FLAME RETARDANCY AND FLAMMABILITY OF POLYMERS AND TEXTILES EXAMPLE P R O G R A M M E FUNDAMENTALS 08.45 Registration 09.15 Fundamentals of polymers This presentation will provide an overview of the manner in which polymers are formed and of the physical characteristics which result from a particular choice of monomers and reaction conditions. Examples of real products will be used to illustrate the talk. The various polymer degradation mechanisms (such as chain scission) will be discussed. 10.15 Introduction to polymer combustion This lecture will provide an overview of the influence of the various mechanisms of polymer decomposition on the volatile fuel production. The fundamental reactions occurring in a flame will be discussed, with particular reference to inhibition of flaming and the effect of conditions on fire behaviour. The complex phenomenon of polymer combustion will be described, and related to the properties of the decomposing polymer. 11.15 Coffee 11.30 Aspects of heat transfer in fire and ignition processes A review of the main heat transfer processes relevant for the ignition of solids and pyrolysis of polymers and also provides an appreciation of the critical fire parameters that may be used to quantify the behaviour of a material in a fire. 12.30 Lunch TEST METHODS 13.30 Assessment of flammability and burning behaviour, and use of the cone calorimeter A description of the parameters measured when assessing flammability and burning behaviour and the different techniques which have been applied to the problem, together with their suitability. An introduction to the cone calorimeter, its principles of operation and other important fire test methods. 14.30 Fire testing of upholstered furniture, current and possible future test methods This talk will concentrate on current regulations and tests for upholstered composites and furniture but will include a brief outline of recent research and testing developments and their possible use within Europe. 15.30 Tea 15.45 Fire hazard of electrotechnical products (IEC TC89) The IEC is the international body which publishes standards of relevance to the electrotechnical sector. One of its technical committees is TC89 which deals with fire hazard. TC89 standards include important test methods such as the glow wire and needle flame tests and useful guidance concerning, for example, smoke, heat release, toxicity, corrosivity, and flame spread. This talk gives an overview of TC89’s policy and publications. 16.45 End of Day One 19.00 Course Dinner FLAME RETARDANTS 09.00 Registration 09.15 An overview of fire retardancy Most organic polymers are highly flammable. However, these can be easily rendered fire retardant by application of appropriate chemicals. Mechanisms of action of these systems in general will be discussed. 10.15 Halogen, non-halogen and nanocomposite flame retardants The different types, mechanisms and uses of flame retardants will be reviewed. Halogen systems contain fluorine, chlorine or bromine, often with the synergist antimony oxide. Non-halogen flame retardants include metal compounds such as aluminium hydroxide and magnesium hydroxide, zinc borate, and tin compounds. Non-metallic FRs include silicon compounds, nitrogen compounds and phosphorous compounds. Smectic clay minerals are used to make FR nanocomposite materials. 11.15 Coffee 11.30 Toxic Hazards in Full Scale Fires The development of toxic hazard is described for a variety of full-scale fires illustrating several different fire scenarios and thermal decomposition conditions. The effects of interactions between the materials involved, the fire size and ventilation conditions on toxic product yields and hazard development are discussed. 12.30 13.30 14.30 15.30 15.45 17.00 Lunch Smoke generation and toxicity Fire engineering hazard calculations require input data on the yields of smoke and toxic gases occurring under a range of combustion conditions. The BS7990 tube furnace provides a method for obtaining these data. The method is described and data are presented on the relationship between combustion conditions (expressed in terms of fuel/air ratio) and toxic product yields for a range of materials, with illustrations of the effects of fire retardant systems. The potential for nanotechnology in flame retardant polymers During the last 10 years interest has focussed upon the introduction of nanoparticulates in polymers and their potentially beneficial effects, even when present at levels as low as 1% (w/w). One of these is the observed positive influence on fire performance and, although they do not act as flame retardants in the conventional sense, they do reduce burning polymer peak heat release rates and enhance char formation, even for poorly char-forming polymers. More importantly, they appear to be able to interact additively and synergistically with conventional flame retardants and so the potential for novel flame retardant systems is created which allow much reduced overall concentrations in polymers for the achievement of given levels of fire performance. Tea Fire Retardancy of Composites Fibre reinforced polymer composite materials despite their various advantages such as lightweight and high strength structures are susceptible to combustion and fire damage because of their organic matrix component. This leads to concerns about their structural integrity during and after exposure to fire. This lecture will provide an overview of different fire retardant solutions. End of Day Two TEXTILES 09.00 Registration 09.15 Fundamental aspects of fibre and fabric flammability and flame retardancy Fibre and fabric flammability are reviewed with reference to the range of textile fibres available, and the main modes of action of the flame retardants systems are described. 10.30 Coffee 10.45 Flame retardant textiles and environmentally friendly treatments Fire hazards and their physiological effects i.e. heat–, smoke– and toxic gas–generation are reviewed in relation to flame retardant fibres and the environment. Approaches to more eco– friendly flame retardant treatments are discussed in relation to the “ideal” eco–friendly system. Developments in eco-labelling are described with reference to flame retardant treatments. 11.45 Design for protective clothing for extreme environments. Protective clothing demands increase each year as health and safety requirements and related regulations evolve across the world in parallel with the development of the various geographical economies. Applications range from the clothing in the workplace, through to the clothing systems required by emergency services to the extreme protective assemblies essential for some military and disaster scenarios. Some design features are common while others are related to the magnitude of the fire hazard. In addition, clothing systems often require other protective properties such as water and petrol resistance, thereby increasing the challenge to the technologist and producer. 12.45 Lunch 13.45 Fire and heat resistant textile applications in transport As transport systems increase in speed and capacity, so the risk of fire-related accidents increases and this is especially the case as traditional materials such as metals are replaced increasingly by composites, in which textile reinforcements form a major part. The challenges posed by the aerospace industry tend to be the greatest and solutions to improve the heat and fire resistance of components and structures within commercial aircraft, in particular, transfer into maritime, rail and road transport. These challenges and solutions will form the basis of this lecture. 14.45 Tea 15.00 Textile flammability standards and test methods Methods of test for ignition, fire spread and heat release for textile materials are discussed and current developments in textile flammability standards are reviewed. Smoke and toxicity hazards, seam flammability and manikin flammability tests are also discussed. 16.00 End of Day Three and Course