STUDIA UNIVERSITATIS BABEŞ-BOLYAI, PHYSICA, SPECIAL ISSUE, 2001 COMPARISON BETWEEN WATER DISTILLATION PROCESS AND HYDROGEN ISOTOPE EXCHANGE PROCESS FOR DEPLETION AND ENRICHMENT OF TRITIUM IN LIGHT WATER MASAMI SHIMIZU* and KENJI TAKESHITA** * Isotope Science Laboratory 1198 Issiki, Hayama, Kanagawa-ken 240-0111, Japan ** Dept. of Environmental Chemistry and Engineering, Tokyo Institute of Technology, 4259 Nagatsuda, Midori-ku, Yokohama 226-8502, Japan ABSTRACT. The dimensions of typical tritium separation processes, water distillation process and the hydrogen-isotope exchange process with hydrophobic Pt-catalyst, were evaluated numerically for the recovery of tritium from wastewater generated by the decommissioning of Magnox reactor. Both the column diameter and the column height required for the hydrogen-isotope exchange process were much smaller than these for the water distillation process. The application of hydrogen-isotope exchange process to the treatment of the tritiated wastewater is effective for not only the reduction of process dimensions but also the depression of energy consumption. 1. Introduction When a 165-MWe Magnox reactor is decommissioned, a large amount of tritiated wastewater is generated by cutting the concrete and the steel structure of reactor (1). Then, the quantity of tritiated wastewater and the content of tritium in the wastewater are given as 7600 m3 and 2.2×1011 Bq, respectively (1). If tritium is recovered by operating an appropriate separation process for 5 yrs and then the operating time of separation process per year is given as 8000 h/y, the waste water flow rate, F, and the tritium concentration of the waste water, xF , are evaluated as F xF 7600 10 3 kg 1 10.56kmol / h 5y 8000h / y 18kg / kmol (2.2 10 Bq)(3.12 10 11 10 3 m / Ci) (7600 m )(3.7 10 Bq / Ci) 3 10 (1-1) 2.44 10 13 T atom fraction (1-2) respectively. In this study, typical separation processes, the water distillation process and the hydrogen-isotope exchange process using Pt-catalyst, were applied for the recovery of tritium in the wastewater. The dimensions of these processes were evaluated numerically under the following same initial conditions, COMPARISON BETWEEN WATER DISTILLATION PROCESS AND HYDROGEN ISOTOPE … - tritium concentration of T-enriched waste water : xp = 104xF = 2.44×10-9 T-atom fraction - tritium concentration of T-depleted waste water : xD ≤ 1×10-14 T-atom fraction. Namely, the ratio of (xP / xF) = 104 and that of (xD / xF) ≤ ( 10-14 ) / ( 2.44× -13 10 ) = 0.041. When tritium concentration of the waste water xD is less than 10-14 T-atom fraction, the wastewater is dischargeable directly to the atmosphere. When either the water distillation process or the hydrogen isotope exchange process is applied for the recovery of tritium from the wastewater, it is necessary to remove the impurities in the wastewater as a pretreatment of the wastewater. In this study, the process dimensions will be evaluated for the wastewater without impurities. 2. Isotope Separation factors Two isotope exchange reactions between hydrogen and tritium, H 2 O(g) HT(g) HTO(g) H 2 (g) (2-1) (2-2) H2O(l) HTO(g) HTO(l) H2O(g) have to be considered for the numerical evaluation of proposed processes. In the previous papers (2),(3) , the isotope separation factor for Reaction (2-1), gH / T , is given as gH / T [HTO(g)][H 2 (g)] 336.5 exp{0.292 log( t 273) 1.055} [H2O(g)][HT(g)] t 273 (2-3) and that for Reaction (2-2), lH / T , as lH / T [HTO(l)] [H2O(g)] PH 2O 47.98 23122 exp{0.00791 } [H2O(l)] [HTO(g)] PHTO t 273 (t 273)2 (2-4) where t denotes Celsius temperature. From Eqs.(2-2) and (2-4), the separation factors of gH / T and lH / T can be calculated as the function of temperature. 3. Water distillation process Fig.3-1 shows the schematic description of water distillation process. Tritium is enriched at the bottom of column. The separation performance of tritium in water distillation column was described mathematically in the previous paper(4). The ratios of tritium fraction between bottom and feed, (xP/xF) and that between top and feed, (xD/xF), are given as P ( P / V ) (1 1 ) ( P / V ) (1 1 )(1 / )M 1 F D (1 / )1 (1 1/ ) (1 / ) N 1 (1 1 ) N F (1 / ) 1 (1 1/ ) (1 / )(1 1 ) (3-1) (3-2) respectively. 71 MASAMI SHIMIZU and KENJI TAKESHITA In the conditions that the process is operated at 70°C, the separation factors are calculated as lH / T 1.062 and Con d en s er D(1 ) x ' N 1 (R ’+1 ) ( x D ) (Ls / D=R’) y N 1 x 'N1 N Ls y 1 HP 1 s tr ip p in g s ection x1' F xF x M +1 yM xM M Le V x2 E n r ich in g s ection y1 x1 1 (R+1 ) (R=V / P) Still x0 P ?l ? HB x 0 (= x P ) Fig. 3 -1 Sch em a tic d es cr ip tion of wa ter d is tilla tion colu m n 1 1 / lH / T 1 / 1.062 0.942 As shown in Eq.(1-2), the atom fraction of tritium in the feed solution is estimated as xF = 2.44x10-13. When the overall separation factor for the enrichment of tritium is given as104, the atom fraction of tritium in the production and the fraction ratio of (xD /xF) are given as xP = 2.44×10-9 and 0.041, respectively, from the mass balance equations of tritium, FxF=PxP+DxD and F=P+D. Therefore, the molar flow rates of product water and stripped water are calculated as PF (x F x D ) 10.56 x(9.59 x105 ) 1.013x103 (x P x D ) kmol / h D F P 10.56 1.013x10 3 10.559 kmol / h The molar ratio of the production flow to the vapor flow, (P/V), is given as (P / V ) P D(1 R) where R’ denotes the reflux ratio at the top of distillation column. The molar ratio of the production flow to the depletion flow is described as (P / D) 1 (x D / x F ) (x P / x F ) 1 from the overall mass balance equation of tritium. From (xD /xF)=0.041 and (xP/xF)=104, (P / V) 72 1 0.041 1 1 (9.591 10 5 ) (10 4 1) (1 R ) (1 R ) COMPARISON BETWEEN WATER DISTILLATION PROCESS AND HYDROGEN ISOTOPE … As shown in Appendix (A), the reflux ratio at the top of the distillation column, R’, has to be given as more than 23.2. Table 3-1 shows the relations among the reflux ratio (R’), the number of theoretical plates of the enriching section (M), the vapor flow rate (V) and the measure of process dimension (M·V), which were calculated from Eq.(3-1). The optimum reflux ratio, R’, and the optimum number of theoretical plates of the enriching section, M, are evaluated as 24 and 170, respectively. Then, the number of theoretical plates of the stripping section, N, is given as 111 from Eq.(3-2) substituting ’, which was calculated by the relation of ’=Ls/V = (D·R’) / [D(R’+1)]. When a commercial packing, Sulzer Pack- Table3-1 The relations between the reflux ratio (R’), the number ing, was used in the of theoretical plates of the enriching section (M), the vapor flow distillation column, the rate (V) and the measure of process dimension (M·V) HETP of distilltion column was reported to R’[-] 24 25 26 be 0.1m at the operatM[-] 170 169 168 ing conditions that the V[kmol/h] 264 275 285 column temperature is 4 4 4 M·V[kmol/h 4.49x10 4.65x10 4.79x10 70°C and the linear ] velocity of vapor is 1.0 m/s (op.c) (5). ThereTable 3-2 Summary of water distillation process fore, the heights of the enriching section and Operating 70 Remarks the stripping section are temperature evaluated as 17m and Vapor pressure 233.7 mm Hg 11.1m, respectively. As 1.062 H/T shown in Appendix (B), No. of theor. Plates M 170 the cross-sectional area N 111 of the distillaion column, (M+N) 281 A, is calculated as 2.06 H=(0.1)(M+N) [m] 28.1 HETP=0.1 m(4) m2 in the conditions of u [m/s (op.c)] 1.0 =233.7 mmHg and F [kmol/h] 10.56 V=264 kmol/h, as V/F 25.0 shown in Ref. (5). Thus, V [kmol/h] 264 the column diameter, Di, A [m2] 2.06 Appendix(B) is given as 1.62 m.. As Di [m] 1.62 Appendix(B) the latent heat of CEV[kw] 3062 Appendix(B) evaporation, L, is given as 1.0x104 kcal/kmol at 70°C, the energy consumption for the phase conversion between liquid and vapor, CEV, is calculated as 3062 kW from the relation of CEV= VL/860 (1kw=860 kcal/h). The operating conditions and the calculation results were summarized in Table3-2. 73 MASAMI SHIMIZU and KENJI TAKESHITA 4. Hydrogen isotope exchange process 4-1 Separation system zA NA zW N1 xR NR z nW 2 yW N y nW1 x Hn 1 scrubbing bed NW L N GW NH G catalyst bed Scrubbing bed (n+1)th unit x nW1 z1W zF N F z nW1 yW 0 W H W z N1 Catalyst bed x0 yM y nW H x Hn xM Scrubbing bed W NL W z1 W NG W y0 H NG nth unit x nW Catalyst bed H z nW x0 W zB zp N P electrolyser σw Fig.4-1 Schematic description of hydrogenisotope exchange process y nW1 x Hn 1 σV σH Fig.4-2 Schematic description of exchange column Figures 4-1 and 4-2 show the hydrogen-isotope exchange process using Pt-catalyst, which consists of an exchange column with Pt-catalyst and an electrolyser. It should be noted that the process does not have a phase converter, H2/O2-recombiner at the top of column. Natural water is fed to the top of the exchange column and the tritium-depleted hydrogen gas is discharged to the atmosphere. The electrolyser plays a role as a phase converter, in which H2O is decomposed electrochemically to H2 and O2. The hydrogen gas obtained is transferred to the bottom of exchange column. The exchange column has many units, which consists of a packed bed with a hydrophobic Pt catalyst and a scrubbing bed with a commercial packing, Dixon packing. The hydrophobic Pt-catalyst is a porous stylene-divinylbenzene copolymer impregnated with 0.5 wt% Pt (0.5wt% Pt/SDBC) and is 4 mm in diameter. Tritium is transferred from H2(g) to H2O(l) in the exchange column. The overall exchange reaction of hydrogen isotope can be described as HT (g) H 2 O(l) H 2 (g) HTO (l) 74 (4-1) COMPARISON BETWEEN WATER DISTILLATION PROCESS AND HYDROGEN ISOTOPE … The hydrogen-isotope exchange reaction between H2(g) and H2O (v), HT (g) H 2 O( v) H 2 (g) HTO ( v) (4-2) takes place in the Pt-catalyst bed and that between H2O (l) and H2O (v), HTO ( v) H 2 O(l) H 2 O( v) HTO (l) (4-3) in the scrubbing bed. Tritium is enriched at the bottom of exchange column. 4-2 Numerical calculation of hydrogen-isotope exchange process In the n-th unit, the exchange efficiency c of Pt-catalyst bed and the scrubbing efficiency b of scrubbing bed are defined as b nW ynW nW ( ynW )e C nH1 nH nH1 ( nH )e and (4-4) respectively, where the suffix, e, denotes equilibrium. As seen in Figs.4-1 and 4-2, the relationships among xH, yW and zW are obtained as follows, x Hn Ax Hn 1 BynW1 x nW Cx Hn 1 DynW1 y nW Ez nW Fx nW z nW1 Gz nW (4-5) Hx nW where the coefficients of A to H are defined as follows, g c c b g g c B A 1 g c , , C , , D 1 , E , g g g g g g 1 1b g g F (1 b ) 12b 1 , G 1 1b 1 1b and H 11b 1 1b Eqs.(4-5) are transformed to the following finite difference equation concerning xH. x Hn 3 px Hn 2 qx Hn 1 r x Hn 0 (4-6) where, the coeficients of p, q and r deonte as p = – ( A + DF + G ), q = (ADF – BDF + AG + DFG + DEH ) and r = (BC – AD )(FG – EH ). The solution of Eq.(4-6) is given as follows, (4-7) x Hn K1g1n K 2g n2 K3g3n (n=0) where, g1, g2 and g3 denote the real roots of the following characteristic equation, g3+pg2+qg+r=0 (4-8) K1, K2 and K3 mean constants to determine the boundary conditions shown in the Section 4-3. By Combining Eqs.(4-5) with Eq.(4-7), the atom fractions of tritium in 75 MASAMI SHIMIZU and KENJI TAKESHITA hydrogen gas, water vapor and water are given as x nW 3 Ki[C B (g D A)]g in 1 i i 1 (n≥1) (4-9) 3 Ki( y nW i 1 gi A n )g i B (n≥0) (4-10) z nW 3 Ki BE {(g A)g i F[BC D(g i A)]}g ni 1 i (n1) i 1 (4-11) The concentration profiles of tritium in hydrogen gas, water vapor and water of the stripping section of the multiunit hydrogen isotope exchange column are calculated by Eqs.(4-7) to (4-11). Similarly, these of the enriching section are calculated by the following equations, H xn 3 K g i n i (n≥0) i 1 W xn 3 K [C B (g n 1 D i i A)]g i (n≥1) (4-13) (n≥0) (4-14) i 1 3 W yn K ( i gi A B i 1 W 3 Ki i 1 BE zn (4-12) n )g i n 1 {(g i A )g i F[ BC D(g i A )]}g i (4-15) where the bars on these symbols denote the enriching section. 4-3. Boundary conditions for calculation The boundary conditions for the exchange column of Fig.4-1 were given as W H H (1) z B ( N A N F ) z P N P x 0 N G (2) z lW (3) l y 0W (1 l ) l y 0W x (1 / El )z P H 0 (4-16) (4-17) (4-18) for the enriching section and (4) (5) 76 x 0H x HM y W 0 y W M (4-19) (4-20) COMPARISON BETWEEN WATER DISTILLATION PROCESS AND HYDROGEN ISOTOPE … (6) z lW N LW z F N F z MW1 ( N LW N F ) xF z (7) (8) (4-21) (4-22) W M 1 W W W zW N 1 N L z A N A y N N G (4-23) for the stripping section. Then, the separation factor of tritium in the water electrolysis, El , is 5.6 at 30°C (7). The values of K1 , K 2 , K 3 , K 1 , K 2 and K 3 are calculated by way of the above boundary conditions and Eqs.(4-4) to (4-15). 4-4 Summery of calculation conditions and results The calculation conditions and results were summarized in Table 4-1. The flow rate of natural water from the top of column, NA, was assumed as a half of feed rate. Namely, the molar flow ratio, (NA/NF), was given as 0.5 instead of the minimum flow ratio, 0.183, which is required to Table 4-1 Summery of calculation results Item Calculation conditions&results NF[kmol/h] ZF[T atom-fraction] NA[kmol/h] ZA[T atom-fraction] NR[kmol/h] XR[T atom-fraction] Np[kmol/h] Zp/ZF P[mmHg] tC Ug(H+V)[Nm/s] c[-] b[-] Hg[m] Hl[m] nE nS 10.56 2.4410-13 5.26 210-17 15.84 110-14 1.0310-3 1104 760 70 0.6 0.9 0.9 0.1 0.15 13.8 7.7 HE[m] 4.14 Hs[m] 2.31 Dex[m] Vcat[m3] CEL[kw] 0.55 0.57 1774 Remarks 2.895107 Bq/m3 water Assumed as half of feed rate Concentration of tritium in natural water Dischargeable directly to the atmosphere Enrichment factor of tritium Operating preasure Operating temperature (H2+vap.) gas velocity Ref.(8) Ref.(8) Height of catalyst bed Height of scrubbing bed No. of unit in enriching section No. of unit in stripping section Height of enriching section. Height of unit is assumed as 0.3 m/unit. Height of stripping section. Height of unit is assumed as 0.3 m/unit Eq.(4-24) Eq.(4-25) Eq.(4-26) obtain the enrichment factor of 104. The column diameter (DEX), the total volume of Pt-catalyst (Vcat) and the energy consumption of electrolyser (CEL) were evaluated as 77 MASAMI SHIMIZU and KENJI TAKESHITA D EX ( N F N A N P )( 22.4)( p ) H 2O 3.14 3600 u g ( H V ) ( ) 4 Vcat H g (n E n S )(D 2EX )(3.14 / 4) [m] (4-24) [m3] (4-25) C EL N R 22.4 ( 5kwh / Nm H 2 ) [kW] 3 (4-26) 5. Conclusion Table 5-1 shows the comparison of calculation results between the hydrogen-isotope exchange process and the water distillation process. It is found that the diameter and height of hydrogen-isotope exchange process are much smaller than those of water distillation process and the energy consumption of elecrolyser is reduced to about 55% of that of still of water distillation process. It is concluded that the hydrogen-isotope exchange process is suitable for the treatment of tritiated wastewater generated by the decommissioning of Magnox reactor. Table 5-1. Comparison between hydrogen-isotope exchange process and water distillation process F or NF [kmol/h] XF or ZF [T atom fraction] R’ or A[-] D or NR [kmol/h] xD or xR [T-atom fraction] NA [kmol/h] zA [T-atom fraction] 10.56 2.4410-13 R’=LS/D=24 A =NA/NF=0.5 D=10.559 NR=15.839 xD 10-14 xR 10-14 5.28 2 10-17 P or NP [kmol/h] xp/xF or zP/zF (Operating conditions) Pressure [mmHg] Temperature (C) uV or ug(H+V) (Operating constants) HETP [m] c [-] b [-] Hg [m] Hl [m] (Results of calculation) No of theor. plates No of units Height of Colum [m] Diameter of Column [m] Vcat [m3] CEV or CEL [kw] P=1.01 10-3 78 NP=1.03 10-3 1104 233.7 70 uV=1.0 m/s (op.c) Feed flow Tritium in feed Reflux ratio Depleted flow Release to atmosphere Tritium in Natural water Production Enrichment factor 760 70 ug(H+V)=0.6 Nm/s 0.1 0.9 0.9 0.1 0.15 Sulzer packing (Ref.5) Ref.8 Ref.8 Ref.8 22 6.6 0.55 0.57 1774 M=170 N=111 ne=14 ns=8 units Height of unit=0.3 m App.(B), Eq(4-24) Eq(4-25) App(B), Eq(4-26) 281 28.1 1.62 3062 COMPARISON BETWEEN WATER DISTILLATION PROCESS AND HYDROGEN ISOTOPE … Appendix ( A ) Reflux ratio, R’, at the top of the water distillation column From Eq.(3-1), the following equation 1 M 1 P V1 x P 1 1 x F (A-1 ) x P 1 x 1 F is obtained. As (1/)M+1 is positive, the numerator of Eq.(A-2 ) P x P 1 1 1 0 V x F (A-2) has to be positive. From the mass balance equation, (P/V) is expressed by 1 1 1 and (1-l) is 1 0.058 1.062 1 x D P xF 1 x V P 1 1 R ' xF From these results, the limitation of reflux ratio, R’, is given as (A-3) R' 23.17 Appendix ( B ) Cross-sectional area of distillation column The cross-sectional area of distillation column can be calculated by V 22.4 PH 2O 273 t A [m2] 273 3600 u v (B-1) When uV = 1.0 m / s ( op.c )(5) for Sulzer Packing ( op.c ) , V PH O A 2 273 t 2.27920 103 u [m2] (B-2) The column diameter calculated from Eq.(B-1) was shown in Table B-1. Table.B-1 Evaluation of column diameter, Di, by Eq.(B-1) 233.7 Remarks Operating pressure [mmHg] Operating Temperature t [°C] 70 Vapor flow rate V[kmol/h] 264 Vapor superficial velocity 1.0 Reference (4) uV[m/s(op.c)] Sectional area A[m2] 2.06 Eq (B-1) Diameter of column 1.62 79 MASAMI SHIMIZU and KENJI TAKESHITA SYMBOLS P : T-enriched water flow rate [ kmol / h ] V : Vapor flow rate [ kmol / h ] : flow ratio = Le / V ’:flow ratio = Ls / V Le, Ls : Flow rates of water in the enriching section and stripping one [kmol /h] M, N : Numbers of theoretical plate in enriching section and stripping one [-] x Hn , x nW , y Hn and z nW : T-atom fractions of hydrogen and water vapor leaving the nth catalytic bed and those of water vapor and liquid leaving the nth scrubbing bed respectively [-] g H / V ( PH 2O ) / PH 2O l V / W H/T g gH / T l l H, V and W : Hydrogen, water vapor and water liquid flow rate [kmol / m2h] REFERENCES (1) (2) (3) (4) (5) (6) (7) (8) 80 Proposal of Fuji Electric Co.Ltd (1997) J.F.Black : J.Chem.Phys , 11 , 395 ( 1943 ) M.M.Popov : Atom Energ. 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