9.5 Cite the phases that are present and the phase compositions for the following alloys: (a) 90 wt% Zn–10 wt% Cu at 400_C(750_F). (b) 75 wt%Sn–25wt%Pb at 175_C (345_F). (c) 55 wt% Ag–45 wt% Cu at 900_C(1650_F). (d) 30 wt% Pb–70 wt% Mg at 425_C(795_F). (e) 2.12 kg Zn and 1.88 kg Cu at 500_C(930_F). (f ) 37 lbm Pb and 6.5 lbm Mg at 400_C(750_F). (g) 8.2 mol Ni and 4.3 mol Cu at 1250_C (2280_F). (h) 4.5 mol Sn and 0.45 mol Pb at 200_C(390_F). 9.5 This problem asks that we cite the phase or phases present for several alloys at specified temperatures. (a) For an alloy composed of 15 wt% Sn-85 wt% Pb and at 100C, from Figure 9.7, and phases are present, and C = 5 wt% Sn-95 wt% Pb C = 98 wt% Sn-2 wt% Pb (b) For an alloy composed of 25 wt% Pb-75 wt% Mg and at 425C, from Figure 9.18, only the phase is present; its composition is 25 wt% Pb-75 wt% Mg. (c) For an alloy composed of 85 wt% Ag-15 wt% Cu and at 800C, from Figure 9.6, and liquid phases are present, and C = 92 wt% Ag-8 wt% Cu CL = 77 wt% Ag-23 wt% Cu (d) For an alloy composed of 55 wt% Zn-45 wt% Cu and at 600C, from Figure 9.17, and phases are present, and C = 51 wt% Zn-49 wt% Cu C = 58 wt% Zn-42 wt% Cu (e) For an alloy composed of 1.25 kg Sn and 14 kg Pb and at 200C, we must first determine the Sn and Pb concentrations, as CSn = 1.25 kg 100 = 8.2 wt% 1.25 kg 14 kg CPb = 14 kg 100 = 91.8 wt% 1.25 kg 14 kg From Figure 9.7, only the phase is present; its composition is 8.2 wt% Sn-91.8 wt% Pb. (f) For an alloy composed of 7.6 lbm Cu and 114.4 lbm Zn and at 600C, we must first determine the Cu and Zn concentrations, as CCu = C Zn = 7.6 lb m 100 = 5.0 wt% 7.6 lb m 144.4 lbm 144.4 lb m 100 = 95.0 wt% 7.6 lb m 144.4 lb m From Figure 9.17, only the L phase is present; its composition is 95.0 wt% Zn-5.0 wt% Cu (g) For an alloy composed of 21.7 mol Mg and 35.4 mol Pb and at 350C, it is first necessary to determine the Mg and Pb concentrations, which we will do in weight percent as follows: ' mPb = nm APb = (35.4 mol)(207.2 g/mol) = 7335 g Pb ' mMg = nm AMg = (21.7 mol)(24.3 g/mol) = 527 g Mg CPb = 7335 g 100 = 93 wt% 7335 g 527 g CMg = 100 wt% 93 wt% = 7 wt% From Figure 9.18, L and Mg2Pb phases are present, and CL 94 wt % Pb 6 wt% Mg CMg Pb 81 wt% Pb 19 wt% Mg 2 (h) For an alloy composed of 4.2 mol Cu and 1.1 mol Ag and at 900C, it is first necessary to determine the Cu and Ag concentrations, which we will do in weight percent as follows: ' mCu = nm Cu ACu = (4.2 mol)(63.55 g/mol) = 266.9 g ' mAg = nm AAg = (1.1 mol)(107.87 g/mol) = 118.7 g Ag CCu = 266.9 g 100 = 69.2 wt% 266.9 g 118.7 g C Ag = 118.7 g 100 = 30.8 wt% 266.9 g 118.7 g From Figure 9.6, and liquid phases are present; and C = 8 wt% Ag-92 w% Cu CL = 45 wt% Ag-55 wt% Cu 9.10 Below is a portion of the H2O–NaCl phase diagram: (a) Using this diagram, briefly explain how spreading salt on ice that is at a temperature below 0oC (32oF) can cause the ice to melt. (b) What concentration of salt is necessary to have a 50% ice–50% liquid brine at 10oC (14oF)? (a) Spreading salt on ice will lower the melting temperature, since the liquidus line decreases from 0C to the eutectic temperature at about 21C. Thus, ice at a temperature below 0C (and above -21C) can be made to form a liquid phase by the addition of salt. (b) We are asked to compute the concentration of salt necessary to have a 50% ice-50% brine solution at -10C (14F). At -10C, Cice = 0 wt% NaCl-100 wt% H2O C = 13 wt% NaCl-87 wt% H O brine 2 Thus, Wice = 0.5 = Cbrine Co Cbrine Cice = 13 Co 13 0 Solving for Co (the concentration of salt) yields a value of 6.5 wt% NaCl93.5 wt% H2O. 9.13 Consider a specimen of ice I which is at -10oC and 1 atm pressure. Using Figure 9.33, the pressure–temperature phase diagram for H2O, determine the pressure to which the specimen must be raised or lowered to cause it (a) to melt, and (b) to sublime. 9.13 This problem asks us to consider a specimen of ice I which is at -10C and 1 atm pressure. (a) In order to determine the pressure at which melting occurs at this temperature, we move vertically at this temperature until we cross the Ice I-Liquid phase boundary of Figure 9.33. This occurs at approximately 570 atm; thus the pressure of the specimen must be raised from 1 to 570 atm. (b) In order to determine the pressure at which sublimation occurs at this temperature, we move vertically downward from 1 atm until we cross the Ice I-Vapor phase boundary of Figure 9.33. This intersection occurs at approximately 0.0023 atm. 9.30 A 45 wt% Pb–55 wt% Mg alloy is rapidly quenched to room temperature from an elevated temperature in such a way that the high-temperature microstructure is preserved. This microstructure is found to consist of the phase and Mg2Pb, having respective mass fractions of 0.65 and 0.35. Determine the approximate temperature from which the alloy was quenched. 9.30 We are asked to determine the approximate temperature from which a Pb-Mg alloy was quenched, given the mass fractions of and Mg2Pb phases. We can write a lever-rule expression for the mass fraction of the phase as W = 0.65 = CMg Pb Co 2 CMg Pb C 2 The value of Co is stated as 45 wt% Pb-55 wt% Mg, and CMg Pb is 81 2 wt% Pb-19 wt% Mg, which is independent of temperature (Figure 9.18); thus, 0.65 = 81 45 81 C which yields C = 25.6 wt% Pb The temperature at which the -( + Mg2Pb) phase boundary (Figure 9.18) has a value of 25.6 wt% Pb is about 360C (680F). 9.62 Is it possible to have an iron–carbon alloy for which the mass fractions of total ferrite and pearlite are 0.860 and 0.969, respectively? Why or why not? 9.62 This problem asks if it is possible to have an iron-carbon alloy for which W = 0.860 and Wp = 0.969. In order to make this determination, it is necessary to set up lever rule expressions for these two mass fractions in terms of the alloy composition, then to solve for the alloy composition of each; if both alloy composition values are equal, then such an alloy is possible. The expression for the mass fraction of total ferrite is W = CFe C C o 3 CFe C C 3 = 6.70 Co 6.70 0.022 = 0.860 Solving for this Co yields Co = 0.95 wt% C. Equation (9.20) as Now for Wp we utilize Wp = 6.70 C1' 5.94 = 0.969 This expression leads to C1' = 0.95 wt% C. Since Co = C1' , this alloy is possible. 9.63 Compute the maximum mass fraction of eutectoid cementite in an iron–carbon alloy that contain 1.00 wt% C. 9.63 This problem asks that we compute the mass fraction of eutectoid cementite in an iron-carbon alloy that contains 1.00 wt% C. In order to solve this problem it is necessary to compute mass fractions of total and proeutectoid cementites, and then to subtract the latter from the former. To calculate the mass fraction of total cementite, it is necessary to use the lever rule and a tie line that extends across the entire + Fe3C phase field as Co C 1.00 0.022 WFe C = = = 0.146 CFe C C 6.70 0.022 3 3 Now, for the mass fraction of proeutectoid cementite we use Equation (9.21) WFe C' = 3 C1' 0.76 5.94 = 1.00 0.76 = 0.040 5.94 And, finally, the mass fraction of eutectoid cementite WFe C'' is just 3 WFe C WFe C WFe C 0.146 0.040 0.106 3 3 3 9.65 The mass fraction of eutectoid ferrite in an iron–carbon alloy is 0.71. On the basis of this information, is it possible to determine the composition of the alloy? If so, what is its composition? If this is not possible, explain why. 9.65 This problem asks whether or not it is possible to determine the composition of an iron-carbon alloy for which the mass fraction of eutectoid ferrite is 0.71; and if so, to calculate the composition. Yes, it is possible to determine the alloy composition; and, in fact, there are two possible answers. For the first, the eutectoid ferrite exists in addition to proeutectoid ferrite. For this case the mass fraction of eutectoid ferrite (W'') is just the difference between total ferrite and proeutectoid ferrite mass fractions; that is W '' = W - W ' Now, it is possible to write expressions for W and W' in terms of Co, the alloy composition. Thus, W'' = = CFe C Co 3 CFe C C 3 0.76 C o 0.74 6.70 C o 0.76 C o = 0.71 6.70 0.022 0.74 And, solving for Co yields Co = 0.61 wt% C. For the second possibility, we have a hypereutectoid alloy wherein all of the ferrite is eutectoid ferrite. Thus, it is necessary to set up a lever rule expression wherein the mass fraction of total ferrite is 0.71. Therefore, W = CFe C C o 3 CFe C C 3 = 6.70 Co 6.70 0.022 And, solving for Co yields Co = 1.96 wt% C. = 0.71