2/6/2016 Module 5: An imal Manure and Process -Generated W astew ater Treatment By Saqib Mukhtar, Texas A&M University Intended Outcomes The participants will Learn about treatment technologies available and under development, and their working principles. Better understand the efficacy of using different treatment systems for liquid and solid manure management. Learn to incorporate treatment technologies into a total manure management system for environmental protection. Contents 1. Introduction 2. Principles Used in Manure Treatment A. Solids Removal B. Aeration C. Anaerobic Processes D. Natural Systems 3. Manure Utilization and Treatment Technologies A. Land Application B. Anaerobic Processes C. Composting D. Vermicomposting E. Mortality Composting F. By-product Recovery G. Energy Production H. Constructed Wetland Systems I. Emerging Technology Overview 4. Questions Reviewers The author wishes to thank Don Jones, Purdue University, and Jeff Lorimor, Iowa State University, for their review of this module. 1 September 2003 2/6/2016 Introduction Livestock and poultry manure may be comprised of excreta, hair or feathers, spilled water and feed, process-generated wastewater (water used for flushing gutters, etc.), bedding (sand, sawdust, wood shavings, peanut hulls, composted manure, and other substances.), and mortality. Animals do not flush toilets, take baths, or wash dishes or clothes. Therefore, animal manure may not have the same characteristics and behavior as water or municipal wastewater. In general animal manure is much more concentrated than municipal wastewater. Treatment of animal manure and wastewater is carried out, by biological, chemical, and physical processes, to reduce potential degradation of natural resources prior to a designated end use of the treated product and byproducts. Animal manure treatment systems have historically been selected to recover or use valuable fertilizer constituents or feed ingredients and to protect soil, air, and water quality. Over time, however, the protection of soil, air, and water quality has evolved to include such considerations as the management of potentially toxic materials such as copper, zinc, and antibiotics; concerns about proper nutrient management; and increased emphasis on air quality. Odor; ammonia volatilization (the release of nitrogen, in the form of ammonia, during decomposition to air); the release of hydrogen sulfide, methane, and other gases; and the potential of dust to transport odors and produce biosolids (nutrient-rich organic matter) have become major public concerns. There has also been increased emphasis on the utilization of valuable constituents in manure and mortalities through more effective constituent conservation and processing to value-added byproducts. Manure treatment systems or alternative technologies are evaluated or selected for their ability to provide the required protection of soil, water, and air resources. Some manure treatment systems or alternative technologies can address several requirements, while some are so specialized that only individual manure constituents are addressed. The following material discusses environmental quality concerns and the manure treatment systems or alternative technologies required to protect resources or address particular manure constituents or manure management needs or goals. Principles Used in Manure Treatment Many of the alternative and advanced manure treatment technologies being recommended and tested for livestock and poultry manure are already being used for municipal and industrial waste. Often, these technologies use basic principles to reduce solids, odor, and ammonia volatilization. In fact, several of these technologies can reduce odor and ammonia volatilization and can provide increased nutrient removal for either existing or new systems. It is important to understand the basic principles of manure treatment and to determine the system that best meets a given need. Solids Removal Liquid-solid separation is one of the most common manure treatment practices to reduce organic and inert materials from animal manure. Separated solids are used as fertilizer as well as composted and used as livestock bedding. The remaining liquid with reduced solids content and less odor potential is easier to manage in storage and treatment structures and during irrigation; it may be recycled for flushing manure. Solids removal can be achieved using the following biological, chemical, and physical methods. Gravity/sedimentation Mechanical Flocculation Aeration Anaerobic processes Natural systems 2 September 2003 2/6/2016 Gravity/sedimentation One of the first processes in municipal wastewater treatment is removal of solids by gravity. Mineral particles, biosolids, or generated biomass from biological treatment can be removed by reducing flow velocity so it is not sufficient to keep a certain size or weight of solid in suspension. This process of sedimentation can be advantageous because it helps prevent overloading of biological treatment systems with solids and organic matter. Sedimentation also reduces clogging problems in pumps and pipes carrying liquid manure. While municipal wastewater treatment systems typically use a grit chamber, similar basins have been used for solids removal from feedlot runoff or before lagoons. Settling basins (Figures 5-1 and 5-2) are required below most open feedlots in humid areas. Sometimes, two parallel basins are built so that while one is in use the other one can be draining, enabling workers to remove solids with a front-end loader by using a sloped access area. Smaller solids can be removed in a sedimentation tank, which is a larger, deeper version of a sedimentation basin that holds the manure longer before further treatment processes. The longer holding time (also known as hydraulic retention time) and larger size greatly reduces the flow velocity, allowing significant settling of solids in the tank. Figure 5-1. Concrete settling basin to remove solids. Figure 5-2. Earthen settling basin to remove solids. 3 September 2003 2/6/2016 Gravity removal of solids can be beneficial; however, the advantages of sedimentation tanks must be weighed against their potentially large size and management requirements, which result in high construction and operational costs. Biosolids or sludge (the term for semi-solid residue left after a manure treatment process) from a sedimentation tank or clarifier must be handled similarly to solids removed by other processes. Mechanical A number of mechanical technologies have been developed to reduce the solids content of livestock and poultry manure streams. These removal technologies include simple inclined screens (Figure 5-3), self-cleaning screens, presses, centrifuge-type processes, and rapid sand filters. These types of separators reduce carbon (C), nitrogen (N), and phosphorus (P) loads to subsequent treatment units. Separated solids are typically collected to allow for easy removal and disposal. Figure 5-3. Inclined screen liquid-solid separator. Flocculation The removal of solids, P, and other suspended or dissolved constituents can be improved by adding chemicals to the influent of solids removal processes. The chemicals or flocculation (the attachment of suspended solids to each other to form clumps) agents commonly used for municipal wastewater treatment include alum and lime as well as a range of polymers (large molecules that can trap other substances). It is especially important to add the minimum amount of chemicals possible and to obtain good contact with all of the wastewater to maximize efficiency and minimize the amount of sludge. Because polymers are expensive and results in large amounts of sludge that must be managed, new equipment is being developed that effectively adds the minimum amount of polymer. If lime is used, the resulting sludge has enhanced agronomic value. Aeration Aeration can be used to remove organic material or oxygen demand, which is often referred to as biological oxygen demand (BOD) or chemical oxygen demand (COD). BOD and COD describe the amount of organic material in water that removes oxygen during decomposition. High oxygen demand can affect fish and wildlife populations by reducing available oxygen and accelerating the eutrophication (natural aging of lakes and streams caused by nutrient enrichment) of a water body. Aerobic (in the presence of oxygen) treatment also can remove a portion of the N and P by biological uptake. The composition of microorganisms, which is about 50% C, 10% N, and less than 1% P, limits N and P removal. Therefore, in aerobic treatment, about 50% of the C is converted to sludge or biomass and removed in a sedimentation tank following aerobic treatment. 4 September 2003 2/6/2016 Many different types of bubble or surface aerators (Figure 5-4) are available to provide aeration. The aerators can be used in existing or new lagoons to reduce odor and ammonia release to the air. By selecting appropriate surface aeration equipment or by placing air defusers above the bottom sludge zone, Figure 5-4. Floating surface-aeration system. aeration can be designed to mix the total lagoon or to treat only the upper portion. When aeration is limited to the lagoon surface liquid, the bottom, or sludge zone, remains anaerobic (a term used to describe the absence of oxygen). Thus, the benefits of anaerobic decomposition of solids can be obtained, and the upper portion may be aerated to reduce odor and ammonia volatilization at a reduced energy input. Anaerobic processes Anaerobic processes take place naturally at ambient temperatures under oxygen deficient conditions such as those that occur in landfills or animal manure storage and treatment lagoons. Bacteria that function without oxygen degrade organic matter inherent in livestock and poultry manure. These microorganisms are both temperature and oxygen sensitive, and thus design criteria for systems utilizing anaerobic processes will vary regionally. The major benefits of anaerobic process systems are the (1) reduction of COD or BOD and solids and (2) production of methane gas, which has energy value. Sludge production is also reduced under these conditions. Anaerobic digestion does not reduce manure’s P content, and thus the liquid and sludge effluent must be managed in a manner that handles or uses these nutrients. To prevent failure, anaerobic process systems must be operated under proper conditions and monitored and maintained regularly. Natural systems Many treatment or runoff control systems are being developed that follow the basic principles of natural systems such as wetlands or riparian areas (the strip of land that runs along the banks of streams and rivers). These treatment options utilize the general components of natural ecological systems (soil, microbial activity, vegetation, and other elements) that can reduce nutrient, BOD, and suspended solid loads. A combination of physical, chemical, and biological processes inherent to natural environments transforms or deactivates these contaminants. A number of types of treatment systems using natural processes are considered suitable, and some of these can be constructed and optimized for individual production facilities. Constructed wetland systems that can remove high levels of N have been developed for municipal waste and animal manure. Vegetative filter strips and riparian areas as well as overland flow plots or wetlands are being used to reduce the pollution potential of runoff. 5 September 2003 2/6/2016 Manure Utilization and Treatment Tech nologies A variety of traditional and innovative technologies use the principles listed in the previous section to reduce solids, odor, and ammonia volatilization. Each has associated advantages and disadvantages that must be weighed to make the appropriate choice, one optimizing treatment efficiency, space requirements, and costs for individual livestock and poultry operations. The following material is a brief overview of both established and emerging techniques that producers can consider in developing a manure management strategy. Land Application Land application, which is used as a terminal system for treated and untreated manure, is discussed in detail in other resources such as the Livestock and Poultry Environmental Stewardship (LPES) Curriculum lessons. While not discussed in full detail in this publication, it should be noted at this point that land application presents an effective disposal option for most livestock and poultry producers when adequate land is available. Good land application strategies yield agronomic benefits when applied to crops or pasture. The nutrient content of manure can substantially reduce fertilizer costs. Furthermore, the organic nature of livestock and poultry manure can increase soil organic matter and improve soil tilth and aeration. Proper application practices must be used to optimize nutrient benefits and reduce odor generation. Increasingly, more stringent regulations may limit application rates based on nutrient content. These new application guidelines may require greater land areas for application. Because P is often the primary nutrient of concern, reducing P excretion to improve options for fertilizer use may prove to be a valuable practice in relation to land disposal. This technique can help maximize agronomic rates while simultaneously helping to meet P regulations. Animal dietary strategies that decrease P intake or improve P digestibility in animal feed are one example of reducing P excretion. Advantages and disadvantages of land application Advantages Reduced fertilizer costs Increased soil quality Low cost Disadvantages Potential odor problems Large land area needed Nutrient regulations may limit application Anaerobic Processes The two major methods of treating manure anaerobically are anaerobic lagoons and anerobic digesters. Anaerobic lagoons Using anaerobic lagoons (Figure 5-5) is a well-established practice in animal manure management and treatment. Lagoons consist of an excavated pit, levee, or similar structure that impounds manure for the purpose of treatment and stabilization through biological activity. This dependence on biological activity requires lagoon designers to consider the regional location of the facility to account for climatic conditions. These environmental conditions reflect both temperature variations and precipitation patterns. Methods for determining total lagoon volume are presented by the American Society of Agricultural Engineers. The total volume consists of a minimum volume based on geographic location (relating average monthly temperature and corresponding biological activity) plus volumes designed to manage livestock and poultry manure, runoff, and sludge accumulation. Lagoon systems are advantageous when appropriately managed, because the lagoons provide storage of waste streams in addition to treatment. This allows for field application of the liquid portions, which 6 September 2003 2/6/2016 Figure 5-5. Anaerobic lagoon. are a source of both water and nutrients for crops and pastures. A portion of the liquid can also be recycled to remove manure from buildings. While the manure remains stored, large losses of N to the atmosphere can reduce the nutrient concentration. The primary disadvantage of anaerobic lagoons is the large land area needed for the lagoon itself. As with many manure management systems, proper maintenance, monitoring, and operation are required. Lagoon systems should be fenced to keep people and animals away from the impounded water. Advantages and disadvantages of anaerobic lagoons Advantages Provides storage of manure Effluent can be recycled for flush water Removes large amounts of N Disadvantages Large land area required Potential odor problems Safety concerns Anaerobic digesters Anaerobic digesters present a smaller alternative to lagoons but use the same process. Typically consisting of small, covered lagoons or tanks made of concrete or steel, these systems are often constructed partially underground to allow for gravity feed of manure and to help retain heat in colder climates. The most commonly used anaerobic digestion units operate at about 95ºF. Decomposition of organic solids produces a gas with about 60% methane and 40% carbon dioxide. Although these systems can be costly, this gas can be used as an alternative fuel source for gas combustion engines that drive generators, producing electricity and hot water. Using this gas as an alternative fuel source is discussed more fully in the Energy Production section of this document. Safety procedures need to be installed to reduce the risk of methane explosions, because methane forms a highly explosive mixture with air in concentrations as low as 5%. An added benefit of anaerobic digesters includes odor control; however, it should be noted that nutrient levels (N, P, and potassium) are not reduced in these systems. More heat intensive digesters operate at about 165ºF, which significantly increases the rate of gas production and offsets increased heating requirements. However, the operation of these hotter digesters is more demanding because the optimum temperature range is very small and biological upsets occur more frequently. 7 September 2003 2/6/2016 Advantages and disadvantages of anaerobic digesters Advantages Provide alternative fuel source Increase solid decomposition Require little land area Reduce odors Disadvantages Require careful management Do not reduce nutrients (N, P, & potassium) Pose safety concerns–methane explosive Have high costs Composting Composting is a natural aerobic process that stabilizes a variety of organic matter ranging from yard waste to horse and cattle manure. It is one of the major recycling processes by which materials return to the soil in the form of nutrients available for future use. When animal manure is properly composted, the available organic matter is stabilized to the extent that it is no longer readily decomposable and no longer subject to further anaerobic decomposition with its associated odors. Well-composted animal manure has the odor of humus and is acceptable for land application in locations such as vegetable and flower gardens or nursery plantations where fresh manure would be objectionable. Volume reduction during composting ranges from 25% to 50%, depending upon the initial material. Because of the heat produced during composting, well-controlled composting results in the destruction of most pathogens and weed seeds. Recently, engineered in-vessel composting systems (Figure 5-6) using closed bins that rotate and aerate manure during its conversion into compost have become popular. Some of this popularity has been based on the concept of converting manure from a financial liability into a value-added marketable product. Examples abound in which compost is being produced from manure and other waste materials at a profit, but other examples can be cited in which compost production and marketing have not been successful enough to justify costs. Figure 5-6. In-vessel composting system. The extent to which N is conserved in the composting process depends largely on the carbon-tonitrogen (C:N) ratio in the feed material. If the feed has a C:N ratio of 30 or above, little N loss occurs. If the ratio is 20:1, N losses can be as high as 40%. Carbon-to-nitrogen ratios above 30:1 generally result in nearly complete N conservation that may require a longer time to reach completion because the N is a limiting nutrient. Aerobic fermentation releases a considerable amount of heat during the composting process. The composting material retains this heat, and elevated temperatures result. However, high temperatures are essential for the destruction of pathogenic organisms and weed seeds. Decomposition also proceeds more rapidly in the upper temperature ranges than at lower temperatures; the optimum temperature is around 60ºC (140ºF). 8 September 2003 2/6/2016 Moisture is necessary for microorganism growth, but excessive moisture displaces the air that is necessary for microorganism growth. The ideal moisture content for composting is between 40% and 60%; the upper limit somewhat depends upon the material being composted. If the material contains straw, it may be possible to operate successfully well above 60% moisture, because straw retains its strength at higher moisture contents and still allows air to move freely through the pile. Waste paper, in contrast, becomes very soggy at 60% moisture and is packed with sufficient density to exclude air. Thus, a compost pile containing waste newsprint needs to have a moisture content at the lower end of the range. Aeration is necessary during aerobic digestion to produce high-quality compost and to avoid nuisance conditions (e.g., odors, etc) during composting. Aeration also can be used to overcome excessive initial moisture content. If a compost pile becomes anaerobic as indicated by odors or by a temperature drop during the first 7 to 10 days, then turning (Figure 5-7) is required. Figure 5-7. Tractor-driven windrow turner to aerate compost piles. Throughout the history of engineered composting processes, the development and marketing of additives to aid the composting process have steadily increased. Since initial waste materials are not sterile, these additives are not essential during composting, including composting of animal manures. Livestock and poultry producers who have a market for the finished product will more likely adopt composting. That market may be nearby garden or nursery supply outlets, landscaping services, or contractors establishing lawns or landscaping after a construction project has been completed. Cities frequently use compost to establish and maintain parks and other recreational areas. The advantages of compost over fresh manure are reductions in odor, fly attraction, pathogens, and weed seed concentration, and according to many horticultural studies, a better plant response due to the addition of organic material that builds better soil tilth. The disadvantages are the additional processing cost, additional space, and the need to remove and manage a large amount of solids in the manure management system. Thus, composting is not compatible with all livestock and poultry operations. Advantages and disadvantages of composting Advantages Reduces odors Controls pests, pathogens, and weed seeds Increases soil quality Provides marketable byproducts Disadvantages Requires careful management Creates additional costs Requires extra space Vermicomposting Vermicomposting is a process in which earthworms and microorganisms convert organic materials into nutrient-rich humus called vermicompost. The resulting vermicompost can be used as a soil amendment similar to conventional compost. Removing the solids from a waste stream before a lagoon for vermicomposting or composting reduces lagoon loading and thus the potential of odor, excessive sludge and P accumulation, and ammonia 9 September 2003 2/6/2016 volatilization. It also reduces the amount of land required to apply the lagoon liquid. The vermicomposting process stabilizes the nutrients and organic material diverted from the lagoon, making it easier to find off-farm product uses. Methods for growing earthworms range from extremely simple techniques such as using boxes and outdoor windrows to complex automatic systems. In all of these systems, fresh organic manure is frequently applied to the surface of the worm beds where the worms concentrate. The fresh manure must be carefully added to maintain aerobic conditions and avoid excessive moisture. Following the vermicomposting process, the worms are separated from the castings or compost product. The worms needed for the vermicomposting process also have high value for animal and aquaculture feed. Vermicomposting of dewatered swine manure is currently being conducted on a farm in North Carolina that uses the manure solids recovered from a solid separator. The manure solids are applied to worm beds that are maintained in an enclosed greenhouse facility. After a period of processing, the final product is odor free and has excellent physical properties for use as a plant growth medium. The vermicompost product is quite consistent throughout the year because the composition of the manure does not change during the year, and greenhouse use eliminates extreme environmental fluctuations. Advantages and disadvantages of vermicomposting Advantages Reduces lagoon loading/ excessive sludge Controls odor Provides nutrient reduction Provides marketable byproducts Disadvantages Requires careful management Requires extra space Creates additional costs Mortality Composting Composting also can be used to dispose of dead livestock (Figure 5-8) and poultry. This process presents an inexpensive method of processing mortality and biologically transforming it into a product that can be land applied. Some materials, such as feathers, teeth, and bone fragments, that resist decomposition, may be removed by mechanical screening if necessary. Figure 5-8. Large livestock carcass composting bins. The process of mortality composting differs from manure composting since the dead animal is not a consistent mix of materials. Typically, animal mortality has a low C:N ratio, high moisture content, and a compacted nature that reduces aeration. In practice, the mortality is surrounded by a C amendment, such as sawdust or wood-shavings, with a high C:N ratio, moderate moisture, and good porosity. The Ohio State University Extension staff describes mortality composting as “above ground burial in a bio-mass filter with pathogen kill by high temperature.” A number of different facility types include using bins and windrows. The decision-making process is based on the type of production, economics, 10 September 2003 2/6/2016 regulations, access and land area for final application, and meeting environmental concerns (water quality, disease, nuisances, and air quality). Advantages and disadvantages of mortality composting Advantages Disposes of dead animals Controls odor Kills pathogens Provides a marketable byproduct Disadvantages Requires careful management Raises regulatory concerns May have expensive initial setup By-product Recovery Many systems are being developed to process the manure nutrients derived from separated solids and biomass or sludge into value-added byproducts. Raw and composted manure and mortalities have been processed to such value-added byproducts as fertilizer, animal feed, and crab bait. Animal manure and mortalities can be mixed with other organic materials or waste products and processed by drying and pelletizing prior to dry storage as a feed or fertilizer. For example, fermentation and preservation systems for converting poultry mortality mixed with sweet potato waste into valueadded products are also being studied. Turkey litter is being processed to produce a cattle feed ingredient, and deep-stacked poultry litter is being processed to enhance its value as a cattle feed ingredient. Deepstacked poultry litter is also being evaluated as a protein supplement for animal feed. Studies indicate that treated animal manure can serve as a beneficial addition to nursery potting soil and can be used to grow ornamental crops. These components can substitute for nutritional additives such as dolomitic limestone and minor element supplements. In addition, animal manure components tend to increase P tissue levels in crops that are frequently deficient when grown in standard nursery potting soils. Animal manure can provide nutrients early in the growth stage and serve the role of starter fertilizers that growers frequently apply. On the other hand, use of these components requires careful management of both nutrient application and irrigation management. Overall, nursery managers who have successfully produced a wide variety of nursery crops with varied soil types also can successfully grow nursery crops using treated animal manure (Figure 5-9) and benefit considerably from its use. Figure 5-9. Nursery crops grown in a greenhouse using treated animal manure. Advantages and disadvantages of by-product recovery 11 September 2003 2/6/2016 Advantages Provides a marketable byproduct Creates feed supplements Improves soil quality Disadvantages Requires careful management Has time and space constraints Energy Production Alternative or advanced techniques for converting manure to energy result in the conservation of valuable manure constituents and reduction of odor and ammonia volatilization. The energy retrieved from animal manure can be used to supplement the fuel requirements of agricultural operations. The direct combustion of dry manure or a mixture of manure and coal as a fuel source for a small electric generator is one alternative being considered. Coal burning by U.S. electrical power utilities consumes the majority of coal production and has been targeted as a significant air pollutant source. New techniques are thus being developed to reduce production costs and gaseous emissions. Livestock and poultry manure can be used as a supplemental fuel source. Since manure releases a range of gaseous pollutants during storage and associated decomposition, overall emissions of greenhouse gases can be reduced when blended with coal. Anaerobic digestion has been used with beef, dairy, swine, and poultry manures to produce methane gas, which farm owners may use to produce electricity for on-farm use or sale to an electric utility. The biological breakdown of animal manure under oxygen-free conditions generates this biogas naturally. The flammable gas is suitable for lighting and fueling combustion engines. Interest has recently increased in collecting this byproduct, which can be gathered using covered lagoons or anaerobic digesters, for energy generation. As mentioned previously, anaerobic digestion must be properly managed to reduce the risk of explosive conditions. Advantages and disadvantages of energy production Advantages Creates a marketable byproduct Provides an on-farm fuel supplement Can be used in conjunction with other manure treatment facilities Disadvantages Requires careful management Has safety risks Constructed Wetland Systems Constructed wetland systems provide a low-maintenance, cost-effective option for further treating pretreated waste streams. These man-made wetlands (Figure 5-10) replicate the same general components of natural wetlands (soil, microbial activity, vegetation, etc.) and can reduce nutrient, BOD, and suspended solid loads. These contaminants are transformed or inactivated by a combination of physical, chemical, and biological processes inherent to wetland systems. Use of constructed wetlands typically requires pretreatment, because high organic loads may overload the system with oxygen-demanding pollutants, reduce plant vitality, increase odors, and decrease treatment effectiveness. Elevated solids content may lead to sediment accumulation at the wastewater inlet and adversely affect treatment. Furthermore, excessive nutrient concentrations may overload the system, potentially affecting the biology of the system and reducing discharged water quality. Due to these problems, an appropriate strategy should be used to reduce contaminant levels to promote wetland processes and remove settleable, floating, and non-degradable materials prior to a waste stream entering a constructed wetland. Pretreatment can be accomplished using lagoons, dilution with water, settling basins, and mechanical separators either singly or in combination. The USDA Natural 12 September 2003 2/6/2016 Figure 5-10. Constructed wetland. Resources Conservation Service (NRCS) recommends wastewater pretreatment achieving target concentrations of approximately 1,500 mg/L total solids and 100 mg/L ammonia for water entering a constructed wetland. A number of constructed wetland types may be used for treating animal waste streams and feedlot runoff. Surface-flow constructed wetlands are the most commonly used wetlands for treating animal manure and the type that the USDA NRCS currently recommends in the technical requirements of the Constructed Wetlands for Agriculture for Wastewater Treatment document. The advantages of surfaceflow wetlands include the ability to efficiently treat manure associated with the discharge from animal lagoons and other pretreatment facilities, relatively low construction costs compared with subsurface systems, relative ease of management, and ease of repair and maintenance if problems occur. Information on other wetland types not discussed here can be obtained from the USDA. Typical agricultural wastewater treated using wetlands includes milkhouse wastewater, manure treatment lagoon effluent, and lot runoff pretreated with settling basins. Management of direct feedlot and barnyard runoff poses some technical difficulties, because these sources provide an irregular supply of water that will not solely support a wetland system in some climates. Incorporation of a constructed wetland into an overall agricultural manure management system can provide a number of benefits and advantages to a livestock or poultry operator. These systems typically are an inexpensive method to reduce pollutants prior to discharge from the site. Producers may further reduce costs by constructing their own wetlands (following proper guidance and regulatory statutes). Maintenance requirements are low: although a monitoring regime should be employed to ensure effective treatment. Additional benefits include aesthetically pleasing surroundings that may attract desirable wildlife. Disadvantages of treatment wetlands primarily depend on land constraints of a production facility. Although constructed wetlands are not typically large, limited land area may prevent appropriate sizing. In addition, the pretreatment requirements may be prohibited when considering highly concentrated waste streams. Advantages and disadvantages of constructed wetlands Advantages Inexpensive Low maintenance Aesthetically pleasing Disadvantages Only polish a waste stream Require a large land area Have high monitoring requirements 13 September 2003 2/6/2016 Emerging Technology Overview A number of innovative manure treatment technologies exist that currently remain in the developmental and testing stages. This section provides a brief overview of some technologies that may provide alternatives for treating animal manure in the future. Polymer-enhanced solids separation utilizes the binding ability of polymers to remove solids from a liquid stream and associated nutrients to increase separation efficiency. A study at North Carolina State University is investigating the use of mechanical separators equipped with screens made of these compounds. Other studies have investigated the use of adding these chemicals into a waste stream as an additive to flocculate solid particles. Use of aerated treatment basins may provide an alternative to anaerobic lagoons. Aerated basins, termed bioreactors, can stimulate microbial activity to accelerate the breakdown of odorous compounds. Decomposition of organic material also can be increased using such systems. Artificial floating layers have been evaluated to control odors from livestock and poultry operations. Although this technique lends itself to liquid manure systems, information may be inferred from this research that could be applicable to covers for broiler litter and mortality compost piles. Scum materials used included chopped cornstalks, sawdust, wood shavings, rice hulls, ground corncobs, and grass clippings, all as separate amendments and as a mixture with oil (both waste oil and vegetable oil). Use of duckweed as a lagoon cover also has received attention; it converts nutrients to plant biomass, reducing the nutrient levels needed to be land applied. When harvested, the duckweed can be dried and used as animal feed supplement. Systems are being tested to separate solids from liquids immediately upon excretion. Belts and sloping floors are being tested in North Carolina and Michigan for their abilities to keep urine and feces separate, thus eliminating the need to separate solids later. 14 September 2003 2/6/2016 Questions True or False 1. Constructed wetlands have proven effective enough to act as a primary manure treatment mechanism. True False Answer: False 2. Manure can be mixed with coal to provide a fuel source. True False Answer: True 3. When using an anaerobic lagoon system, most phosphorus in manure will be lost to the atmosphere. True False Answer: False 4. Aerobic treatment takes place in the presence of oxygen. True False Answer: True 5. Dead animals can be effectively disposed of using composting methods. True False Answer: True Multiple Choice 6. Anaerobic digestion will produce __________, which can be collected and used as a fuel source. a. Ammonia b. Carbon dioxide c. Methane d. Oxygen Answer: c 7. Composting can help reduce all of the following except __________. a. Pathogens b. Odor c. Weed seeds d. Phosphorus Answer: d 8. Vermicomposting uses __________ to help convert manure to humus. a. Worms b. Lagoons c. Mites d. Anaerobic digesters Answer: a 15 September 2003 2/6/2016 9. Land application of animal manure provides all of the following advantages except that it does not __________. a. Reduce fertilizer costs b. Improve soil quality c. Reduce odor problems d. Provide essential plant nutrients Answer: c 10. Disadvantages to constructed wetlands typically involve __________. a. High costs b. Large land area requirements c. High maintenance d. Incompatibility with other treatment systems. Answer: b Fill in the Blank 11. __________ is the process that describes the attachment of suspended solids to each other to form clumps. Answer: Flocculation 12. BOD and COD are ways to describe the amount of __________ in water that removes oxygen during decomposition. Answer: Organic matter 13. Particles can be removed by __________, which reduces flow velocity so it is not sufficient to keep a certain size or weight of solid in suspension. Answer: Sedimentation 14. Obtaining value-added products such as animal feed is known as __________. Answer: By-product recovery 15. Sizing of anaerobic lagoons is based on the environmental factors of temperature and __________. Answer: Precipitation 16 September 2003