ENG5312 – Mechanics of Solids II Stress Transformation – A Review Plane Stress The general state of plane stress at a point has six independent normal and shear stress components ( x , y , z , xy , xz , yz ) A state of plane stress can be defined if the general state of stress at a point can be reduced to two normal stresses and one shear stress. 1 ENG5312 – Mechanics of Solids II 2 The state of plane stress can be expressed by stress components along x' y' axes, which are not coincident with the x, y axes. General Equations of Plane Stress Sign convention o Positive normal and shear stresses act in the positive co-ordinate direction on a positive face, and in the negative co-ordinate direction on a negative face. o Angles are measured positive counter-clockwise. ENG5312 – Mechanics of Solids II Using an FBD of a sectioned element along the inclined plane. Assuming static equilibrium and summing forces in the x' and y' directions gives: Fx' 0 x' A ( xy A sin )cos ( xy A cos )sin ( x A cos )cos ( y A sin )sin Fy' 0 x'y' A ( xy A cos )cos ( xy A sin )sin ( x A cos )sin ( y A sin )cos Or x' x cos 2 y sin 2 xy (2 sin cos ) x'y' ( y x )sin cos x y (cos2 sin 2 ) 3 ENG5312 – Mechanics of Solids II 4 Using the trigonometric identities: sin 2 (1 cos2 ) / 2; cos2 (1 cos2 ) / 2; and sin 2 2sin cos : y x' x y x cos2 xy sin 2 2 2 y x'y' x sin 2 xy cos2 y' x y x y 2 2 2 cos2 xy sin 2 (1) (2) (3) These are the general equations of plane-stress transformation. They permit the calculation of the plane stresses acting on an element oriented at an angle to the given stress components. Stresses Principal Given a state of plane stress, what are the maximum and minimum values of normal stress acting at the point, and in which direction are these stresses oriented? Differentiate Eq. (1) for x' wrt , and set the result equal to zero and solve: tan 2 p xy x y 2 (4) i.e. there are two values of p , p1 and p2 which are oriented at 90o to each other. Substituting expressions for sin 2 p and cos2 p into Eq. (1) for x' gives: 1,2 (5) x y 2 2 xy 2 2 x y ENG5312 – Mechanics of Solids II 5 i.e. the maximum ( 1) and minimum ( 2 ) in-plane normal stress acting at a point. 1 and 2 are the principal stresses, which act on the principal planes and measured clockwise positive from the co-ordinate defined by p p 1 2 system for the given stresses (i.e. x, y ). Note: No shear stress acts on the principal planes. Maximum In-Plane Shear Stress Given a state of stress, what is the maximum in-plane shear stress acting at the point, and in which direction does the stress act? Differentiate Eq. (2) for x'y' wrt , set the result equal to zero, and solve: tan 2 s x y 2 xy (6) Solving for s1 and s2 shows that the planes of maximum in-plane shear stress are directed 45o to the principal planes. The maximum in-plane shear stress is: max in plane x y 2 2 xy 2 (7) Substitution s1 and s2 into Eq. (1) for x' gives: avg x y 2 (8) i.e. a normal stress acts on the plane of maximum in-plane shear stress. Note: The existence of avg is quite apparent on Mohr’s Circle. ENG5312 – Mechanics of Solids II 6 Mohr’s Circle – Plane Stress Mohr’s circle provides a graphical solution to the general equations for plane-stress transformation. Rewrite Eqs. (1) and (2) for x' and x'y' : x' x y 2 y x cos2 xy sin 2 2 y x'y' x sin 2 xy cos2 Square and add these equations to eliminate : 2 2 x y 2 x' x'y' 2 x y 2 2 xy 2 Or x' avg 2 2 x'y' R2 (9) Where avg x y (9a) 2 x y 2 2 R xy 2 (9b) Equation (9) is the equation of a circle with radius R offset in the direction by avg on the , axes. ENG5312 – Mechanics of Solids II 7 Point A is the known state of stress x and xy . Point C is the offset at avg x y 2 x y 2 2 Radius R xy . 2 Rotation of an element by 90o will give x' y and x'y' xy . To obtain this result on Mohr’s circle requires a rotation of 180o, therefore, must rotate by angle 2 on Mohr’s circle. Maximum (principal) stress occurs at B, minimum normal stress occurs at D, i.e. point with no shear stress. Maximum in-plane shear stress occurs at points E and F, i.e. avg exists on the plane. A state of stress at an orientation of counter-clockwise from the known state is given by the point P ( 2 on Mohr’s circle). x' and x'y' can be read from the circle or calculated from trigonometry. ENG5312 – Mechanics of Solids II 8 Absolute Maximum Shear Stress (3D) If a body is subjected to a general 3D state of stress there is a unique orientation of a plane that will give the principal stresses ( min int max ), and there will be no shear stress components acting on the principal planes. Assuming: max in the x' , min in the z' and int in the y' directions, respectively. Drawing Mohr’s circle for each plane. ENG5312 – Mechanics of Solids II 9 The absolute maximum shear stress is located on the largest circle: max abs max min (10) 2 And it has an associated normal stress: avg max min (11) 2 The absolute maximum shear stress occurs on a plane oriented 45o (i.e. 90o on Mohr’s circle) to a principal plane (here the x',z' plane). Stress) Absolute Maximum Shear Stress (Plane Consider an element exposed to plane stress ( x', y' plane). Define max in the x' , int in the y' , and min ( 0) in the z' directions, respectively. Assuming max and int have the same sign: Here max abs x'z' max max 2 (12) ENG5312 – Mechanics of Solids II 10 max Note: The maximum in-plane shear stress in plane max int / 2 is not equal to the maximum shear stress in the body. Consider the case where max and min have opposite signs ( max in the y' directions, respectively). x' , int in the z' , and min in the Here max max abs in plane max min 2 (13) max These values for abs are important for ductile materials as they fail in shear.