ME381R Homework #3 & Example final project (Due 10/23 before class): Background Metal oxides (e.g. SnO2) are being widely used for detecting flammable and toxic gases, including organophosphosphorus compounds such as nerve agents, halogenated hydrocarbons, CO, NO2, NH3, CH4, H2, H2S, alcohols, O2, and ozone. The sensing mechanism of metal oxide sensors is based on a surface oxidation/reduction process that changes the concentration of surface oxygen vacancies and thus alters the electrical conductance of the metal oxide. Because only the ~10 nm thick surface region changes the conductance due to the oxidation/reduction process, the sensitivity of a metal oxide sensor increases for decreasing thickness. For this reason, thin film metal oxide gas sensors have been actively developed using MEMS technologies [for a review, see Kovacs, 1998]. A key component of the MEMS metal oxide sensors is a thermally isolated membrane structure with an integrated thin film heater, as illustrated in Fig. 1. On the membrane, a metal oxide film is deposited by sputtering, evaporation, or metalorganic deposition. The temperature of the thermally isolated membrane can be feedback controlled to 200 oC -300oC by Joule heating the thin film heater that also serves as a resistance thermometer. The high temperature enhances the surface oxidation/reduction process and improves the sensitivity. A careful thermal simulation is needed to assure a uniform temperature distribution in the membrane structure. To do that, you will need to calculate the thermal conductivity of various thin films, which can be very different from the bulk values. To calculate the thermal conductivity of the SnO2 film that is only 100 nm thick, you can use an expression derived from the Boltzmann Transport Equation (BTE), as following: 1 1 2 2 k BT 2 2 2 0 D e e k BT k BT 1 2 d (1) This expression is called the Callaway model, and is essentially the same as what we derived in class using the BTE for the continuum case with an additional assumption of a Debye-type linear phonon dispersion (as a result, the phonon group or sound velocity v is independent of energy). In eqn. 1, is the frequency-dependent relaxation time, which can be obtained using Matthiessen’s rule as 1 U1 b1 i1 . Here, U1 , b1 , and i1 are the Umklapp phonon-phonon, boundary, and impurity scattering rates, respectively. A phenomenological expression for the Umklapp phonon scattering rate has been used: U1 B e b / T 2T ,where B and b are two fitting parameters. The boundary and impurity scattering rates can be written as b1 v L and i1 A 4 . Here, L is the characteristic length of the system (grain size for a bulk crystal, or thickness for a thin film), and A is a parameter arising from Rayleigh scattering of phonons by atomic scale impurities. The Debye temperature and the sound velocity were TD = 570 K and v = 4.3 x 103 m/s, respectively, for SnO2. Türkes et al have measured the bulk thermal conductivity in the (001) or C// direction of SnO2 and their measurement data are shown in Table 1. Assignment (1) Use eqn. 1 to calculate the thermal conductivity of bulk SnO2 in the (001) direction as a function of temperature in the range of 10 K to 350 K. Adjust the fitting parameters so that your calculation results fit with the measurement data. (For your information, a Matlab code and the best fitting parameters that I have obtained are attached below Fig. 2. In the code, I integrated eqn 1 over x k BT instead of ) (2) Discusses the effects of different fitting parameters on the calculated temperaturedependant thermal conductivity curve. (3) Predict the thermal conductivity of a 100 nm thick SnO2 film as a function of temperature. Assume: (i) the film is single crystalline in the (001) direction; (ii) its phonon dispersion, Umklapp phonon scattering rate, impurity scattering rate is the same as those for the bulk crystal. Table 1: Thermal conductivity in the (001) direction of SnO2 bulk crystalline (from P. Türkes, Ch. Pluntke, R. Helbig, J. Phys. C: Solid St. Phys. 13, 4941 (1980)) T(K) k(W/m-K) 318.1600 83.4250 206.2700 137.6900 161.7900 174.0800 136.5800 224.8300 120.3500 239.6800 101.6100 299.8100 84.8790 391.3700 56.2040 632.3000 46.9340 879.9200 44.5110 968.5300 37.1690 1347.8000 32.7520 1452.2000 27.9530 1704.0000 20.4000 1548.2000 16.5430 1333.5000 Fig.1 Schematic diagrams of MEMS SnO2 sensors (from G. Kovas, Micromachined Transducers Sourcebook) Thermal conductivity (W/m-K) 2000 1500 1000 500 10 100 Temperature (K) Fig. 2. Comparison of the measurement and my fitting results of the thermal conductivity of SnO2 bulk crystal in the (001) direction. If I remembered correctly, the fitting parameters were L = 6 x 10-4 m, A = 6.077 x 10-45 s3, B = 5.45 x 10-19 s/K, b = 115.2 K. Matlab code: function y=conductivity() global T L; debye=570; L=6e-4; % to be changed n=1; temperature=[2:1:350]; for T=2:1:350 temp(n)=quad(@for_integral,0,debye/T); n=n+1; end temp, temp_2=[temperature',temp']; save('results','temp_2','-ASCII') plot(2:1:350,temp,'+') function y=for_integral(x) global T L; k_B=1.38062e-23; h=1.05459e-34; C=k_B/h; v=4.3e3; A=6.077e-45; B=5.45e-19; b=115.2; y=k_B/2/pi^2/v*C^3*T^3*x.^4.*exp(x).*(exp(x)-1).^(2)./(v/L+A*C^4*x.^4*T^4+C^2*(B*exp(-1*b/T))*x.^2*T^3);