Ghosh - 550 Page 1 2/6/2016 Worked Out Examples (Internal Fluid Flows) Example 1. (Poiseuille Flows) A fluid flows steadily between two parallel plates. The flow is fully developed and laminar. The distance between the plates is h. (a) Derive an equation for the shear stress as a function of y. Plot this function. (b) For = 2.4 10-5 lbfs/ft2, p/x = -4.0 lbf/ft2/ft, and h = 0.05 in., calculate the maximum shear stress, in lbf/ft2. 1. Statement of the Problem a) Given Laminar, fully developed flow between two parallel plates Gap between the plates is h = 0.05 in. = 4.167 10-3 ft. = 2.4 10-5 lbfs/ft2 p/x = -4.0 lbf/ft2/ft b) Find Expression for the shear stress as a function of y. Plot the shear stress. Calculate the maximum shear stress, in lbf/ft2. 2. System Diagram Velocity Profile yx y x h xy xy yx 3. Assumptions Steady state condition Constant fluid properties (density and viscosity) 2-D problem (xy plane) Laminar, fully developed flow 4. Governing Equations 2-D Incompressible Continuity Equation: u v 0 x y Ghosh - 550 Page 2 2/6/2016 DV Navier-Stokes Equation: g p 2V Dt v u Shear Stress (for xy plane): xy yx x y 5. Detailed Solution Shear stress as a function of y u = u(y) and v 0 because the fluid flows between two parallel plates. Considering this fact, the continuity equation becomes: 0 u v u 0 0 x y x This tells that the flow is fully developed, which is given in the problem and assumed to be, because the velocity doesn't change in the x direction. Therefore, the velocity u is function of only y, u = u(y). Navier-Stokes equation in y direction is useless on this problem because v 0. Navier-Stokes equation in x direction: Continuity equation gx = 0 2u 2u u u u p u v g x 2 2 x y x y t x Steady state v0 Continuity equation Therefore, p 2u 0 2 x y 2 u 1 p d 2 u 1 p because u = u(y). y 2 x dy 2 x du 1 p d dy x dy du 1 p y Const dy x Ghosh - 550 Page 3 2/6/2016 This problem deals with the flow between two parallel plates, so the maximum velocity occurs at y = 0 (centerline). This implies du dy 0 due to the symmetry. Considering y 0 this fact, Const on the above expression becomes 0. du 1 p du p y y dy x dy x v u Shear stress is defined as xy yx . x y Now, we have: From the problem geometry, we are interested in yx. Since v 0, the shear stress becomes: yx u du yx because u = u(y). y dy We already have this expression above; therefore, the shear stress is: yx du p y dy x Plot the shear stress Using MatLab, the shear stress distribution looks like: Ghosh - 550 Page 4 -3 2.5 2/6/2016 Shear Stress Distribution x 10 Upper Wall 2 1.5 1 y (ft) 0.5 yx = (p/x)y 0 -0.5 -1 -1.5 -2 Lower Wall -2.5 -0.01 -0.008 -0.006 -0.004 -0.002 0 0.002 0.004 0.006 0.008 0.01 yx (lbf/ft ) 2 Maximum shear stress The maximum shear stress occurs at the wall where y = h/2. yx ,max p h x 2 4.167 10 3 ft 4.0lbf / ft 2 / ft 2 2 = 0.008333 lbf/ft 6. Critical Assessment The shear stress is negative for y > 0 (see the plot). This is correct because the way shear stress is defined. See the "System Diagram." The upper shear stress is positive toward right, but on the upper wall, the shear stress works toward left in reality (since the shear Ghosh - 550 Page 5 2/6/2016 force must be positive and the upper wall is a negative surface). This is why it is negative. [Note: Instead of making the fully developed flow assumption, if only the parallel flow assumption is made, the analysis will follow the same pattern since parallel flows are fully developed. Simplifications will be easier since u0, but v=w=0.] Example 2. (Use of velocity profiles): An incompressible fluid flows between two infinite stationary parallel plates. The velocity profile is given by u = umax(Ay2 + By + C), where A, B, and C are constants and y is measured from the center of the gap. The total gap width is h units. Use appropriate boundary conditions to express the magnitude and units of the constants in terms of h. Develop an expression for volume flow rate per unit depth and evaluate the ratio V / u max . 1. Statement of the Problem a) Given Velocity profile: u = umax(Ay2 + By + C) where A, B, and C are constants and y is measured from the center of the gap. Total gap width is h units. b) Find Magnitude and units of the constants in terms of h. Volume flow rate per unit depth. Ratio V / u max . 2. System Diagram u(y) y x, u h umax 3. Assumptions Steady state condition Incompressible fluid flow 4. Governing Equations Ghosh - 550 Page 6 2/6/2016 Volume Flow Rate Definition: Q V dA A For a flow between two infinite stationary plates, y2 Q u b dy where b is the depth in z direction. y1 Average Velocity Definition V Q A 5. Detailed Solution It is obvious to tell the units of constants (A, B, and C) by observing the given velocity profile function: u = umax(Ay2 + By + C). Note that each term inside the parenthesis has to have no units. Therefore the units on A, B and C are as follows. Units m-2 A m-1 B 1 C Note: This will be verified after the constants (A, B, and C) are evaluated in terms of h. Evaluation of Constants Realizing the fact that the maximum velocity occurs at y = 0 in this problem condition and geometry, the constant C can be evaluated as follows: u = umax(Ay2 + By + C) umax = umax[A(0)2 + B(0) + C] C=1 Because the maximum velocity occurs at y = 0, this relation must be satisfied: du dy du dy 0 since shear stress is zero on the centerline (or, line of symmetry). y 0 y 0 d u max Ay 2 By C dy y 0 u max 2 Ay B y 0 B u max 0 u max 0, B 0 Velocity must be 0 (non-slip condition) at the wall where y = h/2. Thus, Ghosh - 550 Page 7 0 u max 2/6/2016 h 2 h A B C 2 2 1 2 1 Ah Bh C 4 2 0 Substituting B = 0 and C = 1 into this expression, 0 1 4 Ah 2 1 A 2 . 4 h Finally, the velocity profile becomes: 4 u u max 2 y 2 1 h or u u max y 1 4 h 2 Volume Flow Rate per Unit Depth h Q 2h u b dy 2 4 2h u max 2 y 2 1 b dy h 2 h h u max 4 1 2 b 2 y 3 y h 3 h 2 2 u max b h 3 Q 2 hu max b 3 Ratio V / u max V Q Q Q1 2 1 2 hu max u max A bh b h 3 h 3 V 2 u max 3 6. Critical Assessment The problem illustrates how to determine velocity profiles from boundary conditions and calculate volumetric flow rate and average velocity. An important point on this Ghosh - 550 Page 8 2/6/2016 problem is to realize where the maximum velocity occurs and how the mathematical expression can be written for it. Example 3. (Couette Flows) A sealed journal bearing is formed from concentric cylinders. The inner and outer radii are 25 and 26 mm, the journal length is 100 mm, and it turns at 2800 rpm. The gap is filled with oil in laminar motion. The velocity profile is linear across the gap. The torque needed to turn the journal is 0.2 Nm. Calculate the viscosity of the oil. Will the torque increase or decrease with time? Why? 1. Statement of the Problem a) Given r1 = 25 mm, r2 = 26 mm, a = r2 - r1 = 1 mm L = 100 mm = 2800 rpm Oil in laminar motion Linear velocity profile T = 0.2 Nm b) Find Viscosity of the oil Will the torque increase or decrease with time? Why? 2. System Diagram a U r1 r2 a u y x 3. Assumptions Steady state condition Incompressible fluid flow Laminar flow Ghosh - 550 Page 9 2/6/2016 Fully developed flow p/x = 0 (since the flow is symmetric in the actual bearing at no load) Torque on the journal is due to viscous shear in the oil film. The gap width is small, so the flow may be modeled as flow between infinite parallel plates. Infinite width (L/a = 100 mm / 1 mm = 100, so this is a reasonable assumption) 2-D problem (L is in z direction, but the main analysis can be done in xy plane.) 4. Governing Equations u v 0 x y DV Navier-Stokes Equation: g p 2V Dt v u Shear Stress (for xy plane): xy yx x y 2-D Incompressible Continuity Equation: 5. Detailed Solution Viscosity of the Oil The problem gives the velocity profile to be linear, so we can simply say that the velocity profile is (See "Critical Assessment" for a detailed discussion of this velocity profile): u u( y) v U y a u The shear stress is: xy yx x y On this problem, we are interested in yx and v 0 yx yx u U y y a r U 1 … a a Torque is given by T F R yx A R yx 2 r1 L r1 … 2 r13 L Equating and gives: T … a Therefore, y . Ghosh - 550 Page 10 Ta 2 r13 L 2/6/2016 0.2 N m 1 10 3 m 3 rev 1 min 2rad 3 2 25 10 3 m 2800 100 10 m min 60 s 1rev = 0.0695 Ns/m2 Will the torque increase or decrease with time? Why? Torque will decrease with time. Reason: This bearing is going to be heated up by the shear stress effect (temperature increases). Viscosity decreases as the temperature increases (check a plot or graph of viscosity as a function of temperature). If the viscosity decreases, then the torque decreases by the equation above. 6. Critical Assessment The problem gives the velocity profile as linear, so we simply said that the velocity profile is u u( y) U y a But here is the detailed demonstration of how this linear velocity profile was obtained. Linear Velocity Profile u = u(y) and v 0 because the fluid flows between two parallel plates. Considering this fact, the continuity equation becomes: 0 u v u 0 0 x y x This shows that the flow is fully developed, which is assumed to be, because the velocity doesn't change in the x direction. Therefore, the velocity u is function of y only, u = u(y). Navier-Stokes equation in y direction is useless on this problem because v 0. Navier-Stokes equation in x direction: Continuity equation gx = 0 2u 2u u u u p u v g x 2 2 x y x y t x Steady state v0 Continuity equation Ghosh - 550 Page 11 2/6/2016 Therefore, 0 p 2u 2 x y 2 u 1 p d 2 u 1 p because u = u(y). y 2 x dy 2 x Integrating this equation twice gives: u Boundary Conditions u = 0 at y = 0 C2 = 0 u = U at y = a C1 1 p 2 y C1 y C 2 2 x U 1 p a a 2 x Finally, 2 U a 2 p y y u u( y) y a 2 x a a u u( y) U p y because 0 (See assumptions listed above). a x (This result matches with the given velocity profile, linear.) Example 4. (Special boundary conditions in channel flow): A continuous belt, passing upward through a chemical bath at speed U0, picks up a liquid Udensity film of thickness h, , and viscosity . Gravity tends to make the liquid 0 drain down, but the movement of the belt keeps the liquid from Assume that the flow is fully running off completely. g developed and laminar with zero pressure gradient, and h that the atmosphere produces no shear stress at the outer surface of the film. State clearly the boundary conditions to be satisfied by the velocity at y = 0 and y = h. Obtain an expression for dx the velocity profile. p = patm x dy y Bath Belt Ghosh - 550 Page 12 2/6/2016 1. Statement of the Problem a) Given Belt speed, U0 Liquid properties: h, , and Gravity exists Flow is fully developed, laminar, with zero pressure gradient (p/x = 0) Atmosphere produces no shear stress at the outer surface of the film b) Find State the boundary conditions to be satisfied by the velocity at y = 0 and y = h. Obtain an expression for the velocity profile. 2. System Diagram U0 g xy h p = patm yx yx x y xy , 3. Assumptions Steady state condition Constant property fluid v0 2-D problem (xy plane). That is, the z-depth is infinite u 0 z Ghosh - 550 Page 13 4. Governing Equations Navier-Stokes Equation 2/6/2016 DV g p 2V Dt Shear Stress (for xy plane) v u xy yx x y 5. Detailed Solution The problem gives the flow is fully developed. Thus, u 0 . Also, . u u(y) only. 0 x z (This relationship could be derived from the continuity equation.) Navier-Stokes equation (2-D) in y direction is useless because v 0 and gy = 0. Navier-Stokes equation (2-D) in x direction: v0 Steady state Fully developed 2u 2u u u u p u v g x 2 2 x y x y t x Fully developed Given Therefore, 0 g x d u since u(y) only. dy 2 2 Shear Stress We are interested in yx and v 0 in this problem. Thus, v u u xy yx yx y x y Boundary Conditions @ y = 0, u = U0 @ y = h, yx u u 0 0 because the atmosphere produces no shear stress at y y the outer surface of the film. Ghosh - 550 Page 14 2/6/2016 Going back to the equation obtained from Navier-Stokes equation: 0 g x d u d u 0 g dy dy 2 2 2 2 because gx = -g (check the directions of the gravity and the x coordinate). Thus, d u g dy 2 2 Integrating this equation once gives du g . yC dy 1 Using the second boundary condition, C1 can be evaluated as C1 g h. Now, the equation is du g g . y h dy Integrating this equation gives u g 2 gh y y C2 . 2 Using the first boundary condition, C2 can be evaluated as C2 = U0. Therefore, the velocity profile is u( y) 1 g 2 gh y y U0 2 or g 2 1 y y h U 0 2 h h 2 u( y) 6. Critical Assessment Here, the velocity profile has been obtained by a direct application of Navier-Stokes equation. The same result can be obtained by applying the momentum equation for integral control volume: FS FB VdV VV dA CS t CV Ghosh - 550 Page 15 2/6/2016 Try to obtain the same result using this approach. Also try simplifying the problem by assuming parallel flow instead of fully-developed flow. Example 5. (Electrical Analogy): Resistance to fluid flow can be defined by analogy to Ohm's law for electric current. Thus resistance to flow is given by the ratio of pressure drop (driving force) to volume flow rate (current). Show that resistance to laminar flow is given by Resistance = 128L D 4 which is independent of flow rate. Find the maximum pressure drop for which this relation is valid for a tube 50 mm long with 0.25 mm inside diameter for both kerosine and caster oil at 40 C. 1. Statement of the Problem a) Given Resistance analogy between Ohm's law and fluid flow Ohm's Law Fluid Flow Driving Force V (voltage) p (pressure drop) Current I (current) Q (volume flow rate) Resistance R (resistance) Rf (flow resistance) L = 50 mm = 0.05 m D = 0.25 mm = 2.5 10-4 m Kerosine (at 40 C) = 1.1 10-3 Ns/m2 = 1.35 10-6 m2/s Caster Oil (at 40 C) S.G. = 969 = 2.4 10-1 Ns/m2 = 2.48 10-4 m2/s b) Find Expression of flow resistance for laminar flow using the analogy to Ohm's law Maximum pressure drop in the pipe for both kerosine and castor oil as working fluids 2. System Diagram Ohm's Law Fluid Flow I Q R V p Ghosh - 550 Page 16 2/6/2016 3. Assumptions Steady state condition Constant fluid properties Laminar, fully developed flow 4. Governing Equations Velocity Profile for a Pipe Flow u 1 p 2 2 r R 4 x Volume Flow Rate Definition Q V dA A 5. Detailed Solution Flow Resistance The problem gives the resistance to flow is R f Volume flow rate Q can be calculated as follows: p . Q Ghosh - 550 Page 17 2/6/2016 Q V dA A R u 2r dr 0 1 p 2 r R 2 2r dr 0 4 x p R 3 r R 2 r dr 2 x 0 R R p 1 4 R 2 2 r r 2 x 4 2 0 p R 4 2 x 4 p D 8 x 2 4 D 4 p Q 128 x Because p p p p p p p lim x x L L L 2 1 1 2 drop , the volume flow rate Q can x 0 be written as: D 4 p D 4 p Q 128 L 128L Finally, the flow resistance is Rf p p 128L 4 Q D p D 4 128L This expression, flow resistance, is independent of the flow rate because there is no Q or V included. It is consisted of only fluid property and the geometry of a pipe. Maximum Pressure Drop Rf p 128L 128L 2 32L V A V D V p R f Q 4 4 4 Q D2 D D Ghosh - 550 Page 18 2/6/2016 Examining this pressure drop expression, one can say that the faster the average velocity is, the bigger the pressure drop is; therefore, to obtain the maximum pressure drop, we want the fastest flow velocity in laminar flow constraint. Consider the Reynolds number Re VD Re cr . This gives the allowable fastest flow velocity in laminar flow constraint. Recr = 2300 for a pipe flow. Re VD Re cr V Re cr D Substituting this fastest average flow velocity into the pressure drop expression, we get: p 32L Re cr 32L Re cr D D2 D3 After plugging in values into this pressure drop expression, we obtain: p for kerosine is 350 kPa. p for castor oil is 14.0 GPa. 6. Critical Assessment Notice the big difference of pressure drops between kerosine and castor oil. This difference is directly from the viscosity and density of fluids, keeping other parameters constant. Continue