CHAPTER 1. INTRODUCTION AND APPROACH “It is the theory that decides what can be observed.”-Albert Einstein 1.1 INTRODUCTION Control over opacity and luminosity of particles and fillers extend the efficiency and benefits of the particle characteristics while increasing the abilities and advantages of the final material. Current polymer composite technology relies on the dispersion of microand nanosized filler particles into uniform polymer matrices in order to tailor the materials’ optical, thermo-mechanical, or transport properties.[1-3] Nanoscale filler materials have attracted particular attention as additives because of the unique properties such as UV absorption (e.g. ZnO nanocrystals), luminescence (semiconductor quantum dots), supra-paramagnetism (magnetic nanocrystals) or extraordinary mechanical strength (e.g. carbon nanotubes) that result as a consequence of the spatial confinement and the particular bonding situation in nanomaterials.[4] Additional motivation to use nanoscale particle (NP) additives derives from the reduced scattering strength of particles that are smaller than the wavelength of light thus facilitating property enhancements without sacrificing e.g. optical clarity.[5] In this work, we demonstrate that the scattering of filler particles can efficiently be suppressed (or ultimately tuned) by grafting of polymers of appropriate composition, molecular weight, and grafting density to the particles’ surface such as to match the effective dielectric constant of the resulting core-shell particle to the dielectric constant of 1 the embedding medium. Key to the presented approach is the observation that for coreshell particles with a size less than the wavelength of light, optical properties are equal to those of a homogeneous particle with an effective dielectric constant which can be simply derived from the known optical properties and volume fractions of the respective constituents. Applying the Effective Medium Theory (EMT), particle additives formerly known to produce scatter and opacity are altered to a low, quasi-transparent material. Prediction of materials that satisfy the ‘null scattering condition’ is introduced utilizing Maxwell Garnett theory[6] equations. To test this hypothesis, developing well-characterized, monodisperse additives that fit the model is imperative due to added complexity to scatter with every inhomogeneity. Because the particle growth depends on the details of the nucleation and growth process, the stabilization of the particle surface by the surrounding matrix, the homogeneity of the precursor distribution, as well as the change of transport properties during the course of the reaction the in-situ approach often results in broad particle distributions. The limited possibilities to control the surface chemistry and architecture (such as core-shell structures) of the embedded nanocrystals are further drawbacks of the in-situ approach. Therefore, novel techniques based on atom transfer radical polymerization (ATRP) were applied to modify pre-synthesized nanoparticles and applied ex-situ resulting in model systems with well-defined architecture, composition, and optical properties.[7] Chapter II presents a detailed discussion of the synthetic approach as well as the characterization of the resulting particle additions. 2 Chapter III focuses on the theoretical background of light scattering in reference to particle species. The results and discussion of the optical properties of a series of model particle systems (evaluated using static light scattering) will be provided in Chapter IV. The final chapter (V) of this thesis discusses some of the opportunities for the technique, such as its application to a wider array of commercially relevant polymer systems as well as address directions in future research. 1. 2 THEORETICAL BACKGROUND The particular properties of nano-sized inorganic materials are of central importance to the design of modern composite materials such as polymer composites or cosmetic products where particle additives are used in order to improve mechanical, thermal, transport, or optical properties.[2-4, 8-10] However, in many instances the improvement of some performance characteristic is compromised by a loss in transparency that results from the scattering of visible light by the embedded particle inclusions – a consequence of the significantly different refractive index of most inorganic materials and the organic embedding medium. For applications that capitalize on optical transparency the pronounced scattering of particle inclusions presents severe limitations to the maximum concentration of filler particles as well as the design possibilities of the organic-matrix composites. 1.2.1. Refractive Index and Scattering Theory The index of refraction or refractive index (n) of a material is a quantity that describes how much the speed of a wave (usually light) is reduced inside the medium. In absorbing 3 materials the term (n) represents a complex quantity (n`= n + ik) where k is the imaginary part. However, k=0 for non-absorbing materials (e.g. silica) so only the real part (n) will be relevant for our purposes.[11, 12] Explicitly defined, refractive index is the ratio of the phase velocity of a wave in a reference medium (air in a vacuum) to the phase velocity in the medium itself. Therefore, the higher the refractive index of a medium, the slower the propagation of the wave through it.[13] Changes in phase velocity are often observed by the human eye when looking at objects from above that go beneath a water line can be described by Snell’s law[14] outlined in Figure 1.1. n1 n2 θ1 θ2 Figure 1.1. Bending of light caused by changes in refractive index at the interface of two materials. Velocity of the beams slows at it moves into a medium with a higher refractive index (n2 in this case), reducing the angle of refraction, relative to the incident angle, at the interface. The relationship is described by Snell’s law: n1sinθ1 = n2sinθ2. The optical properties of nanocrystal composites were investigated experimentally by Bockstaller et al. in the context of block copolymer (BCP)-based photonic crystal materials.[15, 16] The key idea in these experiments was to increase the refractive index contrast between adjacent polymer domains of a BCP by selective sequestration of high- 4 refractive index nanocrystals into one of the polymer domains (preferably the domain with the higher refractive index) and thereby to increase the materials efficiency to reject light. When particles much smaller than the wavelength of light are randomly dispersed in polymer matrices, the optical properties of the resulting composite materials can be approximated by means of weighted volume averages of the properties of its constituents (Figure 1.2). This was the first experimental study aimed at extension of the application of effective medium concepts to microstructured particle composites.[11, 17-19] While providing a proof of concept, the experiments of Bockstaller et al. also point to subtle considerations that need to be taken into account when designing BCP/NP composites for optical applications e.g. exponential impact for regions of the nanoscale.[5, 11, 12] Figure 1.2. Illustration of the effective medium theory. Properties of the individual constituents (such as conductivity, and dielectric constant) of a composite for which the volume of each is known can be mathematically combined in order to approximate values for entire medium. 1. 2. 2 Effective Medium Theory Refractive indexes of materials also relate the permeability and permittivity of materials to that of the travel of light in a vacuum by the equation: 5 n (1.1) where μ and ε are the relative permeability and permittivity, respectively. Permeability (μ) describes the magnetization of a material that responds linearly to an applied magnetic field. The relative static permittivity (ε), sometimes called dielectric constant, describes a materials ability to transmit an electric field. Therefore, for non-magnetic and non-absorbing materials, permittivity is simply the square of the refractive index of a material (εn). The measure of scattering strength is contained in the term for the scattering cross section of a material. For optically isotropic particles with linear dimensions significantly less than the wavelength of light the particle scattering cross-section is given by: k4 Csca = V2 6 2 n and k 2 2 V=volume (1.2) where nis the surrounding material’s refractive index. For a binary system, this can be approximated as ~ V2(2 with V denoting the particle volume and the polarizability difference between the particle and the embedding medium.[20] Equation 1.3 describes the polarizability of a sphere embedded in a matrix material; 4r 3 p m p 2 m (1.3) where α is the polarizability for a sphere of radius (r) with a dielectric constant (εp) embedded in a medium with a dielectric constant (εm). Because the scattering is 6 proportional to ()2 significant scattering can arise even for small particle sizes when the refractive indices of the matrix and the filler particles are significantly different. This is the origin for the strong scattering of most inorganic/organic material composition. Due to the dependence on a value for scattering will therefore be suppressed if the effective dielectric constant of the core-shell particle equals the dielectric constant of the embedding medium as illustrated in Figure 1.3.[21] m m p p Figure 1.3. Illustration of the concept of transparent nanocomposites. Scattering is produced by differences (left) in dielectric constants of the matrix (m) and the particle (p) and are absent when the dielectric constants of the medium and particle match (right). The key idea of the present work is to use effective medium theory to “design” the effective polarizability of core-shell particles such that the net polarizability of the particle when embedded within a target medium vanishes. As illustrated in Figure 1.4, these findings can be applied for the development of optically transparent composites when the hybrid’s effective dielectric constant is tuned to match that of the embedding medium. 7 εp εg εm εm ≈ εeff Figure 1.4. Conceptualization of the effective medium theory. For an incident beam, the effective dielectric constant (εeff) of a non-magnetic material (μ = 0) is a function of the dielectric constants of both the particle (εp) and the matrix (εm). Likewise in the case of hybrids, the dielectric constant of the polymer graft(s) (εg) contributes to the εeff for the composites material. Maxwell-Garnett theory predicts the theoretical compositions from the effective permittivity and vice versa. The most widely encountered expression in effective medium theory is that derived by Maxwell-Garnett. Developed to explain and predict the permittivity of glasses containing spherical particles the model considers a single spherical dielectric inclusion in a uniform electric field. Assuming the absence of free charges in or around the core, the solution of Laplace’s equation in spherical coordinates gave the relationship between the fields within the inclusion and outside the host material.[22] The derived relationship can be used to calculate an effective permittivity for a composite using the volume averaged electric flux density and field strength (this latter term being divided into contributions from within the inclusion and outside them in the host material). 8 If Vf is the volume fraction of the inclusions, the effective permittivity of the binary composite derived by Maxwell-Garnett can be summarized in the form:[17, 22] core shell core 1 V f 2 shell 1 V f eff shell 3V f shell In particular, for a core-shell particle at wavelengths larger than the particle dimension the particles’ effective dielectric constant is given by Maxwell-Garnett theory as: eff shell1 3 x 1 x (1.4) Here, x 1 core shell core 1 core shell , core and shell represent the dielectric 3 3 constant of the particle-core and shell, respectively, and = Vcore/(Vcore + Vshell) is the relative particle-core volume.[6, 17, 19, 23, 24] Equation 1.4 thus provides a design criterion for the synthesis of quasi-transparent particle additives, i.e. by grafting a shell with a dielectric constant greater than (less than) the one of the embedding media to a particle core that has a dielectric constant less than (greater than) the embedding media, such that eff = m.[25] The ‘effective index-matching’ method to suppress scattering contributions is particularly attractive if the shell is comprised by a polymer grafted to the particle surface. This is because polymer-grafting techniques are ubiquitously being used in order to facilitate the dispersion of particle additives in organic matrices and thus no additional synthetic processing steps – other than control of the grafting density and molecular weight of the surface-bound polymer – are necessary. Small et al.[21] modeled and tested various variables of these equations in terms of core shell particles such as shell radius and volume fraction effects, and our experiments were 9 designed to validate or disprove their findings. The system in our study consists of polystyrene (PS)-functionalized silica nanoparticles (PS@SiO2; average particle-core diameter d = 20 nm) solubilized in toluene. The choice of a liquid embedding medium is motivated by experimental convenience, i.e. straightforward experimental verification of the dispersion state of the particle inclusions by dynamic light scattering, however, analogous conclusions pertain to solid embedding media such as polymers or gels (see Chapter IV for literature support regarding this concept). Figure 1.5 depicts the calculated effective refractive index (neff) of a core-shell particle consisting of a low refractive index silica core and a high refractive index poly(styrene) (PS) shell. This illustration defines property characteristics of the PS@SiO2/toluene system as well as the dependence of the particles’ effective refractive index on the core-shell composition. According to Equation 1.4, a weight fraction of m(PS)/m(silica) 0.19 the core-shell particle is effectively index-matched to the solvent toluene (shown as a dotted line) thus resulting in a nonscattering configuration. 10 Figure 1.5. Calculated effective refractive index neff of a silica-core/PS-shell composite nanoparticle (see equation 1.4). For the composition m(PS)/m(silica) ~ 0.2 the core-shell particle is isorefractive with toluene (black dotted line). The refractive index of silica and PS are assumed to be nSiO2 = 1.458 and nPS = 1.550. In order to verify this prediction, a series of PS-coated silica nanocrystals were synthesized using various ATRP methods including the recently developed ‘activator regenerated by electron transfer atom-transfer radical polymerization’ (ARGET-ATRP) technique. The synthetic procedure (represented in Scheme 1.1) is fully described in Chapter II. The principal advantage of this technique is that the addition of a sacrificial reducing agent during the ATRP reaction facilitates both, high molecular weight and low polydispersity of the resulting polymer through reduction of the necessary amounts of the catalytic agent Cu(I). [26-28] 11 Scheme 1.1. Synthesis of poly(styrene)-functionalized silica nanoparticles of varying grafting density and degree of polymerization. To validate or oppose Small’s conclusion[21] that volume and not shell radius was the relevant factor in the effective medium approach, a sample with the same polymer length was prepared (DP = 150) but with a density ~ 0.85 chains/nm2 that placed the sample far outside of the 20% vol. target. Finally, a large polymer shell (DP = 760) was grown from a high-density initiated silica to exhibit particle size boundaries on the formula. The corresponding mass ratios m(PS)/m(SiO2) of the particle samples were calculated to be 0.12 (DP10), 0.22 (DP140), 2.5 (DP150) and 7.5 (DP760), respectively. The implications of particle additives on the properties of the composite material depend on the particle size, shape, and composition as well as the particular morphology of the particle distribution.[5] The properties of composites are determined by the interplay between the characteristic lengthscales of the constituents, the particle-polymer interactions as well as the size and density of the grafted ligands. This thesis provides an experimentally validated route to control the composite opacity that holds the promise of higher efficiency and access to transparent composite materials. 12 CHAPTER 2. MATERIALS “First, have a definite, clear practical ideal; a goal, an objective. Second, have the necessary means to achieve your ends; wisdom, money, materials, and methods. Third, adjust all your means to that end.”- Aristotle 2. 1 SYNTHETIC INTRODUCTION Design and synthesis of novel materials is often an approach aimed at solving materials related problems. The aim of this work is to create novel composite materials by controlling architecture with an end application in mind. Specifically, the development of optically transparent polymer composites as for particle fillers is being targeted here. Thus it is crucial to understand how to achieve well-defined materials as well as how to achieve physical transparency. The first chapter outlined the theoretical method utilized to achieve transparency as a function of the final product. In this chapter, synthetic pathways that will yield the target compositions and structures are described and detailed. The development of well-defined materials will always be a function of the degree of control a scientist has over the system further compositional and structural control is particularly important in the area of nanoparticle composites. Development of monodisperse inorganic particles has been the subject of literally thousands of papers[29, 30] with well-accepted successes including gold,[31, 32] silica,[33, 34] and magnetic particles.[35, 36] Additional features can be introduced into these systems via particle modification-usually via surface modification. Achievement of advanced materials properties, such as increased dispersion and complex functionality,[37] has been the result 13 of fastidious planning and control over their synthesis.[38, 39] However, the various organic/polymeric materials coupled to monodisperse particle suspensions can introduce infinite degrees of polydispersity, yielding materials of varying stability and having various properties.[40-44] To achieve the well-defined particle systems desired herein, the synthetic processes for developing monodisperse hybrid particles must be fully understood. 2. 1. 1 Uncontrolled/Free Radical Polymerization For most bulk synthetic polymeric applications free radical, chain, and step polymerization methods can typically provide the desired materials. Chain length and functionality are not issues in the development of the majority of paints and plastics, however, the future of novel materials capable of complex activity in some system is fundamentally based on the ability of the scientist to control the very concatenation of the material. Highly tuned, well-defined composite materials are uncommon in nature; therefore, their syntheses are original, methodical processes.[5, 45, 46] Free radical or uncontrolled polymerizations of vinyl monomers are significant because they can be easily performed and easily processed. Initiated either by itself or a small molecule that can decompose with heat (or ultraviolet light) and form molecules containing an unpaired electron, or radical, free radical processes start easily, proceed quickly, and generally cease on their own. For a free radical polymerization to proceed, once initiated, the active radical generally must have sufficient monomer access. Hence, the rate of propagation is usually determined simply by the concentration of the monomer. 14 Termination occurs when the free radical on the growing chain end couples or disproportionates with another free radical, participates in a radical scavenging reaction, or transfers (chain transfer or inhibition/retardation) to an inactive species. In reactions where radicals are scavenged or transferred to a notable degree, the propagation rate will vary, yielding a system that obeys non-linear kinetics. Scheme 2.1 shows the general processes of initiation, propagation, and termination in free radical polymerization.[47] Initiation: Δ I Δ/h 2R kd or M Δ R +M M ki M ki Propagation: M + P P (or M) n+ 1 kp +M Termination: k ct Pn + Pm Pn +m k dt Pn + Pm Pn + Pm Scheme 2.1: Initiation, propagation and termination reactions for free radical polymerization. Rate constants of dissociation (kd), initiation (ki), propagation(kp), coupling (kct), and disproportionation (kdt) termination as well as reaction components catalyst/initiator (I), radical (R°), and Monomer(M) are given in shorthand. Monomer and Polymer(P) are interchangeable. 15 Drawbacks of materials made with uncontrolled polymerizations have typically included high polydispersity of chain lengths and loss or lack of functionality. However, Advincula et al. recently described free radical polymerization from clay nanocomposites that resulted in low polymer polydispersity for the composites compared to the bulk.[48] Their group designed a set of experiments involving the same AIBN-functionalized intercalated clay nanoparticle platelets conducted in solution, suspension, and bulk polymerization conditions. As seen in Table 2.1, their results showed that although the polymerization yields unattached polymer free in solution with the nanoparticles with the characteristic high molecular weight (MW) and high polydispersity (PDI) of an uncontrolled free radical polymerization reaction, the polymer removed from the composites displayed polymer chains in which the polydispersities were significantly lower. All three techniques resulted in grafted polymers with polydispersities less than 1.5. Table 2.1. MWs and MW Distributions of the Polymers from Different Nanocomposites initiator/monomer weight Mn (g/mol)/PDIa Mn (g/mol)/PDI Sample ratio (free) (bound) PMMA0 N/Ab 585K/2.35 N/A SoluPMMA1 0.0024 292K/2.88 102K/1.46 SuspPMMA1 0.0024 1744Kc/2.58 196K/1.28 BulkPMMA1 0.0024 1629Kc/2.67 310K/1.25 a Number-average MW (Mn) in grams per mole/polydispersity index (PDI).b To obtain comparable MW, the molar ratio of AIBN/MMA was kept the same as that of the three SIPs.c The absolute value may not be accurate, as their MWs have exceeded the maximum MW of PMMA standards for GPC. 16 X-ray diffraction (XRD) and Transmission Electron Microscopy (TEM) were utilized to determine the level of system aggregation. XRD diffractograms for the nanocomposites are given in Figure 2.1. A peak indicating aggregation is present in nanocomposite samples synthesized in the suspension free radical polymerization. TEM images of each sample dispersed in the polymer matrix supported these findings, by displaying bundles of electron dense nanocomposites.[48] Figure 2.1: X-Ray diffraction diffractograms of three nanocomposite samples. The peak from the suspension-prepared clay composites (a) indicates the presence of aggregates. It is unusual that the suspension-synthesized nanocomposites are similar to those made in solution and bulk conditions by their comparable low polydispersity yet aggregated (a condition generally associated with high polydispersity) and the results suggest a possible error in these results and a need for further experimentation. 17 More importantly, the results show that there was no relation between the grafted polymer and the material in bulk which is incredibly problematic when trying to design and reproduce specialty materials. In conclusion, the random nature of free radical polymerization significantly limits the ability to synthesize materials that require a high level of precision. 2.1.2 Controlled Radical Polymerization Development of monodisperse materials has been the topic of study for numerous research groups.[5, 41, 48] Designed to be more certain than radical polymerization processes, controlled radical polymerization (CRP) is the method of choice in any system requiring precise composition, architecture, and/or functionality.[49, 50] Accurate control over the size of each segment permits the formation of materials that display selforganized, nanostructured morphologies with properties suitable for use in a variety of sensing or biomedical applications[51] and as reinforcing organic polymers.[52] Materials synthesized by controlled radical polymerizations have therefore been dominating literature since their discovery in the early nineties.[49, 53] Controlled radical polymerizations are free radical polymerizations that have been adapted to control the undesirable reactions that would normally lead to uncontrolled, unpredictable growth and termination; and result in dramatically affecting key properties of the final material (See Figure 2.2). 18 Figure 2.2. Diagram illustrating the necessity of control over growth of a polymer chain in colloidal system. Randomness of free radical processes lead to inefficient initiation, and particle instability. The characteristic benefits of any homogeneous controlled or ‘living’ radical polymerization are a steady concentration of long-living radical species (obeying linear kinetics), a foreseeable degree of polymerization determined by the linear relationship between monomer conversion and number average molecular weight(Mn), and narrow molecular weight distribution.[54, 55] To ensure these ‘characteristic’ qualities, the system must be designed with a competitive rate of initiation versus the rate of propagation, sufficiently fast exchange (i.e. faster than propagation) between species of variable reactivity, limited chain transfer and/or termination, and a depropagation rate substantially lower than the rate of propagation.[56-58] For all CRP systems, this is easily attainable with minor calculations, followed by experimental adjustments. 19 The three main methods of controlled polymerizations that exist today for the most common vinyl monomers are Atom Transfer Radical Polymerization (ATRP), NitroxideMediated Polymerization (NMP), and Reversible Addition Fragmentation chain Transfer (RAFT) Polymerization.[49] RAFT processes achieve the ‘living’ character of CRP via degenerative transfer. Generally, a thiocarbonyl chain transfer agent is designed for each monomer(s)/polymer(s) target to form stabilized radical intermediates unlikely to terminate. The reaction proceeds as the chain transfer agent stabilizes the radical long enough to propagate (add to) the C=S bond until the radical fragments and transfers (transfer is to be highly preferred over termination) to another chain transfer agent.[59, 60] NMP is initiated by heat in the presence of a radical scavenger or ‘trap’. It proceeds with an ongoing, reversible deactivation process of growing chain end via coupling (and decoupling) to the species capable of stabilization of the free radical.[61, 62] kact Pn-X + Mtn-Y/L Pn kdeact kp + Monomer + X-Mtn+1-Y/L 2kt Pm Pn+m/Pn+Pm Scheme 2.2. ATRP. The activation and deactivation steps proceed with the rate constant kact and kdeact. Generated free radicals (Pn·) propagate and terminate (including combination and disproportionation) with rate constants kp and kt. ATRP is a free radical process that occurs in a symbiotic relationship with an ongoing oxidation- reduction (redox) process involving the reaction’s catalyst. The scheme for ATRP is described in Scheme 2.2. Monomer, solvent (if required), and a metal 20 solubilized by a ligand are added to a reaction vessel. An alkyl halide acts as the initiation species when the metal-ligand catalyst in a lower oxidation state accepts the halide (shifting to the higher oxidation state) and generates a radical in its place. Utilizing the natural drive to equilibrium of a redox process, the catalyst in the lower oxidation state will generate radicals only until there is an excess of the species in the higher oxidative state, at which point it will lose the halide (terminate) to the growing chain end. This process is synonymous with the persistent radical effect. As the reaction continues, the active polymer-radical continues to propagate and deactivate to the polymer-halide to balance/equilibrate the redox process.[63] The reversibility and transfer of the radical termination, without a significant decrease in radical concentration defines its ‘living’ character. [56] The rate law for ATRP is given in equation 2.1. In ATRP, catalyst concentration can simply be tuned to contend with fast rates of propagation. The polymerization process will end when all of the monomer is consumed or the radicals are terminated either by chain transfer to monomer, radical scavenger, or radical-radical termination.[63] [Cu I ] Rp = k p [ M ][ P] k p [ M ]K eq [ I ]0 II [ X Cu ] Equation 2.1: The rate law for ATRP. [M], [I], and [P*] are concentrations of monomer, initiator, and propagating chain, respectively. Ratio of activator [CuI] and deactivator [XCuII] concentrations determine overall rate. 21 Termination is suppressed when radical concentration is low, chain transfer is unlikely, and/or the scavenging of radicals is avoided. By examining the rate law, it is easy to understand that the rate of ATRP depends on CuI/CuII concentration.[64] This is due to the drive towards equilibrium in any redox process. Because the ATRP mechanism depends on a redox reaction, several interesting phenomena can be observed and manipulated. Firstly, the equilibrium reaction responds independent of the approach, allowing for the initiation via a high concentration of radical (reverse ATRP),[65, 66] conventional radical initiators (Simultaneous reverse and initiation ATRP),[67, 68] and transition metal complexes in higher oxidation states. Further, advantageous oxygen can slow, or essentially deactivate the polymerization, by oxidizing the catalyst species. In this way, the addition of antioxidants can increase the reaction rate by reducing the deactivating species, if a sufficient amount is present.[69] And finally, the most important development in ATRP methodology to date has been the development of AGET and ARGET ATRP, which manipulate the ratio of activator to deactivator with electron transfer, or reducing agents.[69, 70] 2.1.3 Specific ATRP Techniques & Limitations of Normal ATRP in Colloidal Systems CRP, and specifically ATRP, is rapidly becoming the paramount synthetic method used for producing novel materials; this is because it allows for the mass control of fine structure.[41, 59, 71] Designer polymers with brush, star, and comb-like structures have been 22 synthesized and characterized in numerous papers by various groups.[49, 72] Surface modification of colloidal particles from a normal ATRP system has already been shown to yield well-defined materials.[73-75] But there are caveats to the utilization of a method dependent on a metal-containing redox process for composite synthesis: 1) crosslinking occurs at low conversions (>15%)[73, 76, 77] and 2) catalyst contamination can occur, making it difficult to produce pure composites.[78, 79] To illustrate the problem arising from cross-linking reactions and/or macroscopic gelation for multifunctional initiators (MIs), a bulk ATRP of n-butyl acrylate(BA) was carried out using functionalized silica particles. The MIs were prepared, as previously reported, by reacting 1-(chlorodimethylsilyl)propyl 2-bromoisobutyrate with the hydroxyl groups on the silica particle surface (silica particle diameter D =20 nm). On the basis of elementary analysis it was determined that each functionalized silica particle had ~1600 initiating sites. Solvent-free normal ATRP was conducted with the silica MIs in a series of reactions. The reaction conditions are listed in Table 2.2, entries 1-5 (Specific experimental details are given in Section 2.2.2.2). 23 Table 2.2. ATRP of BA from Functionalized Silica Particles in Bulk and Miniemulsion* No Media [BA]:[Initiating Site]: Time Conv Mn, theo Mn, exp [Cu]:[L]:[Reducing Agent] (h) % (g/mol) (g/mol) Initiation Mw/Mn 1 Bulk Normal 200: 1: 0.4: 0.4: 0 8.5 35.9 9190 12660 1.17 2 Bulk Normal 200: 1: 0.4: 0.4: 0 12.5 62.5 16000 18500 1.16 3 Bulk Normal 200: 1: 0.4: 0.4: 0 15.5 78.8 20170 23170 1.13 4 Bulk Normal 200: 1: 0.4: 0.4: 0 19.7 91.4 23400 27500 1.13 5 Bulk Normal 200: 1: 0.4: 0.4: 0 51.5 99.9 25570 38600 1.60 6 Miniemulsion AGET 200: 1: 0.4: 0.4: 0.18 6 51.0 13050 17500 1.27 7 Miniemulsion AGET 200: 1: 0.4: 0.4: 0.18 6 57.0 14600 19000 1.25 8 Miniemulsion AGET 200: 1: 0.4: 0.4: 0.18 20 71.4 18280 24600 1.16 9 Miniemulsion AGET 200: 1: 0.2: 0.2: 0.08 13 80.0 20480 27900 1.30 * Temp = 80 °C. Ligand: bis(2-pyridylmethyl)octadecylamine (BPMODA). In all normal ATRP systems CuBr was used. In all AGET ATRP systems, CuBr2 was used together with ascorbic acid as a reducing agent. Miniemulsion conditions: [Brij 98]:[hexadecane] = 2.3/3.6 wt % based on monomer; solids content = 20 wt % (based on 100% conversion). In experiment no. 9, the silica MI had ~1100 initiating sites per particle. Polymers were analyzed by GPC after etching silica with hydrofluoric acid (HF). The viscosity of the bulk reaction system quickly increased and the stirring bar stopped moving at 25% monomer conversion and at 35% ( ~ 8.5 h) the reaction mixture could not form a solution on further dilution, indicating macroscopic gel formation. Since sampling the reaction mixture was not possible after macroscopic gelation, multiple parallel polymerizations were carried out in order to measure the monomer conversions before and after gelation (Table 2.2, entries 1-5). As seen from the kinetic plot (Figure 2.3A), the 24 monomer conversion continued to increase even after gelation, demonstrating the “living” character of the systems. Polymerization accelerated after gelation, plausibly due to a slower deactivation at higher viscosity and increased steric hindrance about the initiating sites involved in crosslinking or coupling reactions. 4x10 1.0 A 8 ln([M]0/[M]) 4 0.10 0.05 0.2 4 2x10 4 2.2 1.9 Mn Conversion 0.15 1 2 3 4 5 3x10 1.6 1x10 2 Mw/Mn 0.4 6 Entry Entry Entry Entry Entry 0.20 ln([M]0/[M]) Gel Point 2.5 Experimental Theoretical B 0.8 0.6 4 4 1.3 0.00 0 1 2 3 4 5 Time (h) 0.0 0 10 20 30 6 0 0.0 0 40 50 60 1.0 0.2 0.4 0.6 0.8 1.0 Conversion Time (h) 1.0 h 2.2 h 3.0 h 5.0 h 8.5 h 12.5 h 15.5 h 19.7 h 51.4 h C 3 10 4 5 10 10 Mn Figure 2.3. (A) The first-order kinetic plot of ATRP of BA from silica MIs in bulk. Inset: the first-order kinetic plots during the first 6 hours. (B) Evolution of molecular weight of polyBA of hybrid particles versus monomer conversion and (C) GPC traces of polyBA from bulk ATRP of BA from silica particle MIs. Polymerization conditions: Table 2.2, entry 1-5. On the basis of Flory’s gelation theory for multifunctional systems, a critical gel point should occur when (on average) every multifunctional species is connected to more than two neighbors. Since the average number of initiating sites (functionalities) per silica particle was ~1600, the macroscopic gel point should occur when 2/1600 = 0.125% of the chains terminate in an inter-particle fashion. The amount of terminated chains (including 25 inter- and intra-particle terminations) can be estimated from the radical concentration and the termination coefficient, i.e., Δ[Pt] = ∫ kt[P ·] 2 dt. The radical concentration [P · ] was calculated from the kinetic plot (Figure 2.3A) to be 3.8 × 10 -10 M (kp = 4.82 × 10 4 M -1 s -1 ).[64] Thus, the total number of terminated chains during 8.5 h should be 10 8 M -1 s -1 × (3.8 × 10 -10 M)2 × 8.5 × 3600 s ) = 4.42 × 10 -7 M (using an averaged constant value of kt ~10 8 M -1 s -1 , although it is recognized that kt is not only chain length dependent but also affected by the surrounding of the growing radicals).[80] Since the total concentration of initiating sites was 1.75 × 10 -4 M, 0.25% of the chains would have terminated at ~35% conversion ( ~8.5 h). This is beyond the calculated gel point, indicating concurrent intraparticle and inter-particle termination reactions. When the monomer conversion exceeded 35%, the product was partially insoluble in THF due to macroscopic gelation. The fraction of insoluble gel in the reaction flask visibly increased as the reaction progressed, indicating a continuation of the macroscopic gelation process. After the silica particles were etched using hydrofluoric acid (HF), the bound polymer was separated and analyzed by GPC as reported in other studies.[81] The molecular weights increased linearly with conversion, displaying a narrow molecular weight distribution (Mw/Mn), which is evidence of a controlled polymerization, as seen in Figure 2.3B. It is important to stress that the fraction of chains terminated by coupling (inter- or intra-particle) among all generated polymers was initially not high enough to be detected by GPC (the estimated fraction of the coupled chains was only 0.24% at 8.5 h). However, after ~50 h the conversion was essentially complete and the GPC trace of the grafted polymer showed a significant shoulder with molecular weight twice that of the 26 major peak (2.3C). This shoulder peak (ca. 20% of all polymers) can be ascribed to radical coupling.[51, 82] In order to suppress the impact of this inevitable macroscopic gelation, “grafting from” reactions are typically conducted under a high dilution condition,[42, 83] over long reaction time,[41, 73] and/or are stopped at low monomer conversion.[73, 77, 84] 2.2 SYSTEMS 2.2.1 DILUTION SYSTEM ACHIEVEMENTS: Polyacrylonitrile-Silica Composites as Templates for Nanoporous Carbons A novel strategy was developed for the synthesis of various thin (sublayer, monolayer, and multilayer) film-based nanoporous carbon using a hairy-like polyacrylonitrile (PAN)grafted silica hybrid as a carbon source and template through pyrolysis of grafted polymers and removal of silica template by HF as illustrated in Scheme 2.3. Well-defined hybrids were prepared by ATRP using the “grafting from” approach in heavy dilution. The grafting reaction of PAN was carried out in diluted DMF solution in order to prevent the crosslinking reaction between colloidal particles. The crosslinking reactions and subsequent particulate aggregation can be further minimized by limiting polymerization conversion by increasing the deactivation rate. The addition of a small proportion of CuII (compared to CuI) increased the deactivation rate and provided better control of the polymerization. The soluble PAN-grafted silica nanoparticles can be easily processed 27 into thin or thick films of silica-carbon source composites by simple manipulation of solution concentration in dimethylformamide (DMF). Following carbonization of PAN and removal of silica, replicated nanoporous carbon films were prepared. The prepared nanoporous carbon ultimately exhibited reasonably high adsorption capacity. I I I I I I I I I = initiator ATRP = PAN 1) Carbonization 2) Etching Scheme 2.3. Nanoporous carbon sheets templated from solution-processable PAN-grafted silica nanoparticle (SiO2-g-PAN) prepared by ATRP. Because of their high surface area, large pore volume, and narrow pore size distribution (PSD), nanoporous carbon materials have been successfully developed for use in chromatography packing, electrodes, molecular sieves, gas separation, and catalyst supports.[85-89] Recently, various groups have directed their research at the synthesis of nanoporous carbons using nanostructured silica materials as templates.[85, 87, 90, 91] The structural characteristics (e.g., pore size, pore volume, surface area, PSD and textual structure) of the materials synthesized in this way can be finely tuned by selecting 28 appropriate templates. The circumvention of the disadvantages of these template methods is their difficulty to be processed in the form of thin or even thick films, preventing their use in the development of numerous thin film-based devices with nanoporous carbon components lies in the design novel appropriately-grafted silica-based precursors, which should render thin-film processable properties. The synthesis of nanoporous carbons from PAN-grafted silica hybrids has opened a new, convenient way to fabricate nanoporous carbons in thin films. Film-based nanoporous carbons prepared in this way are promising as new candidates for a number of emergent applications, including membranes and photovoltaic cells. Grafted PAN recovered from the nanoparticles had narrow molecular weight distribution with a unimodal peak. Two well-defined PAN polymers with different lengths were prepared using this “grafting from” technique: hybrid-1 (DPAN = 120, PDI = 1.1)) and hybrid-2 (DPAN = 200, PDI = 1.3)). Discrete nano-objects of PAN-grafted silica hybrids observed with the aid of tapping mode atomic force microscopy (AFM) displayed welldefined round protrusions surrounded by hairy-like corona comprised of PAN polymers. TEM images of these individual nanoparticles revealed that after the grafting reaction, particles with hairy-like structures surrounding the silica cores did not exhibit aggregations. Compared with the functional colloidal silica particles, aggregation between particles was greatly reduced due to the repulsion force between inter-particle grafted chains. 29 TGA characterization of the composites was carried out under inert atmosphere (N2) and oxidative conditions (air) (Figure 2.4). The composite from hybrid-1 had a fraction of 54.4 wt.% carbon while hybrid-2 yielded 43 wt.% carbon after thermal treatment at 800 °C in N2. o Carbonized at 800 C Carbon 43% Silica 57% in N2 1.1 1.0 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0.0 in N2 in N2 Hybrid - 1, DPAN = 120 Silica Initiator in N2 Si-g-PAN in N2 Si-g-PAN in Air 0 200 400 600 800 o Temperature ( C) in Air 1000 Weight Weight o Carbonized at 800 C Carbon 54.4% Silica 45.6% 1.0 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0.0 in N2 Hybrid - 2: DPAN = 200 SiO2 initiator in N2 SiO2-g-PAN in N2 SiO2-g-PAN in Air 0 in Air 200 400 600 800 o Temperature ( C) 1000 Figure 2.4. Thermogravimetric analysis of SiO2 initiator and SiO2-g-PAN in N2 or air atmosphere: a) hybrid-1; b) hybrid-2. Thin films of the organic/inorganic hybrids were prepared by solution-casting the PANgrafted silica hybrids in DMF onto cleaned silicon wafer substrates that possessed a native oxide layer. Typical film thickness ranged from tens of nanometers to a few micrometers, yielding films having structures ranging from sub-monolayer, monolayer to multilayer. These organic/inorganic composite films were subjected to thermal stabilization at 280 °C under air and subsequent carbonization at 800 °C under nitrogen that subsequently converted the film into silica and carbon inorganic/inorganic composite material. The carbonized composites were then immersed into HF (50% vol.) solution to etch away the silica templates, yielding a nanoporous carbon film. TEM images (Figure 2.5) of multilayer carbon films prepared from hybrid-1 show a well-defined nanoporous 30 array in a carbon matrix. The average pore size is about 16 nm, which agrees well with the size of silica colloidal nanoparticle templates. A sublayer carbon film from hybrid -1 with a network of nanopores was clearly observed by TEM. The TEM image (Figure 2.6) of carbon films from hybrid-2 also revealed nanoporous structures with an average pore diameter of 16 nm. The TEM studies indicate that these nanoporous thin films exhibited good stability during carbonization and the HF etching process. Figure 2.5. TEM images of nanoporous carbon prepared from hybrid-1: a) thin film; b) sublayer film. Nitrogen adsorption measurements were conducted on the nanoporous carbon film from hybrid-2 in order to characterize the pores. Thick films (> 1um) were cast to provide enough nanoporous carbon material for analysis. The TEM image of the film exhibited porous structures after etching the silica template away from silica/carbon composites (Figure 2.6b). 31 Figure 2.6. TEM images of nanoporous carbon prepared from hybrid-2: a) thin film; b) thick film. Figure 2.7 showed nitrogen adsorption isotherms at -196°C for the carbons derived from hybrid-2. The isotherms featured capillary condensation steps at relatively high pressures (p/p0=0.8–0.9); hysteresis loops characteristic of mesoporous materials, consistent with the above TEM images, showed mesoporous structures in these carbons. The BET specific surface areas of the nanoporous carbons were around 450 m2 g-1 with pore volume of 0.72 cm3 g-1, which are reasonably high from the point of view of film-based nanoporous materials. These pores exhibited narrow pore size distribution, which is in good agreement with TEM studies. The pore size distributions (PSDs), however, showed the presence of mesopores with average pore diameter of 15 nm--somewhat smaller than one obtained from thin-film materials. This may be attributed to the relatively lower efficiency of the HF etching process for thick film samples. It is expected that the adsorption capacity of these carbons can be improved through the adjustment of the grafted PAN carbon precursors and colloidal silica nanoparticles. Moreover, the 32 adsorption capacity currently achieved is sufficient for many prospective applications, including those where thin-film or thick-film morphology, which can be readily achieved in the present case, is of primary importance. Although a novel method and a success, the technique required to synthesize the carbon precursor of these materials is limited by its low conversion characteristic of high dilution of normal ATRP required to decrease crosslinking reactions when grafting from macroinitiators. Figure 2.7. a) Nitrogen adsorption isotherms and b) pore side distribution of thick film of nanoporous carbon prepared from hybrid-2. Another method for preparing nanoparticle composites, based on concurrent polymerization from an unbound “sacrificial” initiator, also efficiently limits interparticle coupling. This plausibly works by “diluting” the particles with the free polymer chains with a single functionality (side-stepping the factor that increases the Flory prediction for gelation given before) which could lead to non-gel forming termination reactions.[42, 84] Molecular weights of free and bound polymer are essentially the same, 33 but composite materials are produced with free polymer impurities, which are nearly impossible to fully remove.[39, 84] In all of these systems gelation has been successfully avoided, producing particles with a uniform polymeric corona. These approaches therefore minimize inter-particle termination; however, high dilution and low monomer conversion result in solvent and monomer waste and increased cost. The method based on using sacrificial initiator requires the separation of free polymer, which is challenging, especially for very small particles. 2.2.2 Experimental Detail for Polyacrylonitrile-Silica Composites Experiments and Characterization Materials. Acrylonitrile (99.9 %, Acros) was purified by filtration through a short alumina column to remove the stabilizer directly before use. The preparation of 1(chlorodimethylsilyl)propyl 2-bromoisobutyrate and the subsequent functionalization of the silica (30% wt. Silica in methyl isobutyl ketone, effective diameter = 10~15 nm, MIBK-ST, Nissan) was adopted according to published procedure.[92] Copper (I) chloride (99.999%, Aldrich) was purified via several slurries in acetic acid followed by filtration, and stored over nitrogen before use. Copper (II) chloride (99.999%, Aldrich), 2,2’bipyridyl (99%, Aldrich), Aliquat 336 (Aldrich), toluene (Fisher), dimethylformamide (Fisher) and hydrofluoric acid (50 vol. % HF, Acros) were used as received. ATRP of PAN from functional silica colloidal nanoparticles CuCl2 (0.0214 g, 1.6 × 10-4 mol), 2,2’-bipyridyl (0.736 g; 4.72 × 10-3 mol), and DMF (140 mL) were mixed in a 250 mL Schlenk flask and purged with nitrogen. Acrylonitrile (60 mL) was purged for 30 min with nitrogen and then added to the above mixture. Silica nanoparticles (0.36g, 34 1.12 × 10-4 mol Br), and CuCl (0.2256 g; 2.28 × 10-3) were added and purged with nitrogen before being placed in a 55C oil bath. The reaction ran for ~330 hrs. The reaction product was then precipitated in methanol, and purified via additional methanol washes and drying in vacuo to yield final PAN-grafted hybrids. Characterization. Molecular weight distribution and evolution of molecular weight over time were measured on a SEC system consisting of a Waters 510 HPLC pump, three Waters Ultrastyragel columns (500, 103, and 105Å), and a Waters 410 DRI detector, with a DMF flow rate of 1.0 ml/min, linear polystyrenes were used as standards. Note that SEC is not a very reliable tool for the determination of molecular weight of PAN, since calibration standard polystyrenes have a limited solubility in DMF solvent. Despite this weakness, SEC can be still used to qualitatively follow progress of the polymerization reaction and provide useful information about the shape of molecular weight distribution curves. Relatively precise molecular weight was further calibrated by using several PAN homopolymers with known molecular weight (from proton NMR measurements) as standards. Thermal characterization of bulk samples (6-14 mg) was carried out with the aid of Seiko TGA/DTA 300 instruments (Seiko Instruments, Inc.) operated at the heating rate 10 oC/min under controlled atmosphere (air, N2, O2; flow rate 30-90 mL/min). Sublayer, monolayer or multilayer films of PAN-grafted hybrids were prepared by solution-casting in DMF onto mica or silicon wafer substrates. The morphology of these films was studied with tapping mode atomic force microscopy (TMAFM). TMAFM studies were carried out with the aid of a NanoScope III-M system (Digital Instruments, Santa Barbara, CA), equipped with a J-type vertical engage scanner. The AFM observations were performed at room temperature under air using silicon cantilevers with 35 nominal spring constant of 40 N/m and nominal resonance frequency of 300 kHz (standard silicon TESP probes). Thin and thick films of nanoporous carbon were prepared through (1) stabilization in air and carbonization in N2 of PAN-grafted silica hybrids and (2) HF etching (immersion in 25 vol. % HF). These films were studied with the aid of transmission electron microscopy (TEM) (Hitachi H-7100 electron microscope operating at 70 KV). Nitrogen adsorption isotherms were measured at -196°C on a Micrometritics ASAP 2010 volumetric gas adsorption analyzer. X-ray diffraction (XRD) patterns were recorded on a Rigaku Geigerflex equipped with a theta/theta goniometer. The Raman spectra were collected on a Jobin Yvon T64000 triple Raman system (ISA, Edison, NJ) in subtractive mode with microprobe sampling optics. The excitation was at 514.5 nm (Ar+ laser, Model 95, Lexel Laser, Fremont, CA). 2.2.2 MINIEMULSION SYSTEMS ACHIEVEMENTS 2.2.2.1 AGET ATRP of Poly(n-butyl acrylate)-Silica Composites An alternative method to suppress inter-particle coupling and macroscopic gelation would be to create boundaries and force polymerization to occur inside very small compartmentalized cells. This “boundary effect” is naturally present in colloidal systems, such as miniemulsion, in which polymerization occurs in separate droplets and multifunctional species cannot react with each other when isolated in different droplets (Scheme 2.4).[93, 94] Although microscopic cross-linking/gelation can occur inside the droplet, macroscopic gelation can be efficiently avoided. 36 Therefore, the “grafting-from” polymerization attains higher monomer conversion in a miniemulsion process without macroscopic gelation. Reported below is an approach for the synthesis of pure (without sacrificial initiator) well-defined hybrid materials: via ATRP of n-butyl acrylate (BA) from silica particle MIs in an aqueous miniemulsion system. water Scheme 2.4. Illustration of ATRP of BA grafting from silica particles in bulk (left) and miniemulsion (right). The initiation technique has to be carefully selected in order to conduct a successful miniemulsion ATRP. A normal ATRP, starting from alkyl halide initiators and Cu(I) activators, is difficult to conduct in a miniemulsion system since either the initiator or catalyst have to diffuse to the dispersed monomer droplets.[95, 96] It is even more challenging in the presence of solid particles, such as silica MIs, which cannot penetrate the droplet, particularly since MIs cannot be added at the same time as the Cu(I) activators. Because initiator and catalyst could not be added at the same time, distribution of initiator and catalyst was uneven. Even after a further sonication process, the silica MIs cannot be uniformly dispersed throughout the reaction medium. When a series of normal miniemulsion ATRPs were conducted it was found that the polymerization rates varied, suggesting irreproducible concentrations of radicals, plausibly caused by the uncontrolled distribution of silica MIs. 37 AGET vs. SR & NI ATRP -Miniemulsion Heterogeneous ConditionsX-Mtn+1/L (A)AGETReducing Agent Pn-X + I* + I* (B)SR & NI ∆ kact Pn* n Mt /L kdeact + X-Mtn+1/L kp Monomer Scheme 2.5: AGET (A) and Simultaneous Reverse and Normal Initiation (B) modifications to the general ATRP scheme. In this case, the initiator (I) was Azobisisobutyronitrile (AIBN) and the reducing agent was ascorbic acid. In order to solve the problem of silica particle distribution, a recently developed technique, activators generated by electron transfer (AGET),[28, 97] was used for an ATRP miniemulsion polymerization from silica MIs. AGET ATRP allows for the acceleration of traditional ATRP on colloidal surfaces in water-based emulsions.[96, 98, 99] In this procedure, catalyst is introduced in its oxidatively stable state and is subsequently activated by non-radical forming redox reaction with a reducing agent. After activation, the polymerization system is essentially the same as a normal ATRP, and is directly compared to SR & NI ATRP in Scheme 2.5. Because the catalyst is added in a higher oxidation state and converted in-situ to the activator, it can be added together with the macroinitiators and easily survive the sonication procedure (Modeled in Scheme 2.6). 38 Particle Synthesis Macroinitiator Synthesis Attachment of ATRP Initiator Br Si O Cl ATRP O Monomer Droplet Functionalized Macroinitiator particle CuII/L CuI/L CuI/LCuII/L Activator/Deactivator Complexes C18H37 N CuI/L CuI/L L L Ligand N N BPMODA Co-Stablilizer H3C CH 2 CH 3 14 CuII/L Surfactant WATER HO CH2 CH2 O n Brij 98 CH2 8 CH CH CH2 7 CH3 n~20 Scheme 2.6: Route to ATRP from particle surfaces in miniemulsion system. AGET ATRP has been successfully carried out under various heterogeneous conditions.[96, 100-102] In the present study, AGET ATRP was applied to the preparation of hybrid particles in miniemulsion (Table 2.2, entries 6-9). The reducing agent, ascorbic acid, was added to the system at a sub-stoichiometric amount. The particle size of the miniemulsion was 220 ± 10 nm. In each particle, there were ~75 silica particles and ~120,000 growing chain ends (active and dormant). 39 4 A 0.8 Experimental Theoretical B Entry 6 Entry 7 Entry 8 4 2.0 4 1.5 2x10 0.6 Mn Mw/Mn ln([M]0/[M]t) 2.5 3x10 1.0 0.4 1x10 0.2 0.0 0 0 1 2 3 4 5 Time (h) 6 0.0 1.0 0.2 0.4 0.6 0.8 1.0 Conversion C 1.5 h 2h 3.33 h 6h 20 h 10000 100000 Molar Mass (g/mol) Figure 2.8. (A) The first-order kinetic plots for AGET ATRP of BA from silica particle MIs in miniemulsion. (B) Evolution of molecular weight of polyBA of hybrid particles versus monomer conversion and (C) GPC traces of polyBA from ATRP of BA from silica particle MIs in miniemulsion. Polymerization conditions: Table 2.2, entries 6-9. Compared to the bulk reaction, ATRP in miniemulsion exhibited a higher reaction rate (Figure 2. 8A), most likely due to diffusion of some Cu(II) deactivator species out of the miniemulsion droplets.[95, 96, 101] According to the kinetic plot, [P · ] can be calculated as 9.6 × 10 -10 M and the concentration of terminated chains in 6 h were estimated to be ~[Pt] = ∫ kt[P · ] 2 dt = 10 8 M -1 s -1 × (9.6 × 10 -10 M)2 × 6 h × 3600 s = 2.0 ×10 -6 M. Since the concentration of total initiating sites was 1.75 × 10 -4 M, ~ 1.1% of the chains would participate in termination reactions. As discussed before, the system should form a 40 macroscopic gel when 0.125% of the propagating chains terminate via an inter-particle process. Therefore, in miniemulsion the gelation should have occurred before 6 h. However, in a miniemulsion polymerization inter-particle termination reactions are confined to single droplets and macroscopic gelation is suppressed. In addition, based on the volume of miniemulsion droplet (5.57 × 10 6 nm 3), the average number of propagating chains per droplet was only 5.4 × 10 -3. This means, on average 0.54% of droplets were “active” and 99.46% of the droplets were “inactive” with all alkyl halides at the dormant stage. Since the possibility of two radicals existing simultaneously in one droplet was very small, the probability of termination (including intramolecular and intermolecular processes) in one droplet should be further decreased. The miniemulsion remained stable during the entire polymerization. AGET ATRP in miniemulsion reached 70% monomer conversion after 20 h. The molecular weight evolution plot (Figure 2.8B) shows that high initiation efficiency, (76%), was achieved, comparable to the bulk system. Therefore, miniemulsion media facilitated a faster polymerization and avoided macroscopic gelation. Figure 2.9. Tapping mode AFM micrographs of core-shell hybrid particles from SR&NI ATRP (a) and AGET ATRP (b) in miniemulsion. 41 The miniemulsion AGET ATRP for the hybrid silica particles first shown resulted in monomer droplets of ~ 220 nm diameter forming polymer particles, and each of them contained ~75 silica-polyBA hybrid particles (each with ~ 1600 chains). After drying the miniemulsion samples, these hybrid particles were individually dispersed in THF and were subject to AFM characterizations. Direct visualization of the core-shell hybrid particles (Figure 2.9b) provides additional evidence for a gel-free system and a controlled miniemulsion ATRP. Random imaging of the other regions on the same substrate surface also indicated a small fraction of particle aggregates in the entire sample. The soft polyBA chains formed a shell with uniform size and can be clearly distinguished from rigid silica cores by AFM. The presence of some free polymer chains (ca. 1%) can result from a small contribution of transfer reactions, chain shear in processing, or residual free initiators remaining after the functionalization of the silica particles. As a comparison for composite purity, SiO2-pnBA materials formed by SR & NI ATRP in miniemulsion are given in Figure 2.9A. Due to the necessity of a small percent (~12.5%) free radical initiator, such as AIBN, there is a significant increase in the amount of free polymer chains in the product. 42 2.2.2.2 Experimental Detail for Poly(n-BA)-Silica Miniemulsion Systems Reactions from Silica particles in Miniemulsion and Bulk (Including those listed in Table 2.2.) Materials. n-Butyl acrylate (BA, Acros, 99%) was purified by filtration through a basic alumina column to remove the inhibitors, and stored at -5 oC. The procedure for the preparation of 1-(chlorodimethylsilyl)propyl 2-bromoisobutyrate and the subsequent functionalization of the silica (30% wt. silica in methyl isobutyl ketone, effective diameter D = 20 nm, MIBK-ST, Nissan) was derived from the previously described procedure.[73] According to the elementary analysis, the Br content of the modified silica particles was ~ 0.322 mmol∙g -1, which corresponds to ~1600 Br initiating sites tethered to the surface of each silica particle (using the density of silica d = 2.0 g∙cm-3). CuBr (Aldrich, 99 %) was purified via several slurries in acetic acid followed by filtration, and stored over nitrogen before use. Bis(2-pyridylmethyl)octadecylamine (BPMODA) was synthesized according to the procedures previously published.[103] CuBr2 (Aldrich, 99.999%), ethyl 2-bromoisobutyrate (EBiB, Aldrich), polyoxyethylene (20) oleyl ether (Brij 98, Aldrich), hexadecane (Aldrich), L-ascorbic acid (Aldrich, 99%) and hydrofluoric acid (50 vol.% HF, Acros) were used as received. Normal ATRP of BA from functional silica particles in bulk. Silica macroinitator powder, CuBr, and BPMODA were added into 25 mL Schlek flask. The flask was evacuated for 1 h, and then backfilled with nitrogen, evacuated again for 5 min, followed by additional backfiling with nitrogen. The evacuation/backfilling cycle was repeated twice, and then BA (bubbled for 40 min with nitrogen before use) was 43 added to the flask. The reaction mixture was homogenized by agitation on a vortex mixer for 5 min. After that, the flask was placed in a 80 oC oil bath. Normal ATRP of BA from functional silica particles in miniemulsion. 4.47 g BA (35 mmol), 31.5 mg BPMODA (0.070 mmol), and 0.18 g hexadecane were added to a 50 mL Schlenk flask. After dissolving, the solution was deoxygenated by bubbling nitrogen for 30 min. 10.0 mg CuBr (0.070 mmol) was added to the solvent under the nitrogen flow and a yellow solution was formed thereby. Deoxygenated Brij 98 solution (20 mL, 5mmol/L) was added to the organic phase and sonication (Heat Systems Ultrasonics W385 sonicator; output control set at 8 and duty cycle at 70% for 1 min) was carried out under strong nitrogen flow. After sonication the flask was sealed and immersed in an oil bath preheated at 80 oC. A deoxygenated anisole solution of silica particle macroinitiators (0.434 g, 0.175 mmol initiating sites) was injected to the flask to initiate the polymerization. (Alternatively, in order to force an improved distribution of silica macroinitiators in miniemulsion droplets, a sonication process under nitrogen flow was carried out after adding silica macroinitiators for 1 min.) Aliquots were taken at intervals to monitor the conversion by gravimetry. The polymerization was stopped by exposing the polymer to air and THF. Products were precipitated and washed with methanol. Activators generated by electron transfer (AGET) ATRP of BA from functionalized silica particles in miniemulsion. 4.47 g BA (35 mmol), 0.434 g silica particle macroinitiators (0.175 mmol initiating sites), 15.6 mg CuBr2 (0.070 mmol) and 31.5 mg BPMODA (0.070 mmol) were added to a 10 mL Schlenk flask and allowed to stir at 60 C for ~40 minutes to form the CuII complexes. Hexadecane (0.18 g) and aqueous Brij 98 solution (20 mL, 5 mmol/L) were added to the complexes solution and the miniemulsion 44 was formed with the aid of sonication. The miniemulsion was deoxygenated by bubbling nitrogen for 30 minutes, and immersed in an oil bath preheated at 80 oC. A deoxygenated aqueous solution (0.5 mL) of ascorbic acid (5.5 mg, 0.031 mmol) was added to initiate the polymerization. Aliquots were taken at intervals to monitor the conversion gravimetrically. The polymerization was stopped by expose the polymer to air and THF. Products were precipitated and washed with methanol. Measurements and Characterization. Conversion was determined either gravimetrically (in the case of miniemulsion polymerization) or by GC (in the case of bulk polymerization) using a Shimadzu GC-14A gas chromatograph, equipped with a J&W Scientific 30 m DB-WAX column with a Shimadzu CR51 Chromatapac. Molecular weight and molecular weight distribution (Mw/Mn) were determined by GPC equipped with an autosampler (Waters, 717 plus), HPLC pump with THF as eluate at 1 mL/min (Waters, 515), and four columns (guard, 105 Å, 103 Å, and 100 Å; Polymer Standards Services) in series. Toluene was used as an internal standard. A calibration curve based on linear polystyrene standards was used in conjunction with a differential refractometer (Waters, 2410). Elemental analysis for initiator content (Bromine-based) was conducted by Midwest MicroLab, IN. Tapping-mode atomic force microscopy (AFM) analysis was carried out using the Nanoscope-III Multimode System (Digital Instruments, Santa Barbara, CA). The images were acquired in air with standard silicon TESP probes (nominal spring constant and resonance frequency respectively 50 N/m and 300 kHz). Deformable polymer layers on silica were contrasted well from the procedure described previously.[73] 45 2.2.2.3 AGET ATRP of Poly(n-butyl acrylate)-Quantum Dot Composites The synthesis of Quantum Dot (QD)/ polymer nanocomposites was also recently achieved using ATRP in miniemulsion to graft controlled polymer chains from the QD surface (Scheme 2.7). The QDs were initially functionalized with a trialkylphosphine oxide modified with a chlorine-based ATRP initiator and subsequent polymerization was carried out from the functionalized surface of the QDs. This polymerization involves the recently developed AGET catalytic system, thus avoiding the use of conventional radical initiators that can degrade the QDs and initiate free polymer chains. Through this approach, polymerization from the QD surface occurred with a high degree of control, yielding polymer encapsulated QDs. Scheme 2.7: Synthetic strategy for the preparation of QDs/polymer nanocomposites by AGET ATRP in miniemulsion. In a first attempt, ligands modified with the bromide initiator (2-bromoisobutyryl bromide) were used. However, the QDs were extensively degraded over time or during the ligand exchange process. In fact, several experiments have shown a complete degradation of the CdS QDs after several hours. This degradation became visible by the change of color from bright yellow to brown, until a colorless solution was finally 46 obtained. This degradation was further confirmed by recording the visible absorption spectra of such reacting solutions. Although this effect could be attenuated by reducing the concentration of the bromide modified ligands, modifying the temperature and adjusting the time of the exchange reaction, extensive degradation of the QDs could only be minimized, not avoided. Scheme 2.8: Ligands exchange at the surface of the QDs: TOPO= tris(octyl)phosphine oxide;Py=Pyridine;THP=tris(hydroxypropyl)phosphine;THP-Cl=tris(hydroxypropyl) phosphine oxide macroinitiator. In order to minimize QD degradation via oxidation mechanisms a chloride-based initiator (2-chloropropionyl chloride) was used to prepare the ATRP macroinitiator. This initiator was considered a better candidate due to the lower reactivity of a chloride species. TOPO molecules at the dot surface were first exchanged with pyridine and subsequently with the THP-Cl ligand (Scheme 2.8). Tris(3-hydroxypropyl)phosphine (THP) was first modified with 2-chloropropionyl chloride to obtain the macroinitiator 47 ligand (THP-Cl). The esterification reaction was carried out at room temperature using an excess of macroinitiator in the presence of triethylamine to ensure complete esterification. Unbound ligands were removed by successive dissolution/centrifugation cycles until a clear supernatant was obtained. The final product was purified through alumina columns and the product was characterized by FTIR spectroscopy, 31 P NMR and EA (expected 43.6% C and 6.1%H, obtained 40.8% C, 5.7% H). FTIR spectroscopy (Figure 2.10) displayed the disappearance of the broad absorption band at ~3400 cm-1 attributed to the νO-H vibration of the hydroxyl groups of the THP and the presence of a sharp, strong absorption band attributed to the νC=O vibration at 1744 cm-1, confirming the successful esterification of the phosphine ligand. Figure 2.10. FTIR spectra of THP and THP-Cl. The exchange process was monitored by visible absorption spectroscopy (Figure 2.11). A blue shift of the absorption bandgap compared to the initial CdS-TOPO samples was 48 registered upon the ligands’ exchange with pyridine and THPO-Cl macroinitiator, indicating a significant reduction in QD size. The visible spectrum for the TOPO-capped CdS QDs is typical of CdS nanoparticles prepared by the single source approach. Quantum confinement effects are evidenced by a blue shift at the onset of absorption of the CdS-TOPO QDs (489 nm), in comparison to the absorption of the bulk CdS (517 nm). Figure 2.11: Visible absorption spectra of the samples: a) CdS-TOPO, b) CdS-Py, c) CdS-THP-Cl, and d) CdS-THP-Cl/Pn-BA. Samples a) and b) were recorded in toluene; c) and d) in THF. The corresponding solvents were used as references. According to this shift in the absorption wavelengths, there was a decrease in the CdS particle size from 6.6 nm (CdS-TOPO) to 3.4 nm (CdS-THP-Cl) in diameter (estimated using Brus equation and the effective mass approximation).[104] The size reduction observed clearly indicates that the last exchange step was responsible for the most relevant shift, probably due to the removal of some atoms from the QD surface. 49 The chloride-functionalized QDs were dispersed in the monomers (n-butyl acrylate or tbutyl acrylate) and a miniemulsion with 20% solids (based on 100% conversion) was prepared using Brij 98 as surfactant and hexadecane as hydrophobe. AGET ATRP was conducted using ascorbic acid (Asc. Acid) as reducing agent to activate the catalyst complex via reduction of the Cu(II) species in situ. The optimal ratio of reagents required to grow polymer chains with an average degree of polymerization of 200 from the surface of the QDs was found to be: [M]0: [QDs-THPO-Cl]0: [Cu(II)]0: [Asc. Acid]0= 200:1: 0.7: 0.25. Monomer conversion was followed by gravimetric analysis. The final latex was stable and without aggregated particles. The composite materials were precipitated from miniemulsion and dissolved in THF. In Figure 2.11 the visible absorption spectrum of the composite CdS-THP-Cl/ Poly(n-butyl acrylate) (CdS-THP-Cl/Pn-BA) is presented. The optical spectrum for the final nanocomposite is quite similar to the surface exchanged CdS-THP-Cl QDs. From these results, it is clear that the polymerization process itself has a negligible effect on the CdS QD degradation. The atomic force microscope (AFM) phase image (Figure 2.12) of the nanocomposite CdS/Pn-BA shows a very homogenous nanocomposite material evidencing two distinct phases: the semiconductor (white spots) surrounded by a uniform polymer layer. Attempts to accurately determine the CdS QD diameter of the composite particles by TEM failed to afford good quality micrographs due to the low glass transition temperature of the polymer matrix. An accurate estimated value of QD diameter in the 50 composite nanoparticles could not be obtained due to experimental limitations from the tip used (15-20 nm size), which did not allow the detection of such small individual particles. However, as discussed above, we did not find evidence of QD aggregation in the final nanocomposites relative to that observed for the original TOPO capped QDs deposited on a glass slide. Figure 2.12. Tapping mode AFM phase micrograph (2.5x2.5µm) of core-shell hybrid CdS-THP-Cl/ Pn-BA nanocomposite prepared by AGET ATRP in miniemulsion. Determination of the MW and PDI of the polymer chains grown from the surface of the QDs required that the polymers be detached by treatment with hexylphosphonic acid. GPC traces of detached polymers are shown in Figure 2.13. The values of Mn and PDI (28,000 g/mol and PDI= 1.23 for n-PBA; and 17, 000 g/mol and PDI=1.24 for t-PBA, respectively) indicate a controlled polymerization and good agreement with the theoretical Mn indicating efficient initiation. 51 Figure 2.13: GPC trace of Pn-BA prepared by AGET ATRP after detachment from CdSTHP-Cl nanoparticles. The above results show that the use of AGET ATRP to graft polymers from functionalized QDs is an efficient strategy to obtain this type of nanocomposite with good control over the polymer matrix structure. Since the polymers present in the nanocomposites were grown from the QD surface, the final materials show a high homogeneity at the molecular level. Although the exchange reactions, prior to polymerization, led to a reduction of CdS particle size, the final nanocomposites consist of CdS QDs evenly dispersed in the polymer. Although the work focuses on the use of CdS QDs, this method can be implemented to other functionalized nanoparticles. Highlighted is the possibility of preparing block copolymers and tuning the functionalization of the polymer chain ends based on the chemical strategy initiated with 52 this work. QD/polymer nanocomposites with controlled functionalities can be chemically bound to diverse systems and used for molecular recognition. In conclusion, the efficient synthesis of hybrid organic/inorganic nanoparticles using a silica particle model study followed by results with CdS QDs with surface tethered initiators using an AGET ATRP miniemulsion process was reported. In comparison to bulk polymerization, using the same stoichiometry, miniemulsion allowed the preparation of hybrid materials with a higher yield, i.e., higher monomer conversion, and a higher polymerization rate without macroscopic gelation. Direct visualization by AFM provided additional evidence for the formation of well-controlled hybrids. This approach can be applied to the synthesis of various well-defined polymers with complex architectures based on multifunctional initiators. A drawback to AGET ATRP exists in the fine tuning of the balance of the reducing agent to catalyst species. Because the reducing agent in AGET ATRP has the potential to reduce all of the catalyst to the activation state (causing the polymerization to be out of control), adjusting the amount of reducing agent used for each reaction is crucial. This reduction allows the polymerization to continue in a controlled manner.[69, 105] However, this process can be tedious when synthesizing multiple polymerizations. In another ATRP process, namely Activators ReGenerated by Electron Transfer (ARGET) ATRP, a method of regeneration of catalyst increases purity and precision control and to the AGET approach, at the sacrifice of accelerated reaction times. The experimental design in ARGET ATRP requires less premeditation due to its flexibility in 53 required concentration of reducing agent.[69] It is therefore excellent for producing welldefined hybrids. 2.2.2.4 Experimental Detail for Quantum Dot Miniemulsion Systems Quantum Dot Materials and Instrumentation 2-Chloropropionyl chloride (Aldrich, 97%), tris(hydroxypropyl)phosphine (THP, Strem Chemicals 80 %); EA: 49.2%C and 9.9%H (expected 51.9% C and 10.2% H). n-Butyl acrylate (n-BA Aldrich, 99%) was purified by passing through a column filled with aluminum oxide ( Merck, 70-230 mesh) to remove the inhibitor and stored at -4ºC. BPMODA [N,N-bis(2-pyridylmethyl)octadecylamine] was synthesized according to procedures described in literature.[56, 106] CuCl2 (Aldrich, 97%), Brij98 (polyoxyethylene(20)oleyl ether, Aldrich, Mn=1150) and hexadecane (Aldrich, 99%) were used without purification. Visible absorption spectra were recorded on a Jasco V560 spectrometer. For each spectrum, the wavelength relative to the optical bandgap was roughly estimated by intercepting the band edge and the wavelength axis. 31 P NMR spectra were recorded using a Bruker Advance 300 NMR spectrometer in methyl sulfoxide-D (99.9%) using phosphoric acid as standard. Synthesis of the ATRP chloride macroinitiator (THP-Cl) 2-Chloropropionyl chloride (6g/0.0473 mol) was added drop wise to a solution of tris(hydroxypropyl)phosphine (THP) (3g/0.0144 mol) in dry tetrahydrofuran (THF, 50 mL) in the presence of triethylamine (4.8g/ 0.0473 mol). The reaction was kept at room temperature cooling with an ice bath. A white precipitate was formed during the 54 addition. The mixture was stirred at room temperature for approximately 12 h after which the solid was filtered and discarded. The supernatant was dried under reduced pressure. The resulting material was purified through alumina columns (2x) and eluted with ethyl acetate/diethyl ether mixture (2:3). Evaporation under reduced pressure yielded a viscous and colorless product which was thoroughly dried under high vacuum to remove residual solvents. Synthesis and functionalization of CdS QDs with THP-Cl macroinitiator TOPO capped CdS QDs were prepared following a method described in literature based on the thermal decomposition of the single molecule precursor Cd[S2CN(CH2CH3)2]2.[107] The as prepared QDs were precipitated with methanol and centrifuged (3500 rpm; 10 min.) to remove the excess of TOPO until a clear supernatant was obtained. The CdS QDs were dispersed in pyridine (Py) (~15mL) and the solution was stirred for ~12 h, at 50 ºC under N2 atmosphere. Upon this the QDs were precipitated from Py with n-hexane and centrifuged (3500 rpm; 10 min.). Successive dissolution/centrifugation cycles were repeated until a clear supernatant was obtained. The solid collected was dispersed in acidic (5% HCl) THF (30 mL) and THP-Cl (~300 mg) was added. The mixture was stirred at room temperature for 12 h. After this period the solution was still colored indicating the integrity of the QDs. The solid, CdS-THP-Cl, was precipitated with n-hexane, collected by centrifugation (3500 rpm; 10 min.) and left to dry at room temperature under vacuum. 55 Synthesis and characterization of CdS-THP-Cl/Polymer nanocomposites A round bottom flask was charged with CuCl2 (1.33x10 -4 mol), BPMODA (N,N-bis(2pyridylmethyl)octadecylamine) (1.33x10 -4 mol ) and the monomer (0.0379 mol ). The mixture was stirred vigorously at 70 ºC until complete dissolution of the solids. A small amount of the monomer was kept apart to dissolve the CdS-THP-Cl nanoparticles, which were added after all the solids were dissolved. The mixture was cooled with an ice bath and the hydrophobe, hexadecane (7.14x10 -4 mol) was added. A 20 mM aqueous solution of Brij 98 (2.3 wt% relative to the monomer) was added and the mixture was sonicated for approximately one minute (amplitude 80%, 20 W power, Sonics-Vibracel Sonifier). The flask was sealed and purged with N2 for ~1 h. Separately, an ascorbic acid aqueous solution was also deoxygenated with N2 (5.32x10 -5 mol in 1 g H2O). The reaction was started by immersion of the flask in an oil bath at 80 °C. The ascorbic acid solution was added sequentially (during the 10 minutes immediately after immersion in the oil) to the reaction vessel through a N2 purged syringe. The polymerizations were typically carried out for 24 hours under continuous stirring. The polymerizations were stopped by exposure to air. In order to determine the molar mass of the polymer chains formed a sample of the final product was dissolved in THF and precipitated with methanol. A moderately dark yellow viscous sample was collected which was later treated with acid as described below. For AFM analysis the precipitated samples CdS-THP-Cl/PnBA were dissolved in chloroform at a standard concentration (1 mg/mL) and spun-coated onto freshly cleaved mica surfaces before imaging. Tapping-mode AFM was carried out using the 56 Nanoscope-III Multimode System (Digital Instruments, Santa Barbara, CA). A new tip with a 15-20nm radius was used. For GPC analysis the dark yellow viscous QDs-THP-Cl/Pn-BA samples were dissolved in a solution of hexylphosphonic acid in THF and stirred overnight at 50°C to detach the polymers. [22] GPC was performed using THF as the mobile phase at 35 °C, a Waters 510 pump set to a flow rate of 1 mL/ min, three Styragel columns (Polymer Standard Service, pore sizes 105, 103 , and 102 ) and a Waters 2410 refractive index detector. Molecular weights were determined using the PSS software with a calibration based on linear polystyrene standards (range 1k-2000k, PDI<1.07). 2. 3 ARGET ATRP FOR COMPOSITE SYNTHESIS 2.3.1 ARGET ATRP method description The reaction scheme representing ARGET ATRP is given in Scheme 2.9. The concept for ARGET ATRP is essentially the same as for AGET ATRP; but to avoid AGET’s need to quantify reducing agent concentrations (to ensure a controlled process) the ARGET process significantly decreases the amount of catalyst (generally ppm).[69] This can yield good control even if all the species is reduced because the number of growing chains is so small that expected loss/deactivation of radical due to transfer or advantageous oxygen provides enough deactivation of the few propagating chains.[69, 105] ARGET ATRP also has the benefit of being able to be re-started after exposure to air, since oxygen is a necessary part of the system.[105] This advantage also guarantees that 57 (unlike normal ATRP) reactions from colloids, run in heavy dilution with long reaction times, will not be terminated over extended periods by the always-prevalent system air entry. The added bonus of designing experiments via this method is low catalyst contamination,[69] which is necessary for precision measurements involving the final material. For all of these reasons, some of the materials synthesized in this study were better formed with ARGET ATRP. Monomer kact Pn-X + kp Pn* + X-Mtn+1/L Mtn/L kdeact k t Pn-Pn + X-Mtn+1/L Oxidized Agent Reducing Agent Pn-X + Mtn/L Scheme 2.9: ARGET modifications to the general ATRP scheme. In this case, the reducing agent was Sn(II) (specifically tin(II) 2-ethylhexanoate (Sn(EH)2). To test this hypothesis, the method was selected based on the best available approaches. ARGET ATRP would be ideal for these materials due to its purity alone, but because the control of ARGET ATRP is sensitive at low conversions it was not feasible for all samples.[105] Samples of high initiator density and very low chain length (i.e. DP10) required a very slow reaction, so that the target molecular weight was not overshot. 58 Therefore, traditional or normal ATRP was best suited for its synthesis. Normally, the reaction would be highly diluted (which slows the rate when above ~40% solvent) and contain a reasonable amount of deactivator species at the onset, further guaranteeing a slow reaction rate. However, because purity of the samples was a major factor in their measurements, additional metals in the catalyst (activator or deactivator) species was highly undesirable and the reaction was only diluted (at 50% volume) to slow the rate and to maintain a low conversion that would yield a low probability of crosslinking reactions. To account for the fact that crosslinking in colloidal particle polymerization at conversions >15% is currently only avoidable in a miniemulsion (AGET) ATRP, and the reaction conditions for AGET ATRP had not been sufficiently tested, going to conversion above 15% was not an option in the other syntheses. However, heavy dilution of the reaction would be neither ideal nor necessary in the case of DP140 and DP150. This is because the target is 15 times that of DP10. Simply stopping at low conversion would thus make crosslinking unlikely. However, due to the normal amount of catalyst species, the hybrids had to be purified via dialysis for several days to remove the contaminating metals. Very high molecular weight hybrids have never been prepared by CRP in large quantities. High conversion has always yielded crosslinked materials, and the length of time required for a very large molecular weight to be achieved in heavy dilution has always been greater than the reaction’s sensitivity to oxygen. However, because ARGET ATRP is able to continue to polymerize in the presence of oxygen, it was ideal of the DP760 59 sample. Additionally the low catalyst concentration (ppm) required, allowed for limited purification of the final material. All experimental details are given in the experimental section (Appendix A). Dynamic light scattering (DLS) and TEM of the commercial colloidal nanoparticles after functionalization with initiating sites (from MIBK-ST, Nissan) confirmed that these particles have average diameters of 20 nm (DLS, z-average) and 16 ± 4.5 nm (TEM, number average). TEM images show that colloidal nanoparticles in the above size range have relatively broad distribution, which contrasts with other nearly mono-disperse commercially available colloidal particles with larger size (> 50 nm). Samples of the materials from each of the experiments were etched to measure the attached polymers via GPC and imaged via TEM (both given and discussed with results in Chapter IV). GPC curves exhibited control of all the detached chains, and TEM spacing was generally indicative of controlled spacing. An issue with the ARGET-generated sample (DP760) arose when particles apparently free of polymer growth were found in some of the TEM micrographs (see supplemental information in Appendix C). Although still under discussion, it is most likely that ARGET is too sensitive to low conversions. At the conversion of the reaction that produced DP760 samples (~6%), some chains had not had sufficient time to be initiated and therefore had particles free of growth. It is important to note that this is only an issue in the polymerization of macroinitiators, since non-initiated chains with molecularly-sized initiators will simply be removed in the filtration process. 60 2.3.2 Experimental Detail for Quasi-Transparent Polystyrene-Silica Composites Materials. All chemicals were purchased from Sigma-Aldrich Co., USA, unless otherwise specified. Inhibitor from the styrene monomer was removed by passage through a column filled with basic alumina. Copper (I) bromide was purified by washing several times with glacial acetic acid and stored (dry) under a blanket of nitrogen. Silica was obtained from Nissan Chemicals (MIBK-ST) and functionalized with the alkyl halide initiator 1-chlorodimethylsilylpropyl 2-bromoisobutyrate according to the procedure described previously.[73] Elemental analysis, conducted by Midwest Microlab (IN) provided bromine content for the functionalized particles. Copper (II) bromide, anisole, hydrofluoric acid (concentration 36%, Acros), and 2,2-bipyridine were used as received. Toluene (ACS, 99.5%) was purchased from Fisher Scientific and purified through a distillation apparatus and filtration through a 0.2 µm filter before being added to samples. Styrene was purified by passing through a column filled with basic alumina. Tris(2-(dimethylamino)ethyl)amine (Me6TREN), Copper (I) bromide was purified as described elsewhere.[108] Ethyl Pentamethyldiethylenetriamine 2-bromoisobutyrate (PMDETA), (EBiB), N,N,N’,N”,N”- 4,4-dinonyl-2,2-bipirydyne (dNbpy), copper(II) bromide, copper(II) chloride, tin(II) 2-ethylhexanoate (Sn(EH)2), anisole were used as received. Normal ATRP of St from 2-Bromoisobutyrate Functional Colloids with DP = 10. A Schlenk flask was charged with PMDETA ligand (21.9 μL, 0.105 mmol), initiatormodified silica particles (1.4837 g, 0.524 mmol), anisole (12.0 mL) and styrene (6.0 mL, 61 52.4 mmol). After three freeze-pump-thaw cycles, the flask was filled with nitrogen, then while the mixture was immersed in liquid nitrogen, 15.0 mg (0.105 mmol) of CuBr was added. The flask was sealed with a glass stopper, evacuated, and back-filled four times with nitrogen. After melting the reaction mixture and warming to the room temperature, the initial sample was taken and the sealed flask was placed in thermostated oil bath at 90 o C. The reaction was stopped by opening the flask and exposing the catalyst to air after 5 h. Hybrid particles were isolated and purified by precipitation into an excess of methanol and recovered by filtration for three times. The cleavage of polymer brushes from silica particles was conducted as reported.3 SEC of the cleaved polystyrene was conducted to determine the molar mass of the tethered polymer (Mn = 1 020 g/mol and Mw/Mn =1.08). The monomer conversion was about 2.5%, as determined from gravimetric analysis. Normal ATRP of St from 2-Bromoisobutyrate Functional Colloids with DP = 150. A Schlenk flask was charged with dNbpy ligand (0.635 g, 1.55 mmol), initiator-modified silica particles (0.50 g, 0.177 mmol), copper (II) bromide (15.8 mg, 0.071 mmol) and styrene (20.2 mL, 177 mmol). After three freeze-pump-thaw cycles, the flask was filled with nitrogen, then while the mixture was immersed in liquid nitrogen, 101.3 mg (0.706 mmol) of CuBr was added. The flask was sealed with a glass stopper, evacuated, and back-filled four times with nitrogen. After melting the reaction mixture and warming to the room temperature, the initial sample was taken and the sealed flask was placed in thermostated oil bath at 90 oC. The reaction was stopped by opening the flask and exposing the catalyst to air after 22.5 h. Hybrid particles were isolated and purified by precipitation into an excess of methanol and recovered by filtration for three times. The cleavage of polymer brushes from silica particles was conducted as reported. SEC of the 62 cleaved polystyrene was conducted to determine the molar mass of the tethered polymer (Mn = 15 500 g/mol and Mw/Mn =1.21). The monomer conversion was about 11.0%, as determined from gravimetric analysis. ARGET ATRP of St from 2-Bromoisobutyrate Functional Colloids with Targeting DP = 770. Styrene (40.5 mL, 0.353 mol), and anisole (38.2 mL) were added to a dry Schlenk flask. Then, silica particle initiator (0.20 g, 0.0706 mmol) and a solution of CuCl2 complex (0.475 mg, 3.53 μmol)/Me6TREN (0.932 μL, 3.53 μmol) in anisole (1.70 mL) were added. The resulting mixture was degassed by four freeze-pump-thaw cycles. After melting the mixture, a solution of Sn(EH)2 (2.29 μL, 7.06 μmol) and Me6TREN (1.86 μL, 7.06 μmol) in anisole (0.54 mL) was added. An initial sample was taken and the sealed flask was placed in thermostated oil bath at 90 oC. The polymerization was stopped by opening the flask and exposing the catalyst to air after 23.5h. Hybrid particles were isolated and purified by precipitation into an excess of methanol and recovered by filtration for three times. The cleavage of polymer brushes from silica particles was conducted as reported. SEC of the cleaved polystyrene was conducted to determine the molar mass of the tethered polymer (Mn = 80 400 g/mol and Mw/Mn =1.32). The monomer conversion was about 5.9%, as determined from gravimetric analysis. Analyses. Molecular weight and molecular weight distribution were determined by GPC, conducted with a Waters 515 pump and Waters 2414 differential refractometer using PSS columns (Styrogel 105, 103, 102 Å) in THF as an eluent (35 oC, flow rate of 1 mL/min). Linear polystyrene standards were used for calibration. 63 Static and dynamic light scattering. Measurements were performed using a Brookhaven Instruments Corporation BI-200SM goniometer and a green diode laser light source (λ = 532 nm). Samples were filtered using PTFE Millipore syringe filter with 0.25 m pore size diameter and equilibrated for 48 h before measurement. The total intensity R(q) was determined using the relation R(q) = (I(q) - I(q)toluene) R(90)toluene (I(q)toluene)-1 sin with R(90)toluene = 2.52 × 10-5 cm-1 denoting the Rayleigh ratio of toluene at 2 = 90 degree for vertical polarized incident light.[109] Transmission Electron Microscopy. Particle imaging was conducted using a JEOL 2000 FX electron microscope operated at 200 kV. TEM samples of nanoparticles and hybrid nanoparticles were prepared by the casting the colloid solution diluted to 0.1 mg/mL in tetrahydrofuran (THF) onto a carbon-coated copper grid. 64 CHAPTER 3. METHOD BACKGROUND “As far as the laws of mathematics refer to reality, they are not certain; as far as they are certain, they do not refer to reality.”— Albert Einstein To achieve a better understanding of complex hybrid particles in solution considerable effort has been made over the past decade on the static and dynamic behaviors both from theoretical and experimental points of view. This chapter develops the necessary background for the interpretation of the scattering properties of polymer-coated particle systems that will be relevant in the characterization of the hybrid particle samples. A significant amount of theoretical background is needed to extract information from the measured scattered intensity (Is) to understand properties of colloidal hybrid materials. Concepts in static light scattering (SLS) intensity are of particular importance, therefore theoretical background information related to the specific interference that can be found in this system, namely form and structure factor effects are detailed within this chapter. Dynamic light scattering (DLS) will be used to determine and confirm the dispersion state of the particles in solution – an assumption that is implicit in the application of effective medium theory. Therefore, theoretical background on the interpretation of relaxation time spectra and autocorrelation functions will also be presented. 3.1 LIGHT SCATTERING Light scattering has been successfully used for the measurement of nano-sized objects for more than thirty years, however the availability of laser light sources and computers for 65 detailed calculations has increased scientific interest recently.[110] In this section, the fundamentals of laser light scattering will be explained in detail. The discussion will leave out the general description of scattering phenomena by solution of the respective Maxwell’s equations, the reader should refer to Bohren and Huffman [20] for further detail. Sample Cell Laser Source Distance to particle (rd) Incident Beam (Io) Scattered beam (Is) Angular Measurement (θ) Detector (a) Composite Particles Rh (ki) (θ/2) Ri R (q) (ks) (b) (c) ( ri - rj ) Figure 3.1. Light Scattering experimental setup (a) and definitions for Incident (Io) and scattered (Is) beam intensities, detector distance (rd), and angle of measurement (θ). The representations for scattering vector (q) and angle (θ /2) and wave vectors (ki and ks) are given in b. Composite factors of importance (utilized mainly in the structure factor calculations), namely particle radius (R), inner/core radius (Ri), radius of gyration (Rh) and particle to particle distance (ri-rj), are defined in (c). 66 Linearly polarized light with wavevector ki is incident on a sample (scattering center) that gives rise to scattering of light with wavevector ks. A schematic illustration of the experimental set-up given in Figure 3.1 where ki 2 0 eˆi and k s 2 0 eˆ s (3.1) and êi is the unit vector in the direction of propagation of the incident ( ês for scattering) beam. For convenience, the scattering vector q is introduced that describes the momentum transfer associated with the scattering process. Note that the modulus of q is given as q ks ki 4 n p 0 sin 2 (3.2) The Rayleigh ratio R(q) is introduced as a measure for the absolute excess scattering of the solution with respect to the solvent and is defined as: I r2 R(q) = s Io or more traditionally: I n ( ) I solvent ( ) abs I 90 toluene solvent sin R(q) solution I toluene (90 ) ntoluene 2 (3.3) The units of R(q) are cm-1 since it describes the scattering per path length through the sample. Both, the absolute values as well as angle dependence of the Rayleigh ratio can be evaluated to yield information about the structure and solutions state of solutes. In order 67 to simplify the analysis, all experimental constants as well as the particle polarizability are condensed in the optical constant, K (K= 4π2no2(dn/dc)2/(Naλ4)). In the following the relevant relationships between the experimental R(q) and the size of colloidal solutes are established. Before introducing the general relations a brief comment should be made about the evaluation of R(q) for macromolecular solution. Zimm demonstrated that for macromolecular solutions R(q) can be related to the molecular weight (M) or the second virial coefficient (A2) via[111]: Kc R(q) 1 2 A2 c M (3.4) This relation can be regarded as an approximation to the more general relation (discussed below) that is valid for most polymers in solution. 3.1.1 Static Light Scattering Static light scattering (SLS) probes the equilibrium form and static structure factors of solution systems by measuring the scattered light intensity (Is) that can be related to the Rayleigh ratio R(q). In general the experimental R(q) will be given as the product of three terms, i.e. Rayleigh scattering factor (Rsca), form factor (P(q)) effects, and the system’s structure factor (S(q)) for all particles: Is(q)= Rsca P(q) S (q) (3.5) The three terms take in to account the scattering strength of the scattering center (Rsca) as well as intramolecular (P(q)), and intermolecular (S(q)) interference effects of the material. 68 3.1.1.1 Rayleigh Scattering The theory of light scattering was first put forth by Lord Rayleigh[112] in a series of papers in which he discussed the case of gas particles with a small size when compared to the wavelength of the incident light. The Rayleigh scattering for a point scattering particle is[20]: I o Nk i 4 2 Rsca = rd2 and k i 2 n (3.6) where Io is the intensity of the light, N is the number of particles, ki is the wave vector, α is the polarizability (defined in Chapter I), np is the refractive index of the particle, and rd is a detector distance. Further, it should be noted that for macromolecules the polarizability introduces the refractive index increment ((dn/dc)2), that is a measure for the change in refractive index n with varying concentration. 3.1.1.2 Form Factor The form factor P(q) is a measure for the intramolecular interference effects that occur when scattering particles are sufficient in size (typically greater than about 5 nm) such that the coherent scattering from distinct scattering centers within the same particle give rise to interference effects that render the measured R(q) angle dependent. 69 The general formula for a form factor can be expressed as the Van de Hulst’s integral[113]: P(q) = 1 0 exp if q d (3.7) where the shape parameter (Φ) might represent a length or radius of gyration. Many form factors (e.g. rigid rods, ellipsoids, etc.) have been derived but the most simple form factor, due to its symmetry of scatter in all directions, is that of a sphere (radius, R): 3sin qR qR cos qR and qR 2kR sin P(q)sphere = 3 2 qR 2 (3.8) where k (defined in Eq.1.2). These vectors depend on the direction of the scattered wave; however, because the scattering is symmetric, the phase (qR) is a constant. Further, because of the geometric nature of the equation, the form factor can be eliminated for all angles such that:[20] tan qR qR 0 (3.9) 70 The graph of equation 3.8 for all angles, is shown in Figure 3.2 for validation. 1.05 1.04 1.03 1.02 P(qR) 1.01 1 0.99 0.98 0.97 0.96 0.95 0 20 40 60 80 100 Angle (degrees) 120 140 160 180 Figure 3.2: Graph of the form factor P(qR) for a sphere, given in equation 3.8. Calculations utilized λ = 532 nm, np = 1.55, and R = 10 nm. For angles less than 15° the value of P(qR) is very close to 1. In Chapter IV, comparisons of the sphere (effective sphere in our case) versus a coreshell form factor will be made. For those purposes, the form factor for a core-shell particle is also given:[114] P(qR)core-shell = 3sin qR sin( qR( Ri / R)) qR cos( qR) (( Ri / R)qR) cos(( Ri / R)qR) 2 qR 3 1 ( Ri / R) (3.10) where the known sample inner radius (Ri) and total radius (R) will be inserted and calculated in order to be compared to data over all angles. Note that the above relation is valid for particles with a small phase shift (i.e., 2πd ( ׀neff/nm)-1 ׀λ<<1). 71 3.2.1.3 Structure Factor With increasing concentrations of particle solutions, coherent scattering contributions that arise due to the interaction of the solute particles become increasingly important. These intermolecular interference effects are summarized in the structure factor (S(q))[20, 115] that is defined as: S(q) = 2 1 (G (r ) 1) exp iqr dr and G(r ) N 1 r r i j (3.11) i, j The pair distribution function, (G(r)), generally describes the microstructure of the solutes as it is a measure for the probability of finding one particle at a given distance (r) from another particle located at the origin. Generally, intermolecular interference effects complicate the interpretation of R(q), however, S(q) can be neglected if the measurements are performed in the dilute regime since G(r) 0.[20] From the former discussion, it can be concluded that for spherical particles in the dilute solution and at small scattering angles (q ~ 0), only Rayleigh scattering has an effect at small angles (since P(q) ≈ 1). Thus, forward scattering (i.e. scattering at zero angle) provides a quantitative measure for the scattering strength or polarizability of a species. 3.2.2 Dynamic Light Scattering Dynamic light scattering (DLS) is a tool for the classification and derivation of a particle system’s dispersion state that can be concluded from measuring the particles diffusion coefficient (Dc) that can be henceforth related to the particle’s size by utilizing Brownian 72 motion equations describing the motion of particles in solution. The Brownian motion of the solute particles gives rise to spatial and temporal fluctuations of the scattering intensity.[116] In DLS these fluctuations are measured and quantified using an autocorrelator that determines the intensity autocorrelation function. The characteristic time scale of the fluctuations can then be related to the diffusivity of the dispersed species and (via the Stokes-Einstein relation) to their characteristic hydrodynamic radius. 3.2.2.1 Autocorrelation Function and Relaxation Time Spectra The dynamic information about the particles can be derived from an autocorrelation of the intensity trace recorded during the experiment. At scattering vector q, dynamic light scattering experiments provide a measure of the normalized intensity autocorrelation function of the scattered electric field (g2(q,t)):[20, 116] g 2 (q, t ) I (t 0 ) I (t ) I (t 0 ) 2 (3.12) where t is the delay time. From g2(q,t) the field autocorrelation function g1(q,t) is computed via: [20, 116] g 2 (q, t ) 1 f coh g1 (q, t ) 2 (3.13) where fcoh is an instrumental coherence factor, determined by a standard and g1 (q, t ) is defined as: g1 (q, t ) E (t 0 ) E * (t ) E (t 0 ) 2 (3.14) 73 For ideal monodisperse solutions, g1 (q, t ) can be shown to be related to the diffusion coefficient of the dissolved species:[20] g1 (t ) exp( t ) with Dq 2 (3.15) Here, D is the translational diffusion coefficient that is related to the size of the (spherical) diffusing species via the Stokes-Einstein relation (strictly valid only for infinite diluted solutions):[115] D= k BT 6 s Rh (3.16) where kb is Boltzmann’s constant, T is absolute temperature, s is the solvent viscosity, and Rh is the hydrodynamic radius. In the more realistic case of real (polydisperse) solute solutions, g1 (q, t ) is given as the sum of the individual contribution of diffusing species(A): g1 poly (t ) Ai exp( Di q 2 t ) (3.17) i or in continuum representation (Laplace transform): g1 poly (t ) P() exp( t ) d (3.18) Where P(Г) is the probability of an occurrence of particles with the diffusion coefficient, Г/q2. P(Г) is also called the relaxation time spectra and is of major interest as it describes the size distribution of dissolved particles. It can be obtained from g1 (q, t ) via an inverse Laplace transform implemented in the constrained regularization method (CONTIN) 74 developed by Steven Provencher.[117] This numerical routine is part of the DLS analysis software. 3.2.2.2 The Diffusion Coefficient The autocorrelation function’s exponential decay is then related to the motion of the particles, specifically, the diffusion coefficient. At small values of q, g(t) can be approximated by the exponential function: g1 (q, t ) exp Dc q 2 t (3.19) where Dc is the cooperative diffusion coefficient given by:[115, 116] Dc = 1 2 M Nf C (3.20) in which is the volume fraction of the polymer/particle, (∂π/∂C) the osmotic compressibility, and f, or friction coefficient predict the movement of a material through a solvent. The inverse osmotic compressibility is inversely proportional to the apparent molar mass, so we can write:[116, 118] Dc = 1 2 k BT f M M app (3.21) The friction coefficient, f, should not be confused with the friction coefficient of an individual particle moving with respect to solution, which determines the self-diffusion of a polymer. Only in cases of infinite dilution (where the structure factor is eliminated) are 75 the two friction coefficients the same.[115] In this case, the term f = 6πsRh and equation 3.21 can be reduced to the well-known Stokes-Einstein relationship: Dc = k BT 6 s Rh (3.22) The Stokes-Einstein equation defines the relation between diffusion coefficient and material size (variables previously defined in 3.16). Therefore, in the dilute regime, DLS data can provide information regarding sample size.[116] From the term Г = Dq2, it is clear that the autocorrelation function and relaxation spectra can be used to determine both size and width of the particle distribution (polydispersity). 3.2 PRACTICAL CONSIDERATIONS For weakly scattering systems with low signal-to-noise ratio, the autocorrelation process occurs over long time scales in order to improve the statistical relevance of the result. Under these conditions impurities (such as dust) dominate the signal. The presence of impurities presents a formidable problem in the analysis of g1 (q, t ) since the standard CONTIN routine cannot be applied. In samples where the signals were extremely low and dust had a significant contribution, an alternative mathematical approximation was used to analyze the correlation function. 76 First, the relaxation time interval [τmin, τmax] relevant to the sample diffusion was extracted. Second, g1 (q, t ) with t = [τ1, τ2] was analyzed using a stretched exponential function: g1 poly (q, t ) ~ exp (t ) (3.23) (also called Kohlrausch-Williams-Watts). While this approach has no direct physical relation to the solute diffusion it has been shown to be a valid mathematical approximation to an exponential correlation function. The stretching exponent β indicates the breadth of the distribution (i.e. sample’s polydispersity). Typically β ≈ 1 is considered narrow disperse.[119, 120] In conclusion, the theoretical background presented in this chapter serves to explain all data presented in the forthcoming results and discussion (Chapter IV). More advanced discussion of scattering theory based on shape (e.g. form factors presented above) and exact solutions to equations based on available form factors will also be presented and applied in that chapter. 77 CHAPTER 4. CHARACTERIZATION AND EXPERIMENTAL RESULTS “The true delight is finding out rather than knowing.”— Isaac Asimov 4.1 SYNOPSIS While Chapter III focused on the theory regarding the scattering of light, this chapter presents a detailed discussion of the characterization of molecular and optical properties of the PS@SiO2 particle systems in toluene solution and in particular, validates the hypothesis that effective medium theory facilitates the prediction of null-scattering conditions. The choice of a liquid embedding medium is motivated by experimental convenience, i.e. straightforward experimental verification of the dispersion state of the particle inclusions by dynamic light scattering. Figure 4.1 illustrates the property characteristics of the PS@SiO2 /toluene system as well as the dependence of the particles’ effective refractive index on the core-shell composition calculated using Maxwell-Garnett theory (equation 1.4).Assuming a refractive index for toluene of ntol = 1.4969 it is found that particles with mass composition of m(PS)/m(SiO2) 0.19 are index-matched to toluene and thus nullscattering of the particle solutions is expected. 78 Figure 4.1. Illustration of the optical characteristics of PS@SiO2 core-shell particle system. The dotted gray line indicates the dielectric constant of the embedding medium toluene. In order to verify this prediction, a series of PS-coated silica nanocrystals were synthesized using the recently developed ‘activator re-generated by electron transfer atom-transfer radical polymerization’ (ARGET-ATRP) technique described in Chapter II. The principal advantage of this technique is that the addition of a sacrificial reducing agent during the ATRP reaction facilitates both, high molecular weight and low polydispersity of the resulting polymer through reduction of the necessary amounts of the catalytic agent Cu(I).[105] 79 4.2 CHARACTERIZATION OF PARTICLE ARCHITECTURE AND SOLUTION PROPERTIES Particles were characterized with respect to the molecular weight and grafting density of surface-bound polymers, the dispersion state of the particles in solution as well as the effective (hydrodynamic) size in solution. 4.2.1 Molecular weight and grafting density Characterization of molecular weight and grafting density of the surface-bound polymer chains for all particle samples was performed using size exclusion or gel permeation chromatography (GPC) of detached chains and thermal gravimetric analysis (TGA) of the dry, solid samples. Figure 4.2a displays the GPC curves for all four of the samples. Comparison to polystyrene standards insured accuracy of resulting molecular weights for the samples. Sample identification and corresponding chain molecular weights are as follows: DP10 = 1020 g/mol, DP140 = 14200 g/mol, DP150 = 15550 g/mol and DP760 = 80400 g/mol. Narrow molecular weight distributions (<1.25) were achieved for DP10, DP140, and DP150. Slightly higher polydispersity (1.32) was observed in polymerization target DP760, evident by the widening of the GPC trace and increased M n. Increases in polydispersity are often observed in the ATRP of high molecular weight polystyrene generally attributed to thermal polymerization over long reaction times.[28] 80 DP10 DP150 DP140_LD DP760 2 10 3 10 4 10 5 10 Mn Figure 4.2a. Size exclusion chromatography traces of polystyrene chains after detachment from core-shell samples, measured against polystyrene standards. From left : DP10 (black), DP140 (red), DP150 (blue), and DP760 (green). ATRP was applied to polymerize styrene with varying degree of polymerization yielding samples in the range of the proposed 20% vol. composition for sample DP140. Elemental analysis of the bromine content of the initiator-functionalized silicas gave a measured initiator density which was applied in the calculation of desired chain length. TGA of the PS@SiO2 samples provided the actual volume composition (when combined with the GPC data) and is given in Table 4.1. Table 4.1. SiO2-PS samples prepared by ARGET ATRP for transparent target material and studies. From the discussion above it follows that the effective medium prediction for null scattering conditions prediction (m(PS)/m(SiO2) = 0.19) was approximately satisfied by 81 sample DP = 140 (m(PS)/m(SiO2) = 0.22, grafting density ~ 0.09 chains/nm2). While sample DP =10 ( ~ 0.7) differed in density from the targeted material, it was still proximate to the predicted composition (DP =10; m(PS)/m(SiO2) =0.12). Sample DP = 150 differed (effectively) from DP140 only in density ( ~ 0.7 chains/nm2) and DP = 760 was provided an example of a material unlike the targeted material in volume composition and chain DP. The corresponding mass ratios m(PS)/m(SiO2) of the particle samples were calculated to be 0.12 (DP10), 0.22 (DP140), 2.5 (DP150) and 7.5 (DP760), respectively. 4.2.2 Transmission Electron Microscopy Transmission electron microscopy (TEM) of particles confirmed the dispersion and regularity of the samples and provided agreement with GPC and TGA results. Previous research has demonstrated that the interparticle distance is dependent of two parameters – the molecular weight as well as the grafting density of the surface-bound polymers. In particular the decrease of polymer graft density on particles has been shown to result in decreasing particle-to-particle distances as the conformation of a lower density graft is capable of an entropically-favored coiled state while higher density grafts are forced into stretch conformations.[121] Figure 4.2b-d depicts electron micrographs of the respective particle monolayers deposited on carbon film revealing the close-packed hexagonal arrangement of the particle samples with high polymer grafting density indicative of hard-sphere type repulsive particle interactions. 82 Analysis of the micrographs yields the estimated radius of the grafted polymer shell for particles: rDP10 1.25 nm, rDP140 2.5 nm rDP150 21.5 nm rDP760 28.5 nm. Prediction of PS@SiO2 sizes are summarized in Table 4.2. Sample Calc. Size (nm)* Size via TEM (nm) % Agreement DP10 21.8 22.5 96.7 DP140 23.2 25 92.6 DP150 51.5 63 81.7 DP760 115 77 67.0 Table 4.2. PS@SiO2 calculated and measured size agreements. *Calculated size determined assuming a stretched conformation of the attached chains (0.25 nm per monomer unit) and densities provided from TGA data. Calculation from GPC and TGA data show less than 8% error for samples DP10 and DP140, while DP150 shows a slightly larger discrepancy (<20%) which could rationalize a lower chain density and therefore, slightly more compact architecture than predicted with the fully stretched model. The large discrepancy in size correlation for DP760 is most likely due to some free polystyrene that may have formed thermally during the reaction (and indicated by the higher polydispersity observed in the GPC trace). 83 Figure 4.2. Panels b-e depict bright-field electron micrographs of the respective particle samples prepared in Table 4.1. Panel b: DP10 (grafting density σ = 0.71 chains/nm2). Panel c: DP140 (grafting density σ = 0.09 chains/nm2). Panel d: DP150 (grafting density σ= 0.5 chains/nm2). Panel e: DP760 (grafting density σ = 0.5 chains/nm2). Scale bar is 100 nm. The results confirm a stretched conformation of PS chains for DP10 and extended-coil conformation for DP150. For low grafting densities (DP140) repulsive entropic interactions are reduced and a more condensed particle arrangement is observed. These results are in agreement with previous studies on the dependence of hydrodynamic radius of PS-coated silica colloids on polymer molecular weight and grafting density.[81] With respect to the conclusions drawn from the experimental data these values provide an 84 appropriate estimate since deviations (e.g. arising from the finite disparity of particle sizes) will affect all samples similarly. 4.2.3 Dynamic Light Scattering After surface modification all particle samples were soluble in toluene. Dynamic light scattering experiments were performed in order to evaluate the dispersion state as well as the hydrodynamic radius of the particles in solution. It was found that only the scattering intensity for particle samples DP150 and DP760 was sufficient for data analysis. A fine particle distribution is assumed for the effective medium theory and therefore is critical for the success. For particle samples DP10 and DP140 the scattering intensity was found to be too low for quantitative measurements and is discussed in more detail below. Specifically, the problems associated with low-scattering samples are related to the long measurement times that increase the likelihood of dust contamination. Since counting times of about 30 minutes were found to be necessary to obtain reasonably good data statistics the removal of dust to appropriately low concentrations was found to be impractical. Figure 4.3 shows the measured autocorrelation functions as well as corresponding relaxation functions that were determined using CONTIN for DP10 and DP150 at 30 and 150 degree, respectively. For all measurements of sample DP150, a single peak was observed from which an average relaxation time could be determined (see Figure 4.3a). The diffusion coefficient calculated from the relaxation spectra (using equation 3.16) was found to be angle independent thus providing evidence for the diffusive origin of the relaxation process (necessary prerequisite for well dispersed particles in solution). 85 For the weaker scattering sample DP10, measurements resolved a single relaxation peak shifted toward either the earlier or later times depending on angle and peak intensity (Figure 4.3b and c, respectively). 0.03 0.035 100 100 0.030 80 80 60 60 0.020 C(t) Intensity C(t) 150 Degree 0.015 40 40 0.01 Intensity 0.025 0.02 30 Degree 0.010 20 0.00 0.1 1 10 100 1000 10000 100000 0 1000000 20 0.005 0.000 0.1 s a) 1 10 100 1000 10000 100000 0 1000000 s b) 0.010 100 1.0 100 80 0.8 80 0.008 150 Degree 0.004 0.6 60 DP10 Bare SiO2 DP150 0.4 40 0.002 0.2 20 0.0 0 20 0.000 0.1 1 10 100 1000 10000 100000 1000000 0 1E7 0.1 1 s c) 40 d) 10 100 1000 10000 100000 1000000 s Figure 4.3. Computer-extrapolated (via CONTIN) relaxation time spectra from sample angles of overlaid with the corresponding correlation functions given in Figure 4.7. a) DP150 at 150 degrees b) DP10 at 30 degrees c)DP10 at 150 degrees d) Correlation functions and resulting relaxation times (returned by CONTIN analysis) for bare silica, DP10, and DP150 at 30 degrees. 86 Intensity C(t) 60 Intensity C(t) 0.006 The apparent q-dependence of the diffusion coefficient of particle sample DP10 can be attributed as a consequence of the failing of the algorithm to resolve the two coexisting peaks (particle diffusion and dust sedimentation). Correlation functions for bare silica and DP10 were identical at 30 degrees, yet, the resulting relaxation time spectra (returned by CONTIN analysis) differed greatly (Figure 4.3d) further elucidating the limitations of the algorithm. The diffusion coefficient determined from the relaxation time spectra exhibited similar accuracy problems for the DP10 sample. Due to this error, the samples appear to grow in size from the 16.62 nm measurement at 30 degrees to ~80-300 nm over the full angle range (Figure 4.4). The diffusion coefficient and radius of gyration for DP150 could be averaged over all angles for a size return of 56.21 nm, similar to the predicted values given in Table 4.2. We attribute the deviations of the DLS results of DP10 from the TEM results to the contribution of dust to the autocorrelation function. Figure 4.3b clearly reveals a second slow relaxation process corresponding to ~ 0.1 seconds. Since the motion of dust particles is not random but directed (sedimentation) the exponential decay is steeper than single-exponential. In this case CONTIN fails to provide an adequate description of the autocorrelation function. 87 -11 4.0x10 DP10 DP150 Linear Fit of DP10 Linear Fit of DP150 -11 3.5x10 -11 3.0x10 -11 2 D (m /s) 2.5x10 -11 2.0x10 -11 1.5x10 -11 1.0x10 -12 5.0x10 0.0 0.0 6 5.0x10 7 1.0x10 7 1.5x10 7 2.0x10 q (m) 7 2.5x10 7 3.0x10 7 3.5x10 -1 Figure 4.4. Calculated D vs. q for all angles, and average D shown with lines of similar color. DP10 display contrary results to TEM in relation to size. Particle diameters derived from this data were 56.21 nm for DP150 and 127.67 nm for DP10. For samples with significant dust impurities, a modified data analysis procedure was applied as described in the following: First the appropriate range of the field autocorrelation function g1(q, t) was separated from the raw data file. Subsequently the relaxation process was analyzed using the Kohlrausch-Williams-Watts (stretched exponential) approach (see equation 3.23). 88 0.04 0.04 0.03 g1() g1() = 131 s = 0.99 = 64.7 s = 0.97 0.02 0.02 0.01 DP760 DP150 0.00 0.1 1 10 100 1000 10000 0.00 0.1 1 10 100 1000 10000 -6 /10 s -6 /10 s Figure 4.5. Field autocorrelation function g1(q, t) at q = 2.75 107 m-1 of particle samples DP150 (left) and DP760 (right) with the fits to stretched exponential function (Kohlrausch-Williams-Watts). Stretching parameter is = 0.97 and 0.99 for DP150(a) and DP760(b), respectively, indicating single-dispersed particles of uniform size in solution. The hydrodynamic radius follows from Stokes–Einstein relation as rH, DP150 = 19 nm and rH, DP760 = 35 nm, respectively. For particle samples DP10 and DP140 the scattering intensity was too small to facilitate resolution of the correlation functions without dust interference (See Figure 4.6). Using this approach narrow size dispersity for the silica particle samples could be verified (via a stretching parameter ~ 1) for all signal-producing samples. The results are given in Figure 4.5. Extracted values for τ were 64.7 μs for DP150 and 131 μs for DP760. The hydrodynamic radius follows from Stokes –Einstein relation (equation 3.18) as Rh, DP150 = 19 nm and Rh, DP760 = 35 nm. Discrepancies between these measurements and the results presented in Table 4.2 are due to high variability of τ when curve fitting over logarithmic scales and proved this technique not as accurate for the single distribution samples as the CONTIN algorithm results. 89 -3 DP10 DP760 DP140 -2 C() -1 0 1 2 3 1000 10000 100000 Figure 4.6. Sample correlation functions for various samples. The break in the curve observed in DP140 is attributed to sudden interference from dust. Neither the CONTIN algorithm (Figure 4.3) or the stretched-exponential fit (Figure 4.5) was capable of deriving consistent and reliable sizes for DP140 or DP10 due the discontinuity (displayed in Figure 4.6) or bimodality of the correlation functions (induced by the presence of dust particles in the solution). Because of the very low signal-to-noise ratio in the measurement of these samples, correlation times were too long such that sufficient dust removal was found to be impractical. Therefore TEM, TGA, and GPC data was considered sufficient for size determination of particle samples DP10 and DP140. 90 4.3 CHARACTERIZATION OF OPTICAL PROPERTIES 4.3.1 Refractive Index Increment The variation of refractive index with concentration is commonly called the refractive index increment (dn/dc) and is a measure for the polarizability of the particles embedded in a solvent medium. The (dn/dc) value is necessary for the quantitative analysis of static light scatting data (see equation 3.6) but also provides a measurable that allows to verify the null-scattering condition ((dn/dc) = 0) that is predicted by effective medium theory. The refractive index increment was measured at wavelengths (633 nm or 532 nm) for 3 suspensions in toluene using an laser inferometer technique developed at the Max-Planck Institute for Polymer Research.[122, 123] Sample DP760 and DP150 registered a (dn/dc) of 9.61 10-8 m3/g and 3.8 10-8 m3/g while DP10 registered a negative (dn/dc) of -9.8 10-9 m3/g (Figure 4.7 and 4.8, respectively). Figure 4.7. Refractive Index Increment measurement for sample DP10. 91 Figure 4.8. Refractive Index Increment measurement for sample DP760. DP140 was not available to be measured available, however the data acquired was used to extrapolate a line (shown in Figure 4.9) indicating the refractive-index matching ((dn/dc) = 0) is expected for a composition m(PS)/m(SiO2) ~ 0.2, thus confirming the effective medium prediction. 92 Figure 4.9. The refractive index increment for particle samples DP10, DP150, and DP760 confirming that index-matching (i.e. (dn/dc) = 0) is expected for particle compositions m(PS)/m(SiO2) ≈ 0.2, close to the theoretical value. 4.4.1 Static Light Scattering Static light scattering experiments were performed in order to infer the implications of particle architecture on the scattering cross-section. Raw scattering intensity at all angles for all samples is given in Figures 4.10-4.14 for all samples. Figure 4.15 accentuates the dependence on the Maxwell-Garnett prediction rather than molecular weight. The two particle samples with similar chain molecular weights, but different chain densities (DP140 and DP150) display marked differences in scattering intensities consistent with their difference in composition (0.22 for DP140, 2.2 for DP150). Note that blocking a larger fraction of the incoming beam intensity was necessary (filter was 10% as opposed to 50 %) when comparing these two samples on the same graph. 93 1.2 [mg/mL] 0.8 [mg/mL] 0.3 [mg/mL] 0.8 [mg/mL] 0.5 [mg/mL] 0.3 [mg/mL] 0.17[mg/mL] 1.0 [mg/mL] 0.8 [mg/mL] 0.3 [mg/mL] Toluene 6 2.5x10 6 2.0x10 6 I(q ) 1.5x10 6 1.0x10 5 5.0x10 0.0 0.0 6 5.0x10 7 1.0x10 7 1.5x10 7 2.0x10 7 2.5x10 7 3.0x10 7 3.5x10 q = 4n/ Sin(/2) Figure 4.10. Scattering intensity I(q) vs. q of PS-coated Silica DP10(red), 150 (blue), & 760 (black, except toluene) for all measured concentrations. Note that equal mass concentration of all particle samples implies an even stronger scattering contribution per particle for DP760 since its number concentration is only about one third of DP150. 5 1.2x10 1.0 [mg/mL] 0.8 [mg/mL] 0.3 [mg/mL] 5 1.0x10 4 I(q) 8.0x10 4 6.0x10 4 4.0x10 4 2.0x10 0.0 6 5.0x10 7 1.0x10 7 1.5x10 7 2.0x10 7 2.5x10 7 3.0x10 7 3.5x10 q = 4n/ Sin(/2) Figure 4.11. Intensity (q) vs. q of PS-coated Silica DP10 at various concentrations. 94 5 0.8 [mg/mL] 0.5 [mg/mL] 0.3 [mg/mL] 0.17 [mg/mL] 3.5x10 5 3.0x10 5 I(q) 2.5x10 5 2.0x10 5 1.5x10 5 1.0x10 4 5.0x10 0.0 6 5.0x10 7 1.0x10 7 1.5x10 7 2.0x10 7 2.5x10 7 3.0x10 7 3.5x10 q = 4n/ Sin(/2) Figure 4.12. Intensity (q) vs. q of PS-coated Silica DP150 at various concentrations. 1.2 [mg/mL] 0.8 [mg/mL] 0.3 [mg/mL] 6 2.6x10 6 2.4x10 6 2.2x10 6 2.0x10 6 1.8x10 6 I(q) 1.6x10 6 1.4x10 6 1.2x10 6 1.0x10 5 8.0x10 5 6.0x10 5 4.0x10 5 2.0x10 0.0 6 5.0x10 7 1.0x10 7 1.5x10 7 2.0x10 7 2.5x10 7 3.0x10 7 3.5x10 q = 4n/ Sin(/2) Figure 4.13. Intensity (q) vs. q of PS-coated Silica DP760 at various concentrations. 95 5 1x10 Toluene 0.5 [mg/mL] DP=140 0.3 [mg/mL] DP=140 5 1x10 5 1x10 4 9x10 4 8x10 4 I(q) 7x10 4 6x10 4 5x10 4 4x10 4 3x10 4 2x10 4 1x10 6 5.0x10 7 1.0x10 7 1.5x10 7 2.0x10 7 2.5x10 7 3.0x10 7 3.5x10 q = 4n/ Sin(/2) Figure 4.14. Intensity (q) vs. q of PS-coated Silica DP140 at various concentrations. Measurement taken at a 50% filter setting. Toluene 0.5 [mg/mL] DP=140 0.3 [mg/mL] DP=140 0.017 [mg/mL] DP=150 5 1x10 5 1x10 5 1x10 4 9x10 4 8x10 4 I(q) 7x10 4 6x10 4 5x10 4 4x10 4 3x10 4 2x10 4 1x10 6 5.0x10 7 1.0x10 7 1.5x10 7 2.0x10 7 2.5x10 7 3.0x10 7 3.5x10 q = 4n/ Sin(/2) Figure 4.15. Intensity (q) vs. q of PS-coated Silica DP140 and DP150. Measurement taken at a 10% filter setting. 96 sample is calculated[11] assuming uniform The molecular weight of each PS@SiO2 particle diameter d = 20 nm with chain molecular weights and grafting densities as presented in Table 4.1. Therefore, directly comparable dilute solutions with equal number density of particles (i.e. constant c/M, with c denoting the mass concentration and M the molecular weight of the core-shell particle) can be presented in the following discussion. Scattering intensities for comparable sample densities is given in Figure 4.16. In agreement with the larger deviation from the predicted null scattering condition of sample DP10, a higher scattering intensity is observed. DP760 DP150 DP10 DP140; 0.5 [mg/mL] DP140; 0.3 [mg/mL] 6 2.5x10 6 2.0x10 6 I(q) 1.5x10 6 1.0x10 5 5.0x10 0.0 0.0 6 5.0x10 7 1.0x10 7 1.5x10 7 2.0x10 7 2.5x10 7 3.0x10 7 3.5x10 q = 4n/ Sin(/2) Figure 4.16. Absolute values for Intensity (q) vs. q of PS-coated Silica DP10, 140, 150, & 760 for comparable volumes at filter setting of 10% versus toluene standard. Equivalent volumes were 10.0 (DP10), 0.5(DP150), and 0.3 (DP140) mg/mL, respectively. The curve of 0.5 mg/mL for DP140 is shown (overlapping) to accentuate minimal scatter in this sample for higher concentrations. Figure 4.17 depicts the angular dependence of the absolute scattered intensities given in terms of the Rayleigh ratio R(q) of samples DP10, DP140 and DP150. Whereas the 97 scattered intensity of sample DP150 (and similarly DP760, see Figure 4.13) exhibits pronounced q-dependence the scattering curves of DP10 and DP140 are found to be approximately angle-independent with the scattering intensity of DP140 approximately equal to the solvent scattering. Figure 4.17. Total scattered intensity R(q) for particle samples DP10 (diamonds), DP140 (circles) and DP150 (squares) revealing the reduced angular dependence of the scattering intensity for particle samples DP10 and DP140 indicating a decrease in optical phase shift. In order to test the null-scattering hypothesis and to quantitatively compare the scattering strength of the respective particle samples, measurements of the absolute scattering intensity of dilute solutions of particles with equal number density were performed at small scattering angles (here the form factor P(q)~1 does not significantly contribute to scattering intensity as discussed in Chapter III). In general, the angular dependence of the scattered light for a dilute solution of particles with small phase shift (i.e. 2d|(neff/nm) – 1|/ << 1) is given by the Rayleigh-Gans-Debye approximation as I(q) = I(0)P(q)[20]. 98 I(0) is the forward scattered intensity that provides a measure for the overall scattering strength of the particles and can be determined by extrapolation of I(q) to q = 0.[25] Since established form factor relations are only limited applicable to core-shell particles close to the index-matching condition, I(0) will be approximated by experimental values at small scattering angles. Figure 4.18 depicts the scattered intensity at q* = 9.16 106 m-1 (corresponding to a scattering angle of 30 degree) for all particle samples revealing a decrease in the scattering strength for sample DP140 by four orders of magnitude as compared to DP760 and a decrease by 300% as compared to DP10. Figure 4.18. Scattering characteristics of PS@SiO2 particle systems at equal particle number density c/M. Plot of the total scattering intensity R(q) at q = 9.16 106 m-1 as function of the particle composition m(PS)/m(SiO2) for all particle samples. The reduction of forward scattering of sample DP140 confirms the approximate indexmatching condition. Arrow indicates theoretical null-scattering composition m(PS)/m(SiO2) ≈ 0.19. Note that the mass composition of sample DP140 m(PS)/m(SiO2) = 0.22 is close to the theoretical index-matching condition m(PS)/m(SiO2) ≈ 0.19. 99 This result is supported by measurements of the refractive index increment (dn/dc) of the respective particles in solution that confirm index-matching conditions (i.e. (dn/dc) = 0) for a composition close to m(PS)/m(SiO2) = 0.2. To further illustrate the dependence on refractive index matching on the reduction of light scattering, the samples were dispersed in carbon disulfide (n = 1.63). The chi parameter for polystyrene in carbon disulfide varies in many studies greatly with the molecular weight, polydispersity, and temperature of the solution.[124] Therefore, polystyrene of high molecular weight and low polydispersity (411,000 g/mol; Mw/Mn= 1.06) was first confirmed to completely dissolve in carbon disulfide (0.5 M) at room temperature to predict the solubility behavior of the functionalized nanoparticles. Figure 4.19 displays the visual phenomenon of transparency for larger samples (DP150) relative to smaller ones (DP10) of the same particle densities due to the refractive index condition being close to satisfied for DP150 in the higher refractive index liquid. Note that the reduced scattering intensity of larger particles (DP150 as apposed to DP10) is a direct consequence of the particle architecture. Figure 4.19. Digital photograph of equivalent volume density of samples used in this study dispersed in carbon disulfide in front of a black background. From left: DP10, DP150, and DP760. 100 In conclusion, the presented results demonstrate that the scattering cross-section of nanoparticle inclusions within an embedding medium can be dramatically reduced by appropriate surface modification such as to match the effective refractive index of the resulting core-shell particle to the refractive index of the embedding medium (quasitransparency condition) and that classical effective medium theory provides a viable means to predict null-scattering conditions. While synthetic methodologies to achieve appropriate architectures are a challenge, the further development of polymerization techniques such as ATRP, nitroxide mediated polymerization (NMP), and reversible addition fragmentation transfer (RAFT) that facilitate the control of both, grafting density and molecular weight of the surface-bound polymer holds the promise to realize the potential of quasi-transparent filler additives for a wide array of filler and polymer compositions. 4.4 FURTHER ANALYSIS AND DISCUSSION Few studies have successfully resulted in such well-characterized hybrid particles as these, especially those formed from a controlled polymerization method. Exhaustive analysis of the dynamic and static light scattering data found good agreement with the TEM, TGA, and GPC predictions for sample DP150. In the following section, this sample is explored as an accurate core-shell model sample in terms of angular dependence and agreement with form factor model equations given in Chapter III. This section presents a more detailed discussion of the effect of particle architecture on the 101 angular dependence of the scattered light as well as the interaction between the particles in solution. A fundamental problem in the interpretation of the static light scattering data is that they not amendable to approximations that are typically used to determine the particle radius of gyration and the second virial coefficient (a measure for the interaction between the particles in solution) via the classical Zimm analysis. Thus, in a first step, the angular dependence will be compared to existing analytical form factor expressions to identify the appropriate data extrapolation. Second, the respective second virial coefficient will be determined for dilute particle solutions. The purpose of this quantitative comparison of the measured angular dependent scattering intensity with the theoretical models is to evaluate the applicability of existing models to describe the scattering properties of polymer-coated nanoparticles as well as to validate the assumptions made in the effective medium approach. 4.4.1 Characterization of Angular Dependence As detailed in Chapter III (Section 3.1.1.2) form factor P(q) expressions were derived to describe the internal configuration of the scattering material.[111] The equation for a sphere was given in Equation 3.8, and can be expanded to describe a core-shell particle as an ‘effective sphere’ with the core and shell combined to give a single effective radius, Reff. In comparison, the core-shell form factor expression (given in Equation 3.10) treats the core and shell separately in terms of physical properties and individual radii. Evaluation of the form factor expression was done in MATLAB. The effective sphere model simply calls for the effective refractive index. For DP150, the TGA data was utilized in conjunction with the Maxwell-Garnett formula to calculate an effective 102 refractive index of 1.569. A program has been developed to evaluate the form factor expressions and to determine the best fit by minimizing the root mean squared error of the residuals. For the core-shell model, the same procedure was utilized in determining the best fit (a routine error minimization algorithm) as above, however the input required was either a core or shell radius (not an effective refractive index). Because the core and shell refractive indexes and core size (via TEM of the bare silica) were known, these numbers were held constant allowing the program to produce the radius of the shell deemed from the best fit. 5 5 x 10 5 5 I(q) /a.u. I(q) /a.u. 5.5 4.5 4 4.5 4 3.5 0 0.5 1 1.5 2 2.5 3 3.5 /m 4 1 1.5 2 2.5 3 3.5 4 7 x 10 4 x 10 1 x 10 0.5 res res 0.5 /m x 10 4 2 0 -0.5 0 -2 0 7 4 6 x 10 -1 0 0.5 1 1.5 2 /m 2.5 3 3.5 4 7 x 10 0 0.5 1 1.5 2 2.5 3 /m 3.5 4 7 x 10 Figure 4.20. Top: Form factor model fits to the raw intensity (I(q))data for the DP150 sample (concentration = 0.97 mg/mL). Effective sphere (left) and core-shell (right) best fits shown by the blue lines. (Note: Best fits determined via the sum of the RMS residual errors squared.) Bottom: Error for the above fit for each curve in terms of the residual. Sample best fits for the two form factor models to the raw intensity (I(q))data for the DP150 sample are shown in Figure 4.20. The effective sphere model was found to produce larger RMS errors (2.22 103) than the core shell (1.15 103) and displayed an obvious skew from the actual data. In addition to the smaller calculated error for the 103 core-shell model, the residual curve is random to ensure there is not a systematic error in the fit. Neither expression deviated much from the TEM size prediction of 31.5 nm with the effective sphere model calculation yielding a total radius of 27.2 nm and the coreshell giving a total radius of 26.5 nm. Due to the better fit of all the curves/concentrations for DP150, the core-shell model was determined to be more effective at the prediction of angular dependence of a hybrid particle. 5 5.5 x 10 I(q) /a.u. 5 4.5 4 3.5 0 0.5 1 1.5 2 2.5 3 3.5 /m 4 7 x 10 4 4 x 10 res 2 0 -2 0 0.5 1 1.5 2 /m 2.5 3 3.5 4 7 x 10 Figure 4.21. Top: Form factor model fits to the raw intensity (I(q))data for the DP150 sample (concentration = 0.97 mg/mL) for the effective sphere after rejecting the first four data points (left). To determine if a better fit was possible, points (up to 5) were removed from the data set and subjected to the effective sphere model fit. The best obtained fit is shown (Figure 4.21) but has a higher error (1.43X103) than the core shell model for the same data set. In this case, the effective sphere model calculated a total particle radius of 29.8 nm. Similar particle sizes were calculated for all DP150 data sets for both models (Figure 4.22). 104 However, the better fit of all the curves/concentrations for DP150, the core-shell model was determined to be more effective at the prediction of angular dependence of a hybrid particle. 5 4 x 10 10 x 10 9 1.4 I(q) /a.u. I(q) /a.u. 1.6 1.2 8 7 1 0 0.5 1 1.5 2 2.5 3 3.5 6 4 0.5 1 1.5 4000 2000 2000 0 2 2.5 3 3.5 /m 4000 4 7 x 10 0 -2000 -2000 -4000 0 7 x 10 res res /m -4000 0 0.5 1 1.5 2 /m 2.5 3 3.5 4 7 x 10 0 0.5 1 1.5 2 /m 2.5 3 3.5 4 7 x 10 Figure 4.22. Top: Core shell form factor model fits to the raw intensity (I(q))data for the DP150 sample for concentrations 0.3 mg/mL(left) and 0.17 mg/mL (right). Particle radii determined to be 29.1 and 30.5 nm, respectively. Bottom: Error for the above fit for each curve in terms of the residual. 4.4.2 Interaction of Particles in Solution Light scattering data is typically used to calculate molecular weight, radius of gyration and, second virial coefficient in macromolecules using a Zimm Plot (described in Chapter III). The validity of the Zimm plot depends largely on the validity of the underlying Guinier approximation: I(q) ~ exp[-1/3q2RG2] 1 + 1/3 q2RG2 for systems with q*RG<<1.[20] In our system, the Zimm method is not expected to be valid because the size of the particles are too large (qRG~1) for the Guinier approximation to hold. In Figure 4.23, Guinier approximation best fits deviate most strongly from the data as expected for this system, rejecting the possibility of using a standard Zimm method. 105 -4 -4 x 10 4.5 2.5 R(q)[1/cm] R(q)[1/cm] 3 2 1.5 0 0.5 1 1.5 2 2.5 3 3.5 /m 4 3.5 3 0 4 0.5 1 1.5 2 2.5 3 3.5 /m 7 x 10 4 7 x 10 -5 -5 10 x 10 x 10 15 x 10 10 res res 5 0 -5 5 0 0 0.5 1 1.5 2 /m 2.5 3 3.5 7 x 10 -5 0 0.5 1 1.5 2 /m 2.5 3 3.5 7 x 10 Figure 4.23. Best fit curve comparison for Guinier approximation (black) versus effective sphere (left, red) and core shell (right, red) form factors. Top: Core shell form factor model fits to calculated (R(q))data for the DP150 sample for concentrations 0.17 mg/mL (left) and 0.3 mg/mL (right) after rejecting first two points due to a poor background calibration at those angles). Bottom: Error for the above fit for each curve in terms of the residual. Guinier approximation error given in black. In order to determine interparticle interactions via light scattering, the second virial coefficient must be derived. For a well-dispersed system in the dilute regime, the proper form factor expression can be fit to the data (R(q), in cm-1) and extrapolated to zero angle at several concentrations. The resulting values for R(q)=0 can be graphed as Kc/R(q)=0 (K calculated using measured (dn/dc)) versus concentration to determine the slope, and therefore, the value for the second virial coefficient(A2). This process is synonymous with the Zimm plot for macromolecules, but substituting the correct form factor for the Guinier approximation.[110] The second virial coefficient determined for the effective sphere model was 2.4510-7 cm3 mol/g2. The core shell model resulting in a slightly higher A2 value of 2.5610-7 cm3 106 mol/g2. These numbers are very similar in comparison to the A2 resulting from the typical Zimm plot (2.3410-6 cm3 mo/g2). The positive value of A2 confirms that toluene presents a good solvent for DP150 and repulsive interactions dominate for this sample (A2>0). In summary, while the DP140 sample (and to a lesser degree, DP10) allowed for the validation of the effective medium approach to quasi-transparency, the DP150 sample was a prime candidate to determine the accuracy of the available form factor expressions. From the DP150 data it was determined that the core-shell model is slightly more accurate for angular dependence than the effective sphere approach. Both models were nearly equivalent in the determination of the second virial coefficient and molecular weight. 107 CHAPTER 5. CONCLUSIONS AND SUGGESTIONS FOR FUTURE STUDIES This study has been the first of its kind in both the successful development, and characterization of quasi-transparent materials. Applying the effective medium theory, particle additives formerly known to produce scatter and opacity were altered to low, quasi-transparent materials. Maxwell-Garnett theory was applied to predict nullscattering conditions. ARGET ATRP was capable of reducing the catalyst contamination and further increased the purity and precision control to the AGET approach at the sacrifice of accelerated reaction times. This method yielded composites nearly free of metal residue known to absorb and scatter light which made it the ideal choice for our study. A reduction of scattering as compared to the bare, inorganic silica particle was achieved for two composite materials that most closely satisfied the prediction (DP10 and DP140). GPC of detached polymer chains, TGA of the functionalized particles, and TEM micrographs were in good agreement with the findings from light scattering. The scattering strength of the particles was determined independently by measurement of the Rayleigh ratio at small angles and the differential refractive index increment. Both techniques confirmed the near suppression of scattering when the effective index of the core-shell particle is matched to the refractive index of the embedding medium. A MATLAB program was developed to quantitatively compare the predictive strength of various form factor models and confirmed that the assumption of discrete core-shell 108 geometry provides good agreement with the experimental data (within experimental error). 5.1 CONCLUSION The presented results demonstrate that the scattering cross-section of nanoparticle inclusions within an embedding medium can be dramatically reduced by appropriate surface modification such as to match the effective refractive index of the resulting coreshell particle to the refractive index of the embedding medium (quasi-transparency condition) and that classical effective medium theory provides a viable means to predict null-scattering conditions. This approach pertains to a wide variety of embedding media (such as polymers, polymer gels, or ceramic glasses); as long as the dispersion state of the particle inclusions is maintained. This will offer new opportunities for the design of multi-functional particle coatings in which the polymer-functionalization serves a dual purpose: First, to facilitate compatibilization with the embedding medium, and second, to suppress scattering contributions of the inorganic core by index-matching the core-shell particle with the embedding medium (e.g. those given in Table 5.1). While synthetic methodologies to achieve appropriate architectures are a challenge, the further development of polymerization techniques such as controlled radical polymerization that facilitate the control of both, grafting density and molecular weight of the surface-bound polymer holds the promise to realize the potential of quasi-transparent particle additives for a wide array of filler and polymer compositions. 109 5.2 FUTURE STUDIES In future materials, the method described herein will be utilized to develop solid-state composites containing quasi-transparent filler materials. Although this study concentrated on scattering in a toluene solution, application to embedded particles in solid matrices is of particular interest. The idea to tailor the refractive index of core-shell particle architectures in order to reduce particle-inclusion scattering has first been discussed in the context of glass-matrix composites. [125-127] Maurer first compared scattering of liquids with glasses (containing particle inhomogeneities) which confirmed the Rayleigh prediction of reduced scatter for particles smaller than the wavelength of light.[128] In 1969, Beall and Duke described the observance of transparency of aluminosilicate glasses containing growing particle crystallites could be extended to slightly larger particles if they closely matched the refractive index of the medium.[129] This was verified experimentally by several groups who studied the properties of transparent materials including: 14.7-17 nm cadmium and lead fluoride particles in SiO2/Al2O3 glasses[130] and barium chloride nanoparticles in fluorozirconate glasses[131] containing 20~29 mol % of the inclusions. The concentration limit (S(q) ≈ 1) at small q for the Rayleigh scattering approximation for such materials has been discussed in detail in recent publications.[132] This work confirms that quasi-transparent filler inclusions can be mapped to organic embedding media. Of particular interest for future applications will be demonstration of the approach’s viability for solid polymer embedding media. Polymer matrix materials are particularly interesting since polymer-grafting techniques 110 already are routinely being applied to facilitate the compatibility of filler particle inclusions. Table 5.1 summarizes a set of inorganic core, graft- and matrix-polymer combinations that correspond to the null scattering condition. The respective polymer pairs are chosen because of their respective negative Flory–Huggins interaction parameter as well as suitability of their refractive indices to facilitate matching of the effective refractive indices.[133] Table 5.1. Composition and architecture of selected polymer-coated particle systems for compatibilization and index-matching with the respective matrix polymer (calculated using Equation 1.4 and assuming an inorganic particle diameter of d = 20 nm). n denotes the refractive index. Polymers listed are abbreviated as such: polymethyl methacrylate (PMMA), polystyrene (PS), acrylonitrile (A), polyvinyl alcohol (PVA), polyacetic acid (PAA), and polypropylene oxide (PPO). Upcoming studies will undoubtedly probe the limitations of the application of the effective medium theory in various systems. Materials where the addition of filler 111 particles increases the affordability or other properties will demand a greater understanding of the size limitations for the inorganic core and relative size restraints for polymer chain length. Ternary systems applying the quasi-transparent colloids to a target matrix are inevitable. 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DP =10 (GPC Mn= 1000 g/mol): Dshell (from .5 distance TEM): 5 nm Rshell= 2.5 nm 120 Vol. Silica/PS Sphere= 4/3 (Rsphere + Rshell)3 = 4/3 (12.5)3 = 8.18 X 10 3 nm 3 Vol. Silica/PS Sphere = 8.18 X 10 -18 cm 3 wPS-SiO2 = Mn (for silica + PS)= 4.78 X 106 g/mol + (1,000 g/mol * 892.5 chains/SiO2) = wPS-SiO2 = 5.67 X 10 6 g/mol = 9.42 X 10 -18 g MassCrossover = 1 PSSiO2 mass/ 1 PSSiO2 vol = 9.42 X 10 -18 g / 8.18 X 10 -18 cm 3 = MassCrossover = 1.15 X 10 0 g/ cm 3 Used 3 X 10 -4 g/ cm 3 – 1.5 X 10 -3 g/ cm 3 for SLS measurements. Far below (~115-3800 times less than), overlap conc. The theoretical size (from 0.5 * avg. TEM core distance) is 20nm + ~2.5-5nm of PS-SiO2 = ~22.530 nm. DP = 140 (GPC Mn= 14400 g/mol): Dshell (from .5 distance TEM): 5 nm Rshell= 2.5 nm wPS-SiO2 = Mn (for silica + PS)= 4.78 X 106 g/mol + (14,400 g/mol * 1055. 9 chains/SiO2) = wPS-SiO2 = 2.00 X 10 7 g/mol = 3.32 X 10 -17 g Vol. Silica/PS Sphere= 4/3 (Rsphere + Rshell)3 = 4/3 (31.5)3 = 1.31 X 10 5 nm 3 Vol. Silica/PS Sphere = 1.31 X 10 -16 cm 3 MassCrossover = 1 PSSiO2 mass/ 1 PSSiO2 vol = 3.32 X 10 -17 g / 1.31 X 10 -16 cm 3 = MassCrossover = 2.53 X 10 -1 g/ cm 3 Used 3 X 10 -4 g/ cm 3 - 1 X 10 -3 g/ cm 3 for SLS measurements. Far below (~270-900 times less than), overlap conc. The theoretical size (from 5nm * avg. TEM core distance) of PS-SiO2 = ~ 25 nm. 121 DP = 150 (GPC Mn= 15500 g/mol): Dshell (from .5 distance TEM): 43 nm Rshell= 21.5 nm wPS-SiO2 = Mn (for silica + PS)= 4.78 X 106 g/mol + (15,500 g/mol * 1055. 9 chains/SiO2) = wPS-SiO2 = 2.11 X 10 7 g/mol = 3.51 X 10 -17 g Vol. Silica/PS Sphere= 4/3 (Rsphere + Rshell)3 = 4/3 (31.5)3 = 1.31 X 10 5 nm 3 Vol. Silica/PS Sphere = 1.31 X 10 -16 cm 3 MassCrossover = 1 PSSiO2 mass/ 1 PSSiO2 vol = 3.51 X 10 -17 g / 1.31 X 10 -16 cm 3 = MassCrossover = 2.68 X 10 -1 g/ cm 3 Used 3 X 10 -4 g/ cm 3 - 1 X 10 -3 g/ cm 3 for SLS measurements. Far below (~270-900 times less than), overlap conc. The theoretical size (from 0.5 * avg. TEM core distance) is 20nm + ~43 nm of PS-SiO2 = ~63 nm. DP = 760 (GPC Mn= 76000 g/mol): Dshell (from .5 distance TEM): 57 nm Rshell= 28.5 nm Vol. Silica/PS Sphere= 4/3 (Rsphere + Rshell)3 = 4/3 (38.5)3 = 2.39 X 10 5 nm 3 Vol. Silica/PS Sphere = 2.39 X 10 -16 cm 3 wPS-SiO2 = Mn (for silica + PS)= 4.78 X 106 g/mol + (76,000 g/mol * 628.5 chains/SiO2) = wPS-SiO2 = 5.25 X 10 7 g/mol = 8.73 X 10 -17 g MassCrossover = 1 PSSiO2 mass/ 1 PSSiO2 vol = 8.73 X 10 -17 g / 2.39 X 10 -16 cm 3 = MassCrossover = 3.65 X 10 -1 g/ cm 3 122 Used 3 X 10 -5 g/ cm 3 - 2 X 10 -3 g/ cm 3 for SLS measurements. Far below (~200-1200 times less than), overlap conc. The theoretical size is 20nm + ~57nm of PS-SiO2 = ~77 nm. 123