The Sustainable Laboratory - How Lab Managers and Technicians Can Make an Environmental Difference Peter James and Lisa Hopkinson September 2009 Professor Peter James is Co-Director and Lisa Hopkinson is a Researcher for the Higher Education Environmental Performance Improvement (HEEPI) project. This is based at the University of Bradford, and mainly funded from the HEFCE Leadership, Governance and Management (LGM) initiative. It aims to improve the environmental performance of universities and colleges through identification and dissemination of best practice, events and network building activities, and development of sector capacity. See www.heepi.org.uk for more details, and contact information. The Sustainable Laboratory - How Lab Managers and Technicians can Make an Environmental Difference Table of Contents Acknowledgements ........................................................................................................................ 2 1. Introduction .................................................................................................................................. 3 2. Presentations ............................................................................................................................... 3 2.1 The Sustainable Laboratory – Professor Peter James .............................................. 3 2.2 Improving Laboratory Environmental Performance in the University of California – Allen Doyle ............................................................................................................. 5 2.3 Energy and Environmental Management at the Health Protection Agency’s Centre for Emergency Preparedness and Response - Steve Owens ........................... 7 2.4 Greening Laboratory IT - Lisa Hopkinson ..................................................................... 8 2.5 Reducing Laboratory Environmental Impacts at the University of Edinburgh – David Somervell........................................................................................................................... 9 3. Discussion .................................................................................................................................. 10 Acknowledgements The authors wish to thank Allen Doyle, Steve Owens and David Somervell and all the participants from the two HEEPI Sustainable Laboratory events in April/May 2009 for their contributions towards this paper. Thanks also to the Royal Society of Chemistry and University of Edinburgh for hosting the events. September 2009 www.goodcampus.org Page 2 of 11 The Sustainable Laboratory - How Lab Managers and Technicians can Make an Environmental Difference 1. Introduction This paper summarises the presentations and dialogue at, and subsequent discussion about, two events on making laboratory operation more sustainable.1 They were held at the Royal Society of Chemistry, London on 27th April 2009, and the University of Edinburgh on 1st May 2009. The events were jointly organised by Ecoversity, HEaTED and S-Lab. Ecoversity is a programme developed at the University of Bradford which embeds the principles and practice of sustainable development across the entire institution by getting people involved, taking the lead on issues, and encouraging and making it easier for people to adopt sustainable behaviours and lifestyles. HEaTED (Higher Education and Technicians Education and Development) is a centrally funded not-for-profit project which is supporting the professional development of specialist staff in universities, including laboratory managers and technicians.2 S-Lab (Safe, Successful and Sustainable Laboratories) is a programme of HEEPI (Higher Education Environmental Performance Improvement), a not-for-profit project which supports UK universities and colleges in becoming more sustainable through benchmarking, sharing best practice, and other actions.3 The events brought together academics, lab managers and technicians, representatives of national support bodies and others from a variety of disciplines, including biology, chemistry, engineering, and pharmacy. They also featured Allen Doyle who has developed the award-winning LabRATS (Research and Technical Staff) initiative within the University of California. 2. Presentations The London event was introduced by Sean McWhinnie, of the Royal Society of Chemistry. He stressed the Society’s commitment to taking environmental issues seriously, as evidenced by its support for the Green Chemistry Network, and regular articles in its publications. 2.1 The Sustainable Laboratory – Professor Peter James Peter James is Professor of Environmental Management at the University of Bradford, and Co-Director of the HEEPI (Higher Education Environmental Performance Improvement) project. HEEPI has funding council support for a Sustainable Laboratories initiative, which has three strands – laboratory design (working in partnership with the US Labs 21 initiative); laboratory operation; and laboratory users, especially students. The initiative is known as ‘S-Lab’ – based on its objectives of helping laboratories to be safe, successful and sustainable. It emphasises the synergies between these objectives rather than seeing 1 The contents of this paper are the responsibility of the authors, but they have benefited greatly from the advice and review of Allen Doyle. 2 See http://www.istonline.org.uk/HEATED/heated.htm for more details. 3 See www.goodcampus.org for details. September 2009 www.goodcampus.org Page 3 of 11 The Sustainable Laboratory - How Lab Managers and Technicians can Make an Environmental Difference them in competition, and tries to overcome the frequent problem of sustainability being compartmentalised from broader strategic thinking. Laboratories have the ‘normal’ environmental aspects of any building, such as the impacts arising from construction materials, generation of construction and end-of-life-waste, transport movements of materials and users, and environmental control (heating and cooling) for occupant comfort. They also have more distinctive impacts, including: Use of many non-renewable materials; Use of highly contagious and/or hazardous materials, leading to occupational health and safety issues, and community concern about possible health impacts relating to exhaust gases; Creation of contaminated wastes; Very high water consumption, and creation of potentially hazardous effluents; and Very high energy consumption (often five times or more greater per square metre than offices). Some of these impacts are ‘hard wired’ in the design stage, but many can be ameliorated through action by laboratory managers, technicians and users.4 Some key points were: Actions to reduce these impacts can often by synergistic with other laboratory objectives, such as health and safety and better working conditions. Growing pressures include utility costs, regulations, government targets and stakeholder demands. Specific lab drivers include new fume cupboard standards based on risk assessments, REACH legislation. Labs are very energy intensive – ventilation is a large part of this and can account for 30-40% of total energy consumption where there are many fume cupboards. Also health/safety, more equipment and extended occupancy means newer labs are often more energy intensive. Actions to reduce energy through design include design integration, right sizing and modular design. Actions to reduce energy/water in operation include auditing/metering, budgetary responsibility, low power/flow devices and powering down equipment and awareness campaigns. Actions to reduce waste include waste auditing, effective management and awareness campaigns. Universities are under growing pressure to do more in all these areas. In operations, new regulations such as the Carbon Reduction Commitment, stakeholder pressures - e.g. HEFCE is currently consulting on a sectoral target for carbon reduction – and other factors are requiring significant improvement. Comparison is also becoming more common, e.g. through People and Planet’s Green League Table or Display Energy Certificates on buildings. On curriculum, pressures are more diffuse but there is increasing employer interest in graduates who have a good grounding in the topic. 4 A parallel publication Designing Laboratories for Energy Efficiency and Good Environmental Performance discusses design issues. This is also available at www.heepi.org.uk September 2009 www.goodcampus.org Page 4 of 11 The Sustainable Laboratory - How Lab Managers and Technicians can Make an Environmental Difference 2.2 Improving Laboratory Environmental Performance in the University of California – Allen Doyle Allen is Sustainability Manager at the University of California, Davis (UCD) and has 25 years experience as a scientist in chemistry, oceanography and soil ecology. He cofounded the Laboratory Research And Technical Staff (LabRATS) initiative when running a laboratory at the University of California, Santa Barbara (UCSB), and has recently extended it to UCD. The UCSB scheme continues and is run on a part time basis by two researchers and an administrator, and has up to 6 undergraduate interns. It also draws on an existing network of 60-80 ‘change agents’ across many campus operations. LabRATS began at UCSB with a small foundation grant, and volunteer staffing. After a pilot year, modest funding for interns, campaigns and interactive websites was received from The Green Initiative Fund (GIF), which raises around £150,000 every year from a voluntary levy on student fees. The grants are awarded by a committee of students, staff and faculty, and there are TGIF programs on several campuses. A central tool of LabRATS at UCSB is a six step laboratory audit template. 5 This can be used directly by lab managers, but in most cases it has been utilised by interns, working in collaboration with research staff. The process identified considerable opportunities for energy and water savings - hundreds of thousands of litres per year in the latter case. It also created unexpected benefits, e.g. the assessment team sometimes found researchers wanting an analytical technique or piece of equipment that was routine or surplus in another lab and could connect them. A larger LabRATS programme has not been launched at UC Davis yet, and the intern model is too time-intensive to cover its 2,000+ labs. The next challenge is producing a simpler self-auditing tool, and motivating research groups to use it themselves. The programme will also include extensive web tools and a network of Conservation Coordinators that will overlap with the existing network of Safety Coordinators. The aim is that both networks will enhance both safety and conservation. Over several months the laboratories in each building will go through a self-assessment in synchronisation and arena-by-arena. This will utilise the momentum of communal participation and problem solving. In addition to individual assessments, campus-wide campaigns are important. As fume cupboards account for a large proportion of energy use in labs this has been a major focus. In the short term, the best way to reduce consumption is by closing sashes when not in use. Given that industry studies show scientists only stand in front of a fume cupboard 10% of the day, the LabRATS benchmark is that, as an average, the fume cupboard opening height should be only 10% of the maximum during the workday. However, a survey found that almost 50% of UCD fume cupboards were fully open at midnight. LabRATS at UCSB developed face-to-face training, educational materials and stickers which are placed at the side of sashes to remind people to close them when work is finished. A few test cupboards have also been fitted with automatic closing devices (which discussion suggested would cost £400-500 in the UK, if designed properly). 5 LabRATS outputs can be downloaded from http://sustainability.ucsb.edu/LARS/programs/ September 2009 www.goodcampus.org Page 5 of 11 The Sustainable Laboratory - How Lab Managers and Technicians can Make an Environmental Difference Other LabRATS activities have included: Encouraging appropriate use of equipment, e.g. not using incubators as refrigerators, as they have 4-5 times greater energy consumption; not using giant autoclaves to process a single rack of test tubes. Encouraging appropriate equipment distribution, e.g. placing heat-generating appliances such as freezers away from cooled spaces in areas such as corridors; storing solvents in cupboards to avoid the need for special ventilation (when safe to do so). Minimising use of energy-intensive distilled water by encouraging scientists to think about their purity requirements, and whether these can be met by deionization or reverse osmosis. Minimising water use by substituting vacuum pumps for aspirators; using timers for rinsing; avoiding single pass cooling; and checking whether autoclaves and other water-intensive equipment are leaking and then reporting it to repair staff. Minimising chemical use (and thereby reducing hazardous waste), e.g. by reducing the size of vials containing scintillation fluid; introducing a thermometer exchange scheme to replace mercury thermometers (which cost £40 or more to deal with if they break) with spirit ones, which can be acceptably accurate for similar applications. Encouraging recycling and reuse e.g. by reusing lab furniture when refurbishing; washing disposable plastic test tubes and cascading them to labs which don’t need high purity or sterility; setting up a free chemical website so that surplus chemicals can be advertised (with a picture of the container, and a description of condition, which assists take-up) and used by others; advertising surplus equipment on eBay (and purchasing second hand equipment from it); and extending the life of electronic and scientific equipment by advertising its availability within the university. Preparing a sustainable procurement guide for laboratory equipment and materials. Reducing lighting demand by reducing the number of fitments within luminaires and labelling switches (NB LabRATS promotes new lighting standards of 200-300 Lumens/m2 as adequate for many laboratory settings rather than the standard 1000). Encouraging take up of utility rebates when older freezers are replaced with more efficient ones. Allen also described a new method of storing DNA samples which has been successfully trialled in California universities. Rather than storage in the traditional ultra-cold freezers (80 ºC) this uses a synthetic sugar coating which allows storage at room temperature, reduces the risks associated with from power cuts, and makes shipment very inexpensive and low risk. September 2009 www.goodcampus.org Page 6 of 11 The Sustainable Laboratory - How Lab Managers and Technicians can Make an Environmental Difference 2.3 Energy and Environmental Management at the Health Protection Agency’s Centre for Emergency Preparedness and Response - Steve Owens Steve is Environmental Manager at the Health Protection Agency (HPA). This is one of the largest laboratory operators in the UK, with four central facilities plus a network of local and regional sites. The planned redevelopment of its Porton Down facility is also likely to be one of the largest new laboratory developments in Europe. Some key points from Steve’s presentation were: • • • • • • 6 7 In addition to the general environmental drivers which apply to all organisations, such as strengthening regulation, HPA is subject to the Government’s Sustainability of the Government Estate (SOGE) targets,6 which are very demanding, considering the ageing infrastructure of some of the estate. Clear management responsibility is central to effective environmental improvement – this is a central feature of the HPA’s Environment and Sustainability delivery plan. Managers must also take on board the legal responsibilities that are placed on them under environmental law, offer support to their staff that are involved in the delivery programme and recognise the environmental interfaces there are within their areas of responsibility. Some important energy-related issues within HPA encompass the total cost of ownership of new equipment; continuous monitoring of energy consumption; submetering; timer controls for heating/cooling; high frequency fluorescent lighting; switches for individual lighting circuits; lighting sensors (especially toilets and corridors); and checking equipment standby. Waste issues are of particular importance. Key issues here are ensuring that packaging, where possible, isn’t taken into Category 2 and Category 3 labs (as it would then be treated as potentially hazardous waste).Providing adequate space in laboratories for waste segregation wold help educate staff into the waste hierarchy and the need to manage their waste. Health Care Technical Memorandum 07-01 on safe management of health care waste provides best practice on colour coded waste segregation.7 Waste audits are also essential for duty of care and compliance. Training in sustainability should be made a compulsory module in the students’ curriculum, as is health and safety, prior to them being allowed to work or study in the laboratory. A laboratory carbon footprinting tool has been developed to help guide laboratory managers to understand the carbon impact that their laboratory operations have, and thus allow them to put measures in place to reduce this impact. See http://www.defra.gov.uk/sustainable/government/gov/estates/ for more information http://www.dh.gov.uk/en/Publicationsandstatistics/Publications/PublicationsPolicyAndGuidance/DH_063274 September 2009 www.goodcampus.org Page 7 of 11 The Sustainable Laboratory - How Lab Managers and Technicians can Make an Environmental Difference 2.4 Greening Laboratory IT - Lisa Hopkinson Lisa is Researcher on HEEPI’s SusteIT project, which recently reviewed green IT in further and higher education, and produced a number of case studies, technical reports and tools.8 Some key points from Lisa’s presentation were: 8 Laboratories are becoming more ICT-intensive – research computing is becoming more powerful, more research is being done ‘in silico’ (i.e. computer modelling), and the ICT infrastructure is growing (e.g. high bandwidth links between laboratories). Lab research is increasingly IT-intensive – large numbers of high spec PCs, many on 24/7 IT has environmental impacts through equipment (manufacture, use, disposal), and use. IT also has environmental benefits gained through videoconferencing (reducing travel, facilitating learning) and location independent working. Energy impacts for PCs/monitors are largely in the use phase of lifecycle, but waste/pollution impacts are largely in the manufacturing phase. IT in higher education has significant impacts, including a large carbon footprint. In individual institutions PCs are responsible for nearly half of total energy in use. (Servers, high performance computing and printers are also significant). Greening of IT is being driven by increasing electricity costs, regulations, corporate social responsibility and operational factors (e.g. lack of space). Whole life costing of IT devices is essential due to potentially high lifetime energy costs. Action to reduce impacts of desktops includes specifying low power PCs (making use of the new Energy Star 5 scheme), powerdown in use, extending use of old equipment and disposing responsibly. A SusteIT case study of a Sheffield University research group who installed low energy servers found that they saved £600/y in energy, and also reduced their space needs. Action to reduce impacts of printing includes low energy printers/copiers, powerdown of devices, and reducing paper usage (paper has very high levels of embodied energy). Action to reduce impacts of server rooms include a) purchasing more energyefficient devices, including low powered conventional servers, blade servers, and multi-core devices, b) changing programming configurations and approaches, through means such as server powerdown, server consolidation and virtualisation, and more efficient applications software and storage, and c) reducing cooling loads and power supply losses by widening humidity and temperature bands (in line with recent ASHRAE advice), better controls and more responsive cooling systems, reduced mixing of hot and cold air, ‘free cooling’ (using ambient air rather than chillers), using alternative cooling such as carbon dioxide or chilled water, and installing high conversion efficiency transformers and ‘uninterruptible power supply’ (UPS) units. In the longer term ‘zero carbon data centres’, combining high energy efficiency and renewable sources of energy supply were feasible. See www.susteit.org.uk for more information September 2009 www.goodcampus.org Page 8 of 11 The Sustainable Laboratory - How Lab Managers and Technicians can Make an Environmental Difference 2.5 Reducing Laboratory Environmental Impacts at the University of Edinburgh – David Somervell David Somervell, Sustainability Advisor at the University of Edinburgh, presented a comprehensive overview of how the University is reducing the impacts of laboratory operation, though its integrated approach to carbon and environmental management. He stressed the importance of action on climate change and why it is cheaper to invest now than delay action. He outlined what is needed at university level for effective delivery: interested and enthusiastic people; senior management support; resources; an integrated institutional approach and utilities infrastructure upgrade. An integrated institutional approach involves: energy/carbon management policy(ies); commitment to invest a minimum % of utility spend on energy efficiency; defining clear management responsibilities; linking into peer support networks such as the Environmental Association for Universities and Colleges (EAUC); a holistic institutional approach; and whole life costing. The latter helped to make the case for installing three Combined Heat and Power (CHP) energy centres at the university, which now generate £1 million savings per year. David then outlined 10 steps the university has found helpful to support laboratory work including: Replacing water aspirator pumps with central vacuum pumps. Applying whole life costing to procurement e.g. comparison of reverse osmosis instead of distilled water (see http://tiny.cc/edinb). Controlling the building energy management systems. Raising awareness of the energy costs and consumption amongst all users via a website, newsletters, posters/stickers, coasters, and room thermometers. www.eso.ed.ac.uk/energy Encouraging recycling – the university achieved a 56% recycling rate in 2008 Procuring commingled service for waste rather than segregate on site – the three streams are paper/cardboards, mixed recycling, and landfill (latter includes gloves, lab type waste and food). Cascading equipment and chemicals for reuse wherever possible, e.g. through an equipment exchange scheme for WEEE (see www.pps.ed.ac.uk/for/equipmentexchange). Auditing the WEEE disposal service for legal compliance. Providing training and guidance – Edinburgh has web based flow charts illustrating segregation practice for lab waste (see www.eso.ed.ac.uk/waste). All lab waste must be segregated and be labelled for disposal tracking. Barcode labels MUST be used and recorded on sacks of clinical waste. Providing guidance on legal responsibilities to avoid legal action due to improper lab waste management practices and disposal. September 2009 www.goodcampus.org Page 9 of 11 The Sustainable Laboratory - How Lab Managers and Technicians can Make an Environmental Difference 3. Discussion A number of points emerged in the discussion sessions at the events, including: Lack of financial incentives – There are two problems, both related to budgetary systems. One is the fact that most laboratories – and almost no individual research groups – are responsible for utility costs. Hence, many purchases of lab equipment and supplies only focus on acquisition costs as the purchasers will not be liable for ongoing utility costs. An extreme example of this is researchers purchasing low purity solvents and then purifying with in-house stills – far more costly overall than buying the right quality initially, but cheaper for them. Thorough whole life costing of purchases can at least raise awareness of the issues and stimulate some people to take voluntary action. Devolved budgeting can also help, but it is a blunt instrument which can sometimes be more trouble than it is worth. An alternative mechanism is a sharing of any utility savings between Estates and the laboratory but this does require accurate monitoring of use (see below). The second problem is instances when people want to purchase more energy efficient alternatives, but cannot justify an additional capital costs, even though this will be paid back within a short period. One solution is a ring fenced budget to finance the incremental costs – either internal, or as part of the Salix Finance scheme for the sector.9 Opposition from lab users – This is widespread, and occurs for many reasons, including the natural scepticism of scientists about new propositions, concerns about safety and effects on research (e.g. purity of materials, speed and efficiency), and a worry that making utility costs visible may eventually result in higher costs for the department. In some cases, these concerns can be reduced by information and discussion. Where this isn’t the case, the opposition generally has to be respected, and action focused on specific areas where it matters less. Lack of knowledge - The issue of how to raise awareness for people working in labs or students and the fact that much of the information is scattered. A representative from HEaTED – who are organising training for thousands of technicians, suggested they work with HEEPI, and noted that they conducted a 2009 survey on training and development. Value of student initiatives – These can be very important, not only as a resource but also to stimulate action amongst teaching staff and prepare students for a future world where sustainability is likely to be important. Several examples were noted. A delegate from Instituto Superior de Engenharia do Porto, Portugal described a waste management programme which started because of student awareness. There is now a programme to collect liquid waste from labs so that there is no waste to the drainage system. The waste is identified and characterised (in the Chemistry Dept) and treatments are developed to neutralise it.10 An analysis tool is being developed as part of the work for use in the student curriculum. It was also suggested that research students could keep an environmental impact diary of their research. 9 See http://www.salixfinance.co.uk/home.html for more information See M.G.F. Sales, C. Delerue-Matos, I.B. Martins, I. Serra, M.R. Silva and S. Morais. A waste management school approach towards sustainability. Resources, Conservation and Recycling, Vol 48, Issue 2. August 2006. Available at: http://www.labs21.org.uk/events_presentations.htm 10 September 2009 www.goodcampus.org Page 10 of 11 The Sustainable Laboratory - How Lab Managers and Technicians can Make an Environmental Difference Equipment exchange – surplus equipment can be a problem in two opposite ways. Sometimes, the costs or physical constraints of space mean that unused but serviceable equipment is discarded. (Another factor is that Principal Investigators have to bring in money, and some feel that it looks better if they are funded to purchase new equipment rather than recycling old.) In other cases, equipment may be hoarded to the point that it impedes effective use of space and safety. The LabRATS solution of equipment exchange is already practiced by the Medical Research Council, but is not yet widespread in universities (although the research Councils are considering a scheme). There were concerns about potential safety issues from exchange, e.g. compliance with electrical safety for instance. LabRATS avoids this by clearly indicating that equipment is sold as seen, and that buyers need to test it thoroughly. Metering and monitoring - Only a few of the participants worked in labs which had a detailed breakdown of energy use, and it was suggested that metering would be difficult in a university with several thousand labs all doing different things. However, one participant worked for a commercial company where all the labs had to have their own metering. Any energy savings made by that lab were divided into 3 – one third to the department who made the saving, one third to the company’s sustainability group and one third to the company. The British Antarctic Survey (part of NERC) are also installing half hourly meters on all their lab facilities. Six weeks after installation at one facility, 3 major water leaks were detected which paid for all the costs. New regulations such as the Carbon Reduction Commitment will also require more detailed metering. Even with incomplete information, it is often possible to identify areas of high energy usage and concentrate attention on them. Making displays of energy consumption visible can also raise user awareness. September 2009 www.goodcampus.org Page 11 of 11