Cost Effective Reliability Solutions
Ceramic and Metallic Entrained Epoxy Coatings
Representative Name:
Company History
• 1994: Created by Glassflake International, Rezorect was
invented as a product line of Epoxy based ceramic and
metallic entrained putties used as a Reliability Solution.
• 2007: Glassflake International merger with Corrocoat.
• 2011-2012: Corrocoat tested the properties of the Rezorect
products formulations so as to improve upon those
properties.
• 2013: Rezorect Manufacturer’s Representatives program
is born to provide direct service to customers all over the
North America.
The Reliability Dilemma
-
With Respect to Corrosion / Abrasion
“Get the maximum life
out of each asset!”...but:
• Don’t spend too much
money,
• Use your own people,
• By the way, Production
rates are increasing;
and…
• Don’t be wrong!
The Reliability Dilemma
-
With Respect to Corrosion / Abrasion
Vertical Pump Impeller – 8”
diameter
New Impeller: $3,000
Uncoated: +/- 1 year (Replace)
Rezorect: $1,000
Coated: +/- 2 Years (Repair)
Comparative ROI: 600%
What is Value?
Why do we so often
make the easy
decision to replace?
Value Offering
Inspection & Support
Supply
Engineering
Specification
Manufacture
Operating Environment
Evaluation System
• Operating Environment defines the Corrosion Rate;
Chemistry, Heat, Substrate, etc.
• The Properties of the barrier coating must resist the
operating environment; temp., chemical, abrasion
resistance, flexibility, etc.
• The Components of the coating system chosen define the
properties therein; resin, fillers, etc.
• Choose the best solution that has the components that resist
the operating environment…but still meets your value
hierarchy.
REPAIRS
DYNAMIC
PROTECTS
STRENGTH
MACHINEABLE
SOLUTION
Rezorect 122: Brushable Ceramic
Features - Benefits
• High gloss, smooth finish
reduces friction thereby
increasing pump efficiency
by as much as 10%.
• Can be applied on it’s own
or as a topcoat to Ceramic
Wearing Compound
• Easily mixed and applied
• 100% solids = 0 VOC’s
Fluid Efficiency = Energy Savings
Fluid Efficiency
Performance Parameter
Flow (L/S)
Head (m)
Pump Input (kW)
Best Efficiency
Original Specification
Performance prior to
refurbishment
Performance after
refurbishment with
Brushable Ceramic
1,041.67
1,030.36
1,030.36
66.10
63.40
63.40
810
800
740 98
83.34%
71.00%
86.43%
Performance Data on 24 inch split case pump, annual savings $42,000 / year.
Rezorect 125: Ceramic Wearing
Compound
Features - Benefits
• Trowel Applied, highly
abrasion resistant
• Specifically sized ceramic
particles and silicon carbide
• Used to line slurry / raw
feed WW pump volutes,
particle transfer chutes, mix
tanks, centrifuge housings
and ideal for rubber repair
Rezorect 134: Mighty Metal
Features - Benefits
• Specifically designed for
repairing metal parts
subjected to high shock
loads or extreme pressures
• Machinable
• Non-sag, non-shrink
properties allow > ¼” hold
up on vertical surfaces
• Ideal for repairing shafts
Rezorect 154: Steel Putty
Features - Benefits
• Designed to repair and
rebuild steel parts and
equipment
• Easy to use, minimizing
down time
• Machinable
• Cost effective
Rezorect 142: Quickset Steel Putty
Features - Benefits
• Sets up in 5 minutes
• Ideal for repairs that need to
be implemented quickly for
immediate return to
production
• Machinable
• Cost effective
Paper plant
Application vaccum pump coating
Wear and cavity
Rejected vacuum pump
After Abrasive Blasting
After Application
PRODUCT USEd FOR THIS APPLICATION:
REZORECT STEEL PUTTY, MIGHTY METAL AND
BRUSHABLE CERAMIC
Paper plant –
Water Pump
Application
Material used Cosmospoxy Steel Bond, Cosmospoxy
Brushable ceramic
Slurry Pipe
Wear
surface
After Application
Transformer Leakage Arresting
Oil leakage
Oil leakage
Repair with Rezorect 154 – Quick
Set Steel Putty
Leakage
arrested
Insulation repair & coating
Broken part of
insulator
After Repair
REPAIR
AREA
More Rezorect Products
•
•
•
•
Stainless Steel Putty
Aluminum Putty
Submarine Putty
High Temp, Chemical
Resistant Putty
• Concrete Patch / Iso
Polymer Concrete
• Epoxy Adhesives
Corrocoat Glassflake Reinforced Polymer Solutions
• Polyester Glassflake
Coatings – +30 Year Life
• Vinyl Ester Glassflake
Linings – Resistant to
1200+ Chemicals, pH 114
• Surface Tolerant Epoxy
Coatings
• Acid / Caustic Resistant
Concrete Coatings
Aluminum Chloride Baghouse
• AlCl was reacting with
dew and rainwater to form
Hydrochloric Acid, which
corroded the steel in 5
days.
• Corrocoat USA selected
Polyglass VE to coat the
externals and added
Polyglass VE Veilcoat to
provide a friction reducing
surface on the internals.
Coal Fired Power Plant – Demineralization
Sump Lining
• Internal lining and
concrete repair of 50’
x 15’ x 29’ deep
Neutralization Sump
• Lining required to be
resistant to 90%
H2SO4 and NaOH
Kaolin-Sand Slurry Grinder Tank and Blades
Acid / Caustic Secondary
Containment and Trench Lining
Any Questions?
CONTACT US
•
•
•
If you have any questions or
would like further information,
please contact us using the
details below.
Corrocoat / Rezorect
c/o Glassflake International, Inc.
6525 Greenland Road
Jacksonville, FL 32258
T. +1 (904) 268.4000
F. +1 (904) 268.3197
E. info@rezorect.com
MR Contact Information: