Choosing Property Models CHEN 4460 – Process Synthesis, Simulation and Optimization Dr. Mario Richard Eden Department of Chemical Engineering Auburn University Lab Lecture No. 4 – Selection of Property Models October 2, 2012 Contains Material Developed by Dr. Daniel R. Lewin, Technion, Israel Importance of Selection • Correct predictions of physical properties of the mixture as function of temperature and pressure. • Each method is suitable only for particular types of components and limited to certain operating conditions. • Choosing the wrong method may lead to incorrect simulation results. • Particularly important for reliable computations associated with separation operations (distillation, LL extraction, etc.). Principal Selection Steps Choosing method. the most suitable model/thermo Comparing the obtained predictions with data from the literature. Adding estimates for components not available in the chosen thermo package. Can they be neglected? Generation of lab data if necessary to check the thermo model. Sources of Information • Publications and professional literature that deal with the process in question or with the components that participate in the process. • Simulator reference manual (HELP). • DATABANKS • Rules of thumb. Types of Models EOS Models Activity Coefficient Models Limited ability to represent non-ideal liquids Can represent highly non-ideal liquids Consistent in critical region Inconsistent in critical region Can represent both vapor and liquid phases Can represent liquid phase only. Gas phase must still be described by an EOS model Parameters extrapolate well with temperature Binary parameters are highly dependent on temperature NO Do you have any POLAR components in your system? YES Use EOS Model YES Are the operating conditions near the CRITICAL region of the mixture? NO NO Do you have LIGHT gases or SUPERCRITICAL components in your system? Use Activity Coefficient Model YES Use Activity Coefficient Model with Henry’s law Recommendations • Eric Carlson, “Don’t gamble with physical properties for simulations,” Chem. Eng. Prog. October 1996, 35-46. • Prof J.D. (Bob) Seader, University of Utah • Aspentech Recommendations Eric Carlson Non-electrolyte Figure 1 Polar E? Electrolyte NRTL Or Pizer Electrolyte Real All Non-polar Peng-Robinson, Redlich-Kwong-Soave Lee-Kesler-Plocker R? Polarity R? Real or pseudocomponents P? Pressure E? Electrolytes See Figure 2 Pseudo & Real P? Vacuum Chao-Seader, Grayson-Streed or Braun K-10 Braun K-10 or ideal Eric Carlson Yes Figure 2 Yes LL? P < 10 bar ij? (See also Figure 3) P? NRTL, UNIQUAC and their variances No Yes No No Yes P > 10 bar P? Pressure ij? Interaction Parameters Available UNIFAC LLE LL? Polar Non-electrolytes LL? Liquid/Liquid WILSON, NRTL, UNIQUAC and their variances ij? No UNIFAC and its extensions Schwartentruber-Renon PR or SRK with WS PR or SRK with MHV2 PSRK PR or SRK with MHV2 Eric Carlson Figure 3 Hexamers Yes DP? Dimers Wilson NRTL UNIQUAC UNIFAC VAP? DP? VAP? No Wilson, NRTL, UNIQUAC, or UNIFAC with special EOS for Hexamers Wilson, NRTL, UNIQUAC, UNIFAC with Hayden O’Connell or Northnagel EOS Wilson, NRTL, UNIQUAC, or UNIFAC* with ideal Gas or RK EOS Vapor Phase Association Degrees of Polymerizatiom UNIFAC* and its Extensions Bob Seader Bob Seader Figure 4 Yes Yes Yes Yes No HC? No Hydrocarbons LG? Light gases See Figure 5 E? Electrolyte See Figure 6 PC? Organic Polar Compound PC? No Yes HC? PC? No LG? PSRK See Figure 5 Modified NRTL E? No Special: e.g., Sour Water (NH3, CO2, H2S, H2O) Aqueous amine solution with CO2 and H2S Bob Seader Critical Figure 5 Cryogenic Narrow or wide HC and/ or LG P? Non-Critical T? Non- Cryogenic BP? Very wide PR LKP PR, BWRS SRK, PR T? Boiling point range of compound Temperature region P? Pressure region BP? Bob Seader Figure 6 Yes Available PC with HC NRTL, UNIQUAC PPS? BIP? Not Available No Wilson UNIFAC BIP? Binary Interaction Parameters PPS? Possible Phase Splitting Aspentech Example: 1-Propanol/Water • Find the best thermodynamic package for 1Propanol , H2O mixture. • Eric Carlson, “Don’t gamble with physical properties for simulations,” Chem. Eng. Prog. October 1996, 35-46. • Prof J.D. (Bob) Seader, University of Utah Carlson: 1-Propanol/Water Non-electrolyte Figure 1 Polar Polarity R? Real or pseudocomponents P? Pressure E? Electrolytes E? See Figure 2 Carlson: 1-Propanol/Water Figure 2 Yes P < 10 bar ij? (See also Figure 3) P? LL? WILSON, NRTL, UNIQUAC and their variances No No Polar Non-electrolytes LL? Liquid/Liquid P? Pressure ij? Interaction Parameters Available LL? No UNIFAC and its extensions Seader: 1-Propanol/Water Figure 4 Yes HC? LG? Yes No PC? See Figure 6 HC? Hydrocarbons LG? Light gases E? Electrolyte PC? Organic Polar Compound Seader: 1-Propanol/Water Figure 6 Yes Available PC with HC NRTL, UNIQUAC PPS? BIP? Not Available UNIFAC BIP? Binary Interaction Parameters PPS? Possible Phase Splitting Solution: 1-Propanol/Water TXY diagram for 1-Propanol, H 2O 100 Perry NRTL PRSV UNIQUAC Van-Laar (Built-in Van-Laar(Perry) 98 96 T [oC] 94 92 90 88 86 84 82 0 0.1 0.2 0.3 0.4 0.5 0.6 1-Propanol mol. frac. 0.7 0.8 0.9 1