Mine Spoil Weathering and TDS Dynamics W. Lee Daniels, Zenah Orndorff and Carl Zipper Dept. of Crop and Soil Environ. Sciences Historically, for active surface mines, we have focused our premining analytics on (1) which materials need to be treated/isolated to prevent AMD and (2) which materials are optimal revegetation substrates However, we now need to consider (3) what TDS components will each release? Where’s TDS come from? • Acid-base reactions; sulfide oxidation and carbonate neutralization reactions. • Background carbonation reactions in non-sulfidic materials. • Hydrolysis of primary mineral grains. • Entrained Cl and SO4 in rocks (minor). • Other minor weathering reactions like K release from micas, etc. All these reduced gray spoils are just waiting to weather! Oxidized, pH 5.5 overburden over reduced pH 8.0 carbonate (2%) containing overburden at depth. Sample Collection • Mine spoils collected from SW Virginia and Eastern Kentucky (> 25 to date). • In many cases spoils are “paired” by site to compare weathered/oxidized materials vs. unweathered/reduced. • Composite samples (per shot) collected from drill cores from two sites in SW VA. Minimally weathered/reduced Well-weathered/oxidized Mixed materials diverse spoil types represented: sandstones siltstones mudstones different degrees of weathering Spoil characterization includes…. • pH and EC (saturated paste) • Peroxide Potential Acidity (PPA) and Acid-Base Accounting (ABA; Total S and CCE/Sobek-NP) • Mehlich I nutrients/metals and hot CaCl2 ext. B • Total Elemental Analysis – EPA 3050B (acid digestion) followed by ICPES. • Sequential Extraction – Modified Tessier (1979) (Soluble + Exchangeable ions; Carbonates; Amorph Fe-Mn; Cryst. Fe-Mn Oxides; residual). COLUMN LEACHING Capped with ~5 cm sand • samples air-dried and crushed to pass a 1.25-cm sieve • Inside diameter = 7.4 cm • Length/height = 45+ cm • Inside bottom of column: ~5 cm sand layer above Whatman #1 filter above 0.1 mm mesh (glued to endcap) • 1 cm PVC pipe nipple and Tygon tubing for drainage • Sample volume ~1200 cm3 • Each sample run in triplicate under saturated and/or unsaturated conditions (3 to 6 columns per sample) • Typically run for minimum of 20 weeks (40 cycles) Column Leaching Simulated acid rain (pH ~4.8) applied 2x/week (Mon/Th.) Each rainfall event = 100 ml (~2.5 cm – 1 inch) Samples (100 ml) collected after 24 hrs (Tue/Fri). Samples analyzed for: pH, EC, Ca, Fe, Mn, HCO3- , S, Cl, Se, etc…. Several other parameters (i.e. TDS by wt., trace metals) may be evaluated. 9 Mine Spoil OSM #2 by rep - Saturated vs. Unsaturated Leachate pH 8 7 Saturated rep 1 Saturated rep 2 Saturated rep 3 Unsaturated rep 1 Unsaturated rep 2 Unsaturated rep 3 6 5 4 0 9 ate pH 8 7 10 20 30 Coarse Refuse OSM #21 by rep - Saturated vs. Unsaturated 40 Spoil characterization (12 -26 diverse mine spoil samples) Spoil pH (2:1) 5.22 – 8.64 pH (paste) 6.28 – 7.85 EC (paste; uS/cm) 200 – 3,480 PPA (Tons/1000 CCE) 0.00 – 3.58 CCE (%) 1.30 – 6.00 S (%) 0.03 – 1.02 9 8 8 7 7 pH pH 9 6 6 saturated unsaturated saturated unsaturated 5 5 weathered sandstone unweathered sandstone 4 4 0 5 10 15 20 25 0 30 5 10 15 20 25 30 leach # leach # 9 8 8 7 7 pH pH 9 6 6 saturated unsaturated saturated unsaturated 5 5 unweathered mudstone weathered mudstone 4 4 0 5 10 15 leach # 20 25 30 0 5 10 15 leach # 20 25 30 TDS vs EC • TDS = Total Dissolved Solids is sum of Ca+K+SO4 etc. in solution. Expressed as mg/L. Laborious to analyze for! • Typically estimated by electrical conductance TDS vs EC - Minespoil Data (EC) in µS/cm. TDS ~ 0.7 EC. 5 Minespoil n = 319 of paired observations R2 = 0.981 TDS = 0 + 0.981 * EC • 500 µS/cm ~ 350 mg/L TDS (g L-1) 4 3 2 1 0 0 1 2 3 EC (dS m-1) 4 5 SANDSTONE: weathered vs unweathered 10 samples 2500 unsaturated unweathered weathered EC (uS/cm) 2000 1500 1000 500 0 0 5 10 15 leach # 20 25 30 unweathered weathered SANDSTONE 600 500 400 300 2500 200 EC (uS/cm) 2000 1500 100 5 1000 10 15 20 500 0 0 5 10 15 leach # 20 25 30 25 30 MUDSTONE: weathered vs unweathered 8 samples unsaturated unweathered weathered EC (uS/cm) 3000 2000 1000 0 0 5 10 15 leach # 20 25 30 unweathered weathered MUDSTONE 1200 1000 800 600 EC (uS/cm) 400 3000 200 2000 0 10 15 20 1000 0 0 5 10 15 leach # 20 25 30 25 30 SANDSTONE: saturated vs unsaturated 5 samples 5000 EC uS/cm (log scale) Filled symbols = saturated Unfilled symbol = unsaturated 1000 500 300 100 0 5 10 15 leach # 20 25 30 MUDSTONE: saturated vs unsaturated 4 samples 5000 EC uS/cm (log scale) Filled symbols = saturated Unfilled symbol = unsaturated 1000 500 300 100 0 5 10 15 leach # 20 25 30 increasing symbol diameter = increasing % sandstone 1200 100% SS 37% SS 66% SS 2% SS 26% SS 43% SS EC uS/cm 1000 800 600 2% ss (4) 37% ss (2) 26% ss (5) 43% ss (6) 66% ss (3) 100% ss (1) 400 200 0 10 20 30 leach # 6 shots from a drill core 40 water under saturated and unsaturated conditions. UNSATURATED SATURATED 303 157 mg L-1 251 -1 Elemental concentration (mg L ) 2591 2988 Mine Spoil unweath. OSM # 2 3000 mudstone 2000 1000 1000 0 5 10 15 20 25 30 35 40 45 50 280 mg L-1 403 3000 2000 0 499 Ca K Mg Na 0 0 5 10 15 20 25 30 35 40 45 50 Sulfate Bicarbonate 211 58 mg L-1 87 635 262 65 mg L-1 53 700 mixed Mine Spoil OSM #3 materials -1 Elemental concentration (mg L ) 700 437 600 600 500 500 400 400 300 300 200 200 100 100 0 0 5 10 15 20 25 30 35 40 45 50 0 0 5 10 15 20 25 30 35 40 45 50 unsaturated mg/L saturated 600 600 500 500 400 400 300 300 200 200 100 100 0 0 0 10 20 30 40 50 0 20 30 leach # leach # Weathered sandstone 10 Ca K Mg Na sulfate bicarbonate 40 50 leach #22 (week 13) 400 unsaturated Ca K Mg Na sulfate mg/L 300 200 100 0 weathered sandstone unweathered sandstone * note: bicarbonate not shown weathered mudstone unweathered mudstone Summary Findings Most samples eluted considerable levels of TDS over their initial leaching cycles with EC usually > 500 uS/cm; some were lower. For all materials, after first pore volumes (7 to 9 cycles) leach, TDS elution drops rapidly. Samples containing significant reactive sulfides were most likely to elute high TDS levels for the duration of the study, regardless of their leachate pH values. Summary Findings Overall, TDS mass was dominated by six elements/compounds: Ca, K, Mg, Na, SO4 and HCO3, . TDS was commonly dominated by… • sulfate under unsaturated conditions • sulfate and bicarbonate under saturated conditions. Summary Findings • Many spoils generate drainage with moderate to high pH and high TDS. • TDS evolution will be directly related to the source strata and extent of historic weathering and oxidation. “Brown is better!” • Similar to our historical approach to acidbase-accounting, we need to develop better predictive tools for TDS release. How can we do it? • Assume all pyritic-S will leach as sulfate over time. Use weak H2O2 to predict S reactivity? • Measure CCE and assume all will leach as Ca + bicarbonate over time. But how quickly? • Use saturated paste EC to predict “first flush peaks” and ABA parameters + other analytics via regression to estimate longer term release. • Predicting the peak of TDS and the shape of the long-term release slope will take some work! MUDSTONE: weathered vs unweathered 8 samples unsaturated unweathered weathered EC (uS/cm) 3000 2000 1000 0 0 5 10 15 leach # 20 25 30 Historical chart developed by Smith et al. from WV for ABA vs. depth prediction. We need to be able to do the same thing for TDS! Spoil Handling and Placement • Identify “hot TDS” materials and isolate them in similar fashion to acid forming strata. • Avoid durable rock fills where hard/gray unoxidized rocks (with even moderate TDS potential) are placed into direct percolation/leaching zones. • Don’t mix acid-forming and net alkaline materials in fills to intentionally meet ABA. This is a TDS engine. • Consider alternative fill designs where surface lifts are compacted to minimize infiltration. Regional TDS Prediction Study I. Obtain a representative regional sample set of mine spoils and associated weathered overburden from the central Appalachian region with varying potentials for TDS release. II. Fully analyze these spoil materials via a wide range of laboratory analytical procedures for their potential to release important TDS components upon leaching and weathering. III. Characterize the TDS elution behavior of selected mine spoil materials via column leaching analyses for TDS and component ions of interest. Regional TDS Prediction Study IV. Determine whether predictive relationships exist between the various lab procedures employed to estimate TDS release potential and the actual TDS flux behavior observed from the leaching columns. V. Investigate the effect of leaching scale (columns vs. tanks vs. fills) on the quantity and temporal nature of TDS release from selected mine spoils. VI. Relate laboratory TDS predictors to actual field data sets for coal mining operations dominated by the spoils tested in this study. Oxidized, pH 5.5 overburden over reduced carbonate (2%) containing overburden at depth. Acknowledgments Current support provided by industry cooperators and Powell River Project. Thanks to OSM for support of original 2007 to 2009 leaching study. Thanks to Red River Coal, Alpha Natural Resources, TECO and other industry cooperators for assistance in sample collection.