Release of Iron from Corroded Iron/Steel Pipes in Drinking Water

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Water Quality Management in

Distribution Systems

Alabama-Mississippi AWWA

Education Workshop

January 2013

Vernon L. Snoeyink

University of Illinois

University of Illinois at Urbana-Champaign

1

Distribution System Problems

• Excessive precipitation of calcium, magnesium, and aluminum

• Corrosion of iron, copper, and lead, and release of corrosion products

• Dissolution of cement mortar lining

• Manganese accumulation and release

• Excessive biological growth

Consider water quality, energy & materials

University of Illinois at Urbana-Champaign

2

Design and Operating Factors

Causing Water Quality Degradation

• Disease outbreaks often caused by faulty distribution systems, e.g. cross connections

• Excessive residence times: distribution system and premises

• Negative pressure transients: Pressure waves owing to rapid valve closure, etc

Ref:

Drinking Water Distribution Systems: Assessing and

Reducing Risks ” , The National Academies Press,

Washington, DC 2006.

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3

Calcium Carbonate Precipitation Decreases

Pipe Diameter and Increases Energy Use

Control:

Langelier Index, LI, useful

Calcium carbonate precipitation potential, CCPP, best

Calculate CCPP with

RTW/Tetra model from

AWWA

Requires Ca, alkalinity, pH and temperature as inputs

Acceptable CCPP: a few mg/L

(also good for cement mortar)

4

University of Illinois at Urbana-Champaign

Al Post-Precipitation Increases Required

Energy and Decreases Quality

• Alum is added to destabilize particles

• Basic reaction:

Al

2

(SO

4

)

3

+ 6HCO

3

-

2Al(OH)

3

+ 6CO

2

+ 3SO

4

2-

Very important: Halton, Ont

If not at equilibrium before distribution, or if the pH decreases during distribution, precipitation of Al(OH)

3 can occur

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5

Al Post-Precipitation Increases

Energy Loss

• Increase in roughness increases the energy,

S, required to deliver a quantity Q.

• Hazen-Williams Equation

Q = CA(0.55)D 0.63

S 0.54

Where Q = flow rate, A = pipe x-sectional area, D = pipe diameter, and S = energy slope and C = Hazen-Williams

Coefficient

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6

Al Post-Precipitation Increases Energy

Loss and Affects Water Quality

• For Halton, a C factor decrease from 135 to 85 yields a Q reduction of 37% for a fixed energy input (ie headloss)

• Deposits in pipes give bacteria a place to grow. As deposits increase, expect more problems with microbial growth

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7

Al Post-Precipitation and Dirty Water

Complaints: Lake Erie Supply

Al Al + Fe

Fe

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8

Control pH to Prevent Al Post-Precipitation

4 pH

6

- 5.00

- 6.00

- 7.00

- 8.00

0.00

0

- 1.00

- 2.00

- 3.00

- 4.00

2

A l

+ 3

A l(O H )

4

-

A l(O H )

3

A l(O H )

+ 2

8 10

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9

Post-Filter Al Depends on Temperature

Chicago Example

250

225

200

175

150

125

100

JWPP Outlet (Post-Phosphate)

JWPP Filtered Water (Pre-Phosphate)

Raw Water Temperature

25

20

15

10

75

50

25

5

0

01/20/01 03/06/01 04/20/01 06/04/01 07/19/01

Date

09/02/01 10/17/01 12/01/01

0

01/15/02

University of Illinois at Urbana-Champaign

10

Control of Residual Aluminum

• Control pH, but remember the impact on total dissolved solids

• Alternative coagulant, e.g. FeCl

3

Remove deposit

• Dissolve by using water undersaturated with

Al(OH)

3

• Pigging

University of Illinois at Urbana-Champaign

11

Aluminum Silicate Case History

San Luis Obispo, CA

• Al from coagulation and silica in the source water precipitate in the distribution system

Al + silicate

Al silicate solid

• Precipitation kinetics are too slow to go to completion in the water treatment plant

• C factor: 80-90 range (Probably lower)

University of Illinois at Urbana-Champaign

12

San Luis Obispo, CA, 2000

Aluminum Silicate scale

30” line

8” line

Solution: Change to ferric coagulant and pig lines

13

University of Illinois at Urbana-Champaign

Post-Precipitation of Magnesium Silicate

Austin, TX

Mg 2+ + silicate

Mg silicate solid

• Add lime to remove calcium

• Finished water:

– SiO

2

= 7-8 mg/L, Mg = 75 mg/L as CaCO

3. pH 9.7-10

– Magnesium hydroxy silicate, lizardite or chrysotile. (

Ref:

Price et al., Proc WQTC,Amer. Wat. Wks. Assoc., Denver, CO, 1997)

Cold

Hot

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14

Control of Magnesium Silicate

Deposit Formation

Use chemical equilibrium model

1. Reduce Mg, but not easy to change the process

2. Reduce Si, but difficult to do

3. Reduce and control pH: Best choice

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15

Iron in Distribution Systems

Corrosion, Tubercles and Iron

Release

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16

Available cross-section for flow – MWRA (Boston) Unlined

Cast Iron Pipes

Boston # 2 Boston # 4 Boston # 6

Boston # 1 Boston # 3 Boston # 5

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17

Mississippi Unlined Cast Iron

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18

A “Good” Tubercle has a Non-Porous Outer Layer

From

Sontheimer,

Ref. 1.

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19

A “Poor” Scale has a Porous Outer Layer

After

Sontheimer,

Ref. 1

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20

Scale Structure: Champaign IL Tubercle

Shell-like Layer

Porous Interior

• Corrosion scales are porous deposits usually with a shell-like layer

• Permeability of shell-like layer is important

• Reservoir of Fe(II) ions exists in the scale interior

• Composition

• Shell-like layer: Magnetite

(Fe

3

O

4

) and goethite ( a

-FeOOH)

• Porous Interior: Fe(II) and some

Fe(III) compounds

21

University of Illinois at Urbana-Champaign

Formation of a Tubercle

At A: Fe

Fe 2+ + 2 e

At C: ½O

2

+ 2 H + + 2 e

H

2

O

At A: Fe 2+ +

5/2

H

2

O + ¼ O

2

Fe(OH)

3(s)

+ 2 H +

N. B.: Must balance charge at A and C

Fe(III) ppt

Cathode

Anode Cathode

Continued Fe (II) flux at A, Oxidized iron crust develops

University of Illinois at Urbana-Champaign

22

Electron/Charge Flow in a Tubercle

DO Present

Fe 2+ + 2 H

2

O

Fe(OH)

2(s)

+ 2 H +

4 e + O

2

+ 4 H +

2 H

2

O

Tubercle growth from mass increase e X e e

Fe 2+

Shell-like layer

X -

X -

Fe

University of Illinois at Urbana-Champaign

23

Iron Release – Effect of DO (NIWC Pipes)

1.0

0.8

0.6

0.4

0.2

0.0

0

DO in mg/L

Fe (Total) in mg/L

7

6

5

4

3

2

1

20

0

40 60 80 100 120

Stagnation Time (hrs)

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24

Iron Release from Corrosion Scales

Flowing Water with oxidants

Stagnant Water with oxidants

“Anoxic layer”

Fe 2+

Prolonged

Stagnation

Fe 2+

Oxidant supply restored

DO

DO

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25

Physical

Abrasion or Erosion

“Red Water” formation

Iron Release from

Corrosion Scales

Particle

Chemical

As Fe 2+

Nucleation Oxidation

Red Water

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26

Case History: MWRA

pH and alkalinity are very important

– MWRA (Boston) Case History

– Low alkalinity (2x10 -4 ; 10 mg/L as CaCO

3

) resulted in highly variable pH 7-10

– Result: colored water (yellow) and high lead values

– Pipe loop results:

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27

University of Illinois at Urbana-Champaign

MWRA Rack 1

28

Important Considerations

Some procedures to harden and decrease permeability of soft scales:

– Constant pH (pH and alkalinity control)

– Minimize stagnation

– CCPP control

– Orthophosphates

– Polyphosphates can be used to mask color

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29

Biofilms

• Biofilms: microorganisms that grow in slimy layers attached to the pipe wall

• Example: Champaign-Urbana, IL

– Ammonia ~1-1.5 mg/L, add chlorine to produce

~3 mg/L of NH

2

Cl as Cl

2

; free ammonia in distribution system

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30

University of Illinois at Urbana-Champaign

31

Causes of Biofilms in

Distribution Systems

Ammonia and biodegradable organic matter promote the growth of biofilms. For example, the reactions

NH

4

+ + 2O

2

NO

3

+ 2H + + H

2

O and

Organics + O

2

CO

2

+ H

2

O + … provide the energy for the bacteria to grow.

University of Illinois at Urbana-Champaign

32

Effect and Control of Biofilms

Effects

• Increase energy required

• Deplete DO and produce odors (e.g. H

2

S)

• Produce NO

2

and deplete chlorine residual

• Growth of opportunistic pathogens

Control

• Minimize NH3 and biodegradable organics

• Provide good in-plant biological treatment

University of Illinois at Urbana-Champaign

33

Final Thoughts

1.

Water quality changes depend on water quality and the type of pipe material.

2.

Control water quality to reduce energy required to distribute water, control biofilms and minimize metal ion release

3.

Strategy to solve distribution quality problems

– Compare influent and effluent quality

Monitor energy loss

– Characterize scales

Bench tests or pipe loop studies may be required

University of Illinois at Urbana-Champaign

34

Iron References

1. Sontheimer, H., Chapt in Internal Corrosion of Water

Distribution Systems , AWWARF, Denver, CO, 1985.

2. Lytle, D. et al. Effect of Ortho- and Polyphosphates on

Iron Particles. J AWWA , 94 (10), 87, ‘02.

3. Lytle, D. et al. The Effect of pH and DIC on the

Properties of Iron Colloidal Suspensions. AQUA , 52,

165-180, 2003.

4. Sarin, S. et al….Iron Release from … Cast-Iron Pipe. J

AWWA, 95 (11),85, 2003.

5. Sarin, S., et al. Iron Release …: Effect of Dissolved

Oxygen. Water Research,38 (5), 1259-1269, March 2004.

6. Sarin, P. et al… Model for .. Iron Release and Colored

Water Formation . J Environ Engin,130 (4), 364, 2004.

University of Illinois at Urbana-Champaign

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