Sacrificial Agent for Reducing Adsorption of Anionic Surfactants By: Hadi ShamsiJazeyi, George J. Hirasaki, Rafael Verduzco Rice University Chemical and Bio-molecular Engineering Department 17th Annual Meeting of Rice University Consortium for Process in Porous Media April 29, 2013 Problem Definition Materials and Methods Results and Discussions Experimental Evidence for the effect of anhydrite on adsorption of anionic surfactants? Does polyacrylate reduce adsorption of different anionic surfactants on different rocks and minerals? Why Sodium Polyacrylate? Any role for Mw of polyacrylate? What is the adsorption of polyacrylate in comparison with anionic surfactant? Effect of salinity and divalent ions on application of polyacrylate as sacrificial agent. How does application of polyacrylate affect the total material cost? How dynamic and static adsorption tests compares? Conclusions Anhydrite reacts with Sodium Carbonate! Can Polyacrylate be used? Adsorption of anionic surfactant on a positively-charged surface of rock/mineral First-layer adsorption is governed by electrostatics Second-Layer adsorption can happen at high concentrations 2 Anhydrite reacts with Sodium Carbonate! Can Polyacrylate be used? Adsorption of anionic surfactant can be decreased by turning the surface charge negative when an alkali is used to raise the pH above pHpzc 2 Anhydrite reacts with Sodium Carbonate! Can Polyacrylate be used? 2 Anhydrite reacts with Sodium Carbonate! Can Polyacrylate be used? 2 Introduction and Problem Definition Materials and Methods Results and Discussions Experimental Evidence for the effect of anhydrite on adsorption of anionic surfactants? Does polyacrylate reduce adsorption of different anionic surfactants on different rocks and minerals? Why Sodium Polyacrylate? Any role for Mw of polyacrylate? What is the adsorption of polyacrylate in comparison with anionic surfactant? Effect of salinity and divalent ions on application of polyacrylate as sacrificial agent. How does application of polyacrylate affect the total material cost? How dynamic and static adsorption tests compares? Conclusions List of surfactants Trade or descriptive name Chemical structure Activity (%) Supplier Neodol-67 (N) bC16-17(CH3-CH-CH2-O)7-SO4Na 22.88 STEPAN IOS15-18 (I) R-CH(OH)-CH2-CH(SO3)-R (~75%) R-CH=CH-CH(SO3-)-R (~25%) where R+R’ = C12-15 21.29 STEPAN NI-Blend A Blend of Neodol-67-7PO-Sulfate and IOS15-18 (N:I)=4:1 -- -- Petro-step S13B i-C13-(PO)7 –SO4Na 85.50 TIORCO 3 List of polyacrylates Trade or descriptive name FLOSPERSE 1000 FLOSPERSE 3000 Chemical structure Activity (%) Supplier Sodium Polyacrylate (Mw=2200 Da) 44 SNF 44 SNF Sodium Polyacrylate (Mw=4500 Da) FLOSPERSE 15000 Sodium Polyacrylate (Mw=150 KDa) FLOPAM AN 995 BPM Sodium Polyacrylate (Mw~3 MDa) ACUMER 1100 Sodium Polyacrylate (Mw=4500 Da) 47-49 DOW Chem. Poly(acrylic sodium salt) Sodium Polyacrylate (Mw= 5100 Da) 100 SigmaAldrich 30 100 SNF SNF 4 Measurement of Adsorption Plateau region of adsorption isotherms should be measured. Both initial and equilibrium concentrations are measured. Equilibrium concentration should be far enough from initial concentration, so that the noise in measurement can be neglected. Concentration of anionic surfactant is measured using potentiometric titration. Concentration of sodium polyacrylate is measured using a colorimetric method. 5 Introduction and Problem Definition Materials and Methods Results and Discussions Experimental Evidence for the effect of anhydrite on adsorption of anionic surfactants? Does polyacrylate reduce adsorption of different anionic surfactants on different rocks and minerals? Why Sodium Polyacrylate? Any role for Mw of polyacrylate? What is the adsorption of polyacrylate in comparison with anionic surfactant? Effect of salinity and divalent ions on application of polyacrylate as sacrificial agent. How does application of polyacrylate affect the total material cost? How dynamic and static adsorption tests compares? Conclusions Anhydrite Can Affect Sodium Carbonate and Increase Adsorption of Anionic Surfactant SAR = (# of moles of sodium carbonate) / (# of moles of anhydrite) 10 9 8 Pure Calcite + 5 % Anhydrite No Sacrificial Agent (SAR=0) Adsorption (mg/g) 7 6 SAR=0.6 5 SAR=0.7 0.9 0.8 4 Variable SAR (24 h Eq. time) 1.3 Variable SAR (72 h Eq. time) 1.2 3 2.5 2 2.6 1% Sodium Carbonate + Pure Calcite (SAR=∞) 1 Adsorption of NI-Blend, Initial Concentration of NI-Blend = 0.5 % 0 0.0 0.1 0.2 0.3 0.4 0.5 3.5 % NaCl Salinity, Room Temperature, 24 h Equilibrium Time Equilibrium Concentration (wt%) 6 Introduction and Problem Definition Materials and Methods Results and Discussions Experimental Evidence for the effect of anhydrite on adsorption of anionic surfactants? Does polyacrylate reduce adsorption of different anionic surfactants on different rocks and minerals? Why Sodium Polyacrylate? Any role for Mw of polyacrylate? What is the adsorption of polyacrylate in comparison with anionic surfactant? Effect of salinity and divalent ions on application of polyacrylate as sacrificial agent. How does application of polyacrylate affect the total material cost? How dynamic and static adsorption tests compares? Conclusions Characterization of the Rocks/Minerals Adsorbent (Powdered Rock/Mineral) purified calcite industrial calcite Multi-point BET Surface Area* (m2/g) 1.318 1.608 T-Method External Surface Area (m2/g) 1.222 1.297 T-Method Average Anhydrite Micro-Porous Pore Percentage Pore Volume Diameter (%) (cc/g) (nm) 5.008E-5 1.617E-5 1.820 1.780 Other Notes 0.07 (99.5 wt% CaCO3) Alfa Aesar [Lot # C270009] 0.11 97.00 wt% CaCO3 (38.80 wt% Ca) Franklin Industrial Minerals Carlpool dolomite 0.7846 0.7426 1.726E-5 4.181 1.76 (20.00 wt% Ca) (10.00 wt% Mg) Earthsafe Organics Carlpool Products Indiana limestone 0.9851 0.9850 1.421E-7 4.363 0.82 Kocurek Industries purified kaolinite 20.8655 19.5626 5.832E-4 4.969 0.03 Sigma-Aldrich [Lot # 048K0046] powdered Berea sandstone 2.6750 2.6730 3.341E-4 1.149 NA Kocurek Industries 7 Adsorption (mg/g) Polyacrylate vs. Sodium Carbonate for Reducing Adsorption of NI-Blend on Different Rocks/Minerals 7 After Addition of 1 wt % Na2CO3 6 After Addition of 2500 ppm of Sodium Polyacrylate (4500 Da) Room Temperature, 24 h Equilibrium time Initial Concentration of NI-Blend = 0.5 wt% Rotary Mixer (4-5 rpm) up to 18 8 W/O Sacrificial Agent 5 4 3 2 Almost Zero Adsorption after addition of 2500 ppm Na-Polyacrylate 1 0 Carlpool Dolomite Franklin Industrial Calcite Kaolinite Indiana LimeStone Powderized Berea Sandstone 8 Reducing Adsorption of Two Different Surfactants using Polyacrylate on Carlpool Dolomite 2.5 2.5 Without Sacrificial Agent 2 Adsorption (mg/g) NI-Blend 2 Adsorption (mg/g) S13B 1.5 1.5 After adding 2500 ppm Sodium Polyacrylate (Mw=4500 Da) 1 0.5 0 1 NI-Blend S13B 0.5 0 0 500 1000 1500 2000 2500 Initial Concentration of Sodium Polyacrylate (Mw=4500 Da) (ppm) 3000 9 Introduction and Problem Definition Materials and Methods Results and Discussions Experimental Evidence for the effect of anhydrite on adsorption of anionic surfactants? Does polyacrylate reduce adsorption of different anionic surfactants on different rocks and minerals? Why Sodium Polyacrylate? Any role for Mw of polyacrylate? What is the adsorption of polyacrylate in comparison with anionic surfactant? Effect of salinity and divalent ions on application of polyacrylate as sacrificial agent. How does application of polyacrylate affect the total material cost? How dynamic and static adsorption tests compares? Conclusions Adsorption of NI-Blend (mg/g) Reducing Adsorption of NI-Blend on Carlpool Dolomite: Polyacrylate vs. Different Chemicals 2.0 Monomer Sacrificial Agents Polymeric Sacrificial Agents 1.6 1.2 Sodium polyacrylates with different Mw from different vendors 0.8 0.4 0.0 10 Sodium Polyacrylate vs. Other Sacrificial Agents in the Literature Adsorption of NI-Blend on Carlpool dolomite (mg/g) 2.0 Poly(EthyleneGlycol) Methyl Ether (Mw=5000 Da) 1.8 Sodium Metaborate 1.6 sodium carbonate 1.4 Sodium Polyacrylate (Mw=4500 Da) 1.2 1.0 0.8 0.6 0.4 0.2 0.0 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 Concentration of added Sacrificial Agent (wt %) 11 Introduction and Problem Definition Materials and Methods Results and Discussions Experimental Evidence for the effect of anhydrite on adsorption of anionic surfactants? Does polyacrylate reduce adsorption of different anionic surfactants on different rocks and minerals? Why Sodium Polyacrylate? What is role for Mw of polyacrylate? What is the adsorption of polyacrylate in comparison with anionic surfactant? Effect of salinity and divalent ions on application of polyacrylate as sacrificial agent. How does application of polyacrylate affect the total material cost? How dynamic and static adsorption tests compares? Conclusions Effect of Molecular Weight of Polyacrylate on adsorption of anionic surfactant 1.8 Sodium Propionate (Repeating Unit of Sodium Polyacrylate) Adsorption of NI-Blend (mg/g) 1.6 1.4 SNF FLOSPERSE 1000 (Sodium Polyacrylate Mw=2200 Da) 1.2 1.0 SNF FLOSPERSE 3000 (Sodium Polyacrylate Mw=4500 Da) 0.8 SNF FLOSPERSE 15000 (Sodium Polyacrylate Mw=150,000 Da) 0.6 0.4 SNF FLOPAM AN 995 BPM (Sodium Polyacrylate Mw=2.5-3.5 M Da) 0.2 0.0 0 500 1000 1500 2000 2500 Initial Concentration of Sacrificial Agents Added (ppm) 12 Introduction and Problem Definition Materials and Methods Results and Discussions Experimental Evidence for the effect of anhydrite on adsorption of anionic surfactants? Does polyacrylate reduce adsorption of different anionic surfactants on different rocks and minerals? Why Sodium Polyacrylate? What is role for Mw of polyacrylate? What is the adsorption of polyacrylate in comparison with anionic surfactant? Effect of salinity and divalent ions on application of polyacrylate as sacrificial agent. How does application of polyacrylate affect the total material cost? How dynamic and static adsorption tests compares? Conclusions Adsorption of Polyacrylate (Mw=4500Da) on Carlpool Dolomite 2.0 1.8 Initial Concentration of Polymer = 0.5 %wt Initial Concentration of Surfactant Varies All solution @ 3.5 % NaCl, Room Temperature Dolomite (from Carlpool) 20% Ca, 10% Mg NI-Blend Adsorption Adsorption (mg/g) 1.6 1.4 Compare Adsorption of NI-Blend and that of Sodium Polyacrylate (Mw=4500Da) on the same Adsorbent (Carlpool Dolomite) 1.2 1.0 0.8 Polyacrylate Adsorption 0.6 0.4 0.2 0.0 No Surfactant 0.3 wt% NI-Blend Added 0.5 wt% NI-Blend Added Adsorption of NIBlend 13 Introduction and Problem Definition Materials and Methods Results and Discussions Experimental Evidence for the effect of anhydrite on adsorption of anionic surfactants? Does polyacrylate reduce adsorption of different anionic surfactants on different rocks and minerals? Why Sodium Polyacrylate? What is role for Mw of polyacrylate? What is the adsorption of polyacrylate in comparison with anionic surfactant? Effect of salinity and divalent ions on application of polyacrylate as sacrificial agent. How does application of polyacrylate affect the total material cost? How dynamic and static adsorption tests compares? Conclusions Effect of salinity NI-Blend Adsorption Carlpool Dolomite 2.5 2.0 Adsorption of NI-Blend on Carlpool Dolomite (mg/g) Adsorption of NI-Blend on Powdered Berea Sandstone (mg/g) NI-Blend Adsorption Powdered Berea Sandstone No sacrificial agent added 2 After addition of 2500 ppm sodium polyacrylate (Mw=4500 Da) 1.5 1 0.5 1.8 1.6 1.4 1.2 No sacrificial agent added 1.0 0.8 After addition of 2500 ppm sodium polyacrylate (Mw=4500 Da) 0.6 0.4 0.2 0 0.0 0 1 2 3 NaCl Salinity (wt %) 4 0 1 2 3 NaCl Salinity (wt %) 4 14 Effect of divalent ions NI-Blend Adsorption Kaolinite 5.0 On Pure Kaolinite W/O Sacrificial Agent 20 15 10 5 4.0 On Pure Calcite W/O Sacrificial Agent 3.5 3.0 On Pure Calcite W/ 2500 ppm Sodium Polyacrylate (4500 Da) 2.5 2.0 1.5 1.0 Initial Solution Becomes Hazy On Pure Kaolonite W/ 2500 ppm Sodium Polyacrylate (4500 Da) NI-Blend Adsorption (mg/g) 25 4.5 Initial Solution becomes Hazy NI-Blend Adsorption (mg/g) 30 NI-Blend Adsorption Pure Calcite 0.5 0.0 0 0 1000 2000 3000 Concentration of added CaCl2 (ppm) 0 1000 2000 3000 Concentration of Added CaCl2 (ppm) 15 Effect of divalent ions 4 On Powdered Berea Sandstone W/ 2500 ppm Sodium Polyacrylate (4500 Da) 3 2 1 0 0 1000 2000 3000 Concentration of Added CaCl2 (ppm) 3.0 On Carlpool Dolomite W/O Sacrificial Agent 2.5 On Carlpool Dolomite W/ 2500 ppm Sodium Polyacrylate (4500 Da) 2.0 1.5 1.0 0.5 Initial Solution Becomes Hazy On Powdered Berea Sandstone W/O Sacrificial Agent NI-Blend Adsorption (mg/g) 5 NI-Blend Adsorption on Carlpool Dolomite Initial Solution Becomes Hazy NI-Blend Adsorption (mg/g) NI-Blend Adsorption on Powdered Berea Sandstone 0.0 0 1000 2000 3000 Concentration of Added CaCl2 (ppm) 16 Introduction and Problem Definition Materials and Methods Results and Discussions Experimental Evidence for the effect of anhydrite on adsorption of anionic surfactants? Does polyacrylate reduce adsorption of different anionic surfactants on different rocks and minerals? Why Sodium Polyacrylate? What is role for Mw of polyacrylate? What is the adsorption of polyacrylate in comparison with anionic surfactant? Effect of salinity and divalent ions on application of polyacrylate as sacrificial agent. How does application of polyacrylate affect the total material cost? How dynamic and static adsorption tests compares? Conclusions Economical Study: Effect of Reservoir/Injection (Alfa Dimensionless Number) * * * * * * * * * * 17 Economical Study: Effect of Cost of Polyacrylate to Cost of Surfactant Cost Dimensionless Number ** ** * * * * * * 18 Introduction and Problem Definition Materials and Methods Results and Discussions Experimental Evidence for the effect of anhydrite on adsorption of anionic surfactants? Does polyacrylate reduce adsorption of different anionic surfactants on different rocks and minerals? Why Sodium Polyacrylate? What is role for Mw of polyacrylate? What is the adsorption of polyacrylate in comparison with anionic surfactant? Effect of salinity and divalent ions on application of polyacrylate as sacrificial agent. How does application of polyacrylate affect the total material cost? How dynamic and static adsorption tests compares? Conclusions Dynamic Adsorption of 0.5 wt% NI-blend on Carlpool Dolomite with no sacrificial agent 19 Dynamic Adsorption of 0.5 wt% NI-blend On Carlpool Dolomite with 1000 (ppm) sodium polyacrylate 20 Comparison of Static and Dynamic Adsorptions NI-Blend Adsorption (mg/g) PAR = (# of repeating units in polyacrylate) / (# of moles of anhydrite) 1.8 1.6 1.4 1.2 1 0.8 0.6 0.4 0.2 0 dynamic test Pure Calcite + 5% Anhydrite without Sacrificial Agent Various PAR Polyacrylate on Calcite no anhydrite NI-blend Adsorption (mg/g) 0 ppm sodium polyacrylate static test 1000 ppm sodium 2500 ppm sodium polyacrylate polyacrylate 8.9 7.9 6.9 5.9 4.9 3.9 2.9 1.9 0.9 -0.1 0 0.1 0.2 0.3 0.4 Equilibrium Concentration of NI-blend (wt%) 0.5 22 Introduction and Problem Definition Materials and Methods Results and Discussions Experimental Evidence for the effect of anhydrite on adsorption of anionic surfactants? Does polyacrylate reduce adsorption of different anionic surfactants on different rocks and minerals? Why Sodium Polyacrylate? What is role for Mw of polyacrylate? What is the adsorption of polyacrylate in comparison with anionic surfactant? Effect of salinity and divalent ions on application of polyacrylate as sacrificial agent. How does application of polyacrylate affect the total material cost? How dynamic and static adsorption tests compares? Conclusions Conclusion 1. Sodium polyacrylate strongly reduces adsorption of different anionic surfactants on different rocks/minerals more than other traditional sacrificial agents even in presence of anhydrite. 2. No high molecular weight polyacrylate to be used (4500 Da is enough). 3. Adsorption of sodium polyacrylate does NOT change with presence of anionic surfactant, and is almost 1/4th of the adsorption of NI-Blend on same rock. 4. Effect of salinity and divalent ions in the brine was tested. In the absence of anhydrite, sodium polyacrylate acts as a better sacrificial agent in purified water. In the presence of anhydrite, purification of water does NOT add advantage. 5. By choosing the optimal concentration of polyacrylate the total material cost of a dynamic injection can be significantly reduced. 23 THANK YOU 25 Back-Up Slides 26 Is Polyacrylate Affecting the titration of Surfactant? Sodium Polyacrylate has negative charge in neutral pH Does this mean that Sodium Polyacrylate can interfere with measuring concentration of anionic (sulfate-based) surfactant? Surfactant has negative charge in neutral pH 27 Is Polyacrylate Affecting the titration of Surfactant? (…Continued) 40 Our strategy is to do the potentiometric titration at pH=3 so that the polyacrylate does not have any charge, but sulfate-based anionic surfactant does. Volume of titrant used for EP (cc) 7 6 5 4 3 2 1 -0.2 The surfactant used is S13B. Concentration of Surfactant = 0.75 % W/O Polymer Concentration of Polymer Added = 0.56 % pH 3 was provided in the titration W/ Polyacrylate experiment using HCl solution. The source of Polyacrylate is Acumer 1100. two solutions were made. The first y = 10.985x one has ~0.75% of surfactant at 3.5 R² = 0.9982 % NaCl. The second one has ~0.75% of surfactant, ~0.56% of polymer at 3.5 % NaCl. Different sample sizes were taken from these two solutions, diluted to about 30 (g) using DI-Water, and then HCl was added and pH was measured to be about 3. Then, 0.2 0.4 0.6 titration was done by potentiometric titration. 0 1E-15 Sample Size (cc) 28 Measurement of Concentration of Sodium Polyacrylate (Colorimetric Method) Effect of S13B On Colorimetric Measurement 29 Dynamic Adsorption of 0.5 wt% NI-blend on Carlpool Dolomite with 2500 (ppm) sodium polyacrylate 21