ITK-329 Kinetika & Katalisis Chapter 7 HETEROGENEOUS CATALYST & CATALYSIS Dicky Dermawan www.dickydermawan.net78.net dickydermawan@gmail.com 135 Steps in Heterogeneous Catalysis 1. External diffusion of reactant to catalyst 2. Internal diffusion of reactant in catalyst's macro- and micro pores 3. Adsorption of reactant on catalyst surface 4. Surface Reaction 5. Desorption of products from catalyst surface 6. Internal diffusion of products through micro- and macro pores 7. External diffusion of product away from catalyst 136 3rd Step: Adsorption Langmuir’s model for the adsoption of gas on a solid catalyst Adsorption Isoterm adalah hubungan antara konsentrasi zat yang teradsorpsi di permukaan active site dengan tekanan parsial zat itu pada temperatur tertentu pada saat kesetimbangan terjadi. 137 Adsorption Molecular Adsorption CO + S CO + Dissociative Adsorption CO + 2S CO.S C-O CO + CS + OS C O 138 Model for Molecular Adsorption H H H C C A(g) + S H H H H C C PA Cv ka AS k-a CAS H Pt surface rs k a PA C v k a CAS CAS rs k a PA C v K A At equilibrium : - rS 0, thus: PA C v Site Balance: CAS KA C AS K A PA C v Cv Ct Cv CAS Ct Cv KA PA Cv Langmuir’s Adsorption Isoterm ka where K A f(T ) k a C AS Ct 1 K A PA K A C t PA 1 K A PA 139 Behavior of Langmuir Adsorption Isoterm At low P: C AS K A C t PA At high P: C AS C t (1st order) (0th order) CAS K A C t PA C AS 1 K A PA PA Estimation of the parameters: C AS K A C t PA 1 K A PA 1 1 K A PA C AS K A C t PA PA 1 K A PA C AS K A Ct PA 1 1 PA CAS K A C t C t PA C AS t an 1 Ct PA 140 Model for Dissociative Adsorption CO + 2S ka k-a CS + OS C C rA k a PCO C v 2 CS OS KA At equilibrium: rA 0 PCO C v 2 H H H H H H CCS COS KA CCS COS , thus: PCO C v Site Balance: H 2 H Pt surface COS2 KA COS K A1 / 2 PCO1 / 2 C v Ct Cv CCS COS Cv 2 COS Ct Cv 2 K A1/ 2 PCO1/ 2 Cv Cv Ct 1 2 K A1 / 2 PCO1 / 2 COS K A1 / 2 C t PCO1 / 2 1 2 K A1 / 2 PCO1 / 2 141 Dissociative Adsorption Estimation of the parameters: K A C t PCO1 / 2 COS 1 2 K A PCO1 / 2 1/ 2 1 1 2 K A PCO COS K A C t PCO1 / 2 PCO1 / 2 COS 1 2 K A PCO1 / 2 K A Ct PCO1/ 2 1 2 PCO1/ 2 COS K A Ct Ct PCO1 / 2 C AS t an 2 Ct PCO1/2 142 Heat of Adsorption Types of Adsorption Isoterm 144 Sample Problem S7-6 The following data were obtained at 70oC for the equilibrium adsorption of n-hexane on silica gel particles. Consider weather the adsorption is molecular or dissociative and estimate the corresponding parameters. Partial Pressure of C6H14 in gas, atm 0.0020 0.0040 0.0080 0.0113 0.0156 0.0206 C6H14 adsorbed, gmol per gram gel 1.05E-04 1.60E-04 2.72E-04 3.46E-04 4.30E-04 4.73E-04 145 Sample Problem S7-7 The following data were obtained for the equilibrium adsorption of n-hexane on the same silica gel particles at 110oC. Consider weather the adsorption is molecular or dissociative and estimate the corresponding parameters. Partial Pressure of C6H14 in gas, atm 0.0005 0.0010 0.0020 0.0050 0.0100 0.0200 C6H14 adsorbed, gmol per gram gel 2.60E-05 4.50E-05 7.80E-05 1.70E-04 2.70E-04 4.00E-04 146 Sample Problem S7-10 147 Sample Problem S7-11 148 Sample Problem The data below were recorded at constant temperature for the adsorption of nitrogen on silica gel at -196oC. Consider weather the adsorption is molecular or dissociative and estimate the corresponding parameters. Pressure, kPa 0.8 3.3 18.7 30.7 38.0 42.7 57.3 Volume of adsorbed per gram of sample (mL at STP) 6.1 12.7 17.0 19.7 21.5 23.0 27.7 149 Adsorption Isotherm Involving More Than One Species Derive mathematical expression when 2 diatomic gases (say A2 & B2) simultaneously adsorbed in the same active site at the surface of a catalyst if: k a. Both A2 & B2 molecularly adsorbed, i.e. A2 S A2 S a k a k B2 S b B2 S kb b. Both A2 & B2 dissociatively adsorbed, i.e. k A2 2 S a k 2 AS a k B2 2 S b 2 BS kb c. A2 molecularly adsorbed, B2 dissociatively adsorbed, i.e. k A2 S a k A2 S a k B2 2 S b 150 2 BS kb 4th Step: Surface Reaction Langmuir – Hinshelwood mechanism for hydrogenation of ethylene to ethane 151 Surface Reaction Mechanism KS ks k s 1. Langmuir - Hinshelwood: Single Site AS BS A B C rS k s C AS BS KS 2. Langmuir - Hinshelwood: Dual Site AS+S AS + BS S + BS CS + DS A B D A B C C rS k s C AS C v BS v KS D C C C rS k s C AS C BS CS DS KS C 3. Eley Rideal AS + B CS+ D A C B and D do not adsorbed on catalyst’s surface active site CCS PD rS k s C AS PB 152 KS 5th Step: Desorption CS kd k-d C+S P C rD k DC CCS C v K DC K DC 1 K AC rD k DC CCS KAC PC Cv 153 Combining Ideas: Synthesizing Rate Law Here, we assume that all diffusion processes (1,2,6,7) are fast, so the overall processes will depend solely on adsorption, surface reaction, and desorption. As a base case, consider the decomposition of cumene to form benzene and propylene: catalyst C6 H 5CH (CH 3 ) 2 C6 H 6 C3H 6 Mechanism: This is a molecular adsorption, Langmuir-Hinshelwood single site mechanism 154 Combining Ideas: Synthesizing Rate Law catalyst C B P KP PB PP PC Mechanism: * Molecular adsorption of reactant C+S kA k-A CS C rA k A PC C v CS KC * Surface reaction CS ks k-s BS + P C BS PP rS k s CCS KS * Desorption BS kD k-D B+S rB k D C BS K B C v PB KB 1 KD 155 What if…….. Adsorption-controlling C+S kA k-A catalyst C B P CCS rC k A PC C v KC CS Surface reaction will be in equilibrium: C P rS k s CCS BS P 0 KS CCS C BS PP KS Desorption will be in equilibrium: rB k D C BS K B C v PB 0 C BS K B PB C v SITE BALANCE: Ct Cv CBS CCS (K B PB Cv ) PP Ct Cv K B PB Cv KS Cv Ct K 1 K B PB B PB PP KS 156 catalyst C B P What if…….. Adsorption-controlling (cont’) K B PB C v PP KS rC k A PC C v KC rC ' k A CCS rC ' k A PC C v K AC CCS Ct K 1 K B PB B PB PP KS Cv KB PC PP PB KS K C C BS PP KS C BS K B PB C v Ct K 1 K B PB B PB PP KS ; at equilibrium: PC,eq KB KS K C Consider the overall reaction as equilibrium process, i.e. C B + P From thermodynamics: PP,eq PB,eq G R T ln(K P ) KB 1 KS K C K P Finally, the rate equation becomes: KP PB,eq PP,eq PC,eq Thus: P P k1 PC P B KP rC ' K 1 B PB PP K B PB KS k1 k A Ct 157 What if…….. catalyst C B P Surface Reaction-controlling CS ks k-s BS + P Adsorption will be in equilibrium: CCS 0 rA k A PC C v KC C P rC rS k s CCS BS P KS CCS K C PC C v Desorption will be in equilibrium: rD k D C BS K B C v PB 0 CBS K B PB Cv SITE BALANCE: C t C v CBS CCS C t C v K B PB C v K C PC C v Ct Cv 1 K B PB K C 158 PC catalyst What if…….. Surface Rxn-controlling (cont’) Ct 1 K B PB K C PC ks KC Ct rC 1 K B PB K C PC CBS K B PB Cv Cv K K C PC B PB PP KS Ct 1 K B PB K C PC KB 1 KS K C K P KB PC PB PP KS K C Finally, the rate equation becomes: rC C P rC rS k s CCS BS P KS CCS K C PC Cv K B PB C v PP rC k s K C PC C v KS rC k s C B P k 2 PC PB PP KP 1 K B PB K C PC k 2 k s K C Ct 159 What if…….. Desorption-controlling Derive the rate expression, i.e. –rC’ for this case if desorption of benzene is slow compared to all the other steps catalyst C B P Mechanism: Adsorption C+S Surface reaction CS Desorption BS kA k-A ks k-s kD k-D CS cepat BS + P cepat B+S lambat 160 What if…….. Desorption-controlling BS kD k-D B+S catalyst C B P rC ' rD k D C BS K B C v PB Adsorption will be in equilibrium: CCS rA k A PC C v KC CCS K C PC C v Surface reaction will be in equilibrium: C BS PP 0 rS k s CCS KS C BS K S CCS K S K C PC C v PP PP SITE BALANCE: C t C v CBS CCS C t C v KS K C PC C v K C PC C v PP Cv Ct 161 P 1 K S K C C K C PC P catalyst C B P What if…….. Desorption-controlling (cont’) rC ' k D C BS K B C v PB rC ' k D CBS K B Cv PB C BS K S K C P rC ' k D K S K C C C v K B C v PB PP rC ' k D Ct P 1 K S K C C K C PC PP KS K C Ct rC ' k D P 1 K S K C C K C PC PP Finally, the rate equation becomes: rC ' Cv PC KB PB P K K S C P PB PP KP Ct P 1 K S K C C K C PC PP KB 1 KS K C K P KB PC PB PP K K S C k 3 PC PC Cv PP CCS K C PC Cv P K S K C C K B PB PP KS K C Ct rC ' k D PP K S K C PC K C PC PP PP K S K C PC K C PC PP k3 k D KS KC Ct 162 catalyst Summary for C B P Mechanism: Adsorption (kinetic term) (driving force term) rate (adsorption term) C+S Surface reaction CS Desorption BS If adsorption is rate-limiting: rC ' k1 PC 1 KB KS PP PB KP PB PP K B PB If surface reaction is rate-limiting: rC ' k 2 PC PB PP KP k 2 k s K C Ct k3 k D KS KC Ct CS k-A ks k-s kD k-D BS + P B+S PB,eq PP,eq PC,eq KS K C KP KB G R T ln( K P ) 1 K B PB K C PC If desorption is rate-limiting: rC ' k1 k A Ct KP kA k 3 PC PB PP KP PP K S K C PC K C PC PP Actually, which one is the rate-limiting step? 163 The Use of Initial-Rate Method catalyst C B P Carried out experiments using pure C at various PC,0 Thus…….Initially PB = PP = 0 Read the rate of reaction at t = 0, i.e. –rC,0’ -rC’ If adsorption is rate-limiting: rC ' k1 PC PP PB KP K 1 KB PB PP K B PB rC,0 ' k1 PC,0 PC,0 rC ' S If surface reaction is rate-limiting: rC ' k 2 PC PB PP KP 1 K B PB K C PC rC,0 ' k 2 PC,0 1 K C PC,0 PC,0 -rC,0’ If desorption is rate-limiting: rC ' k 3 PC PB PP KP PP K S K C PC K C PC PP rC ' k 3 PC k3 ' K S K C PC 164 PC,0 The Use of Initial-Rate Method catalyst C B P Experimental data: rC,0 ' Thus….. k 2 PC,0 1 K C PC,0 Experiment shows surface reaction is rate-limiting: rC ' k 2 PC PB PP KP 1 K B PB K C PC 165 Dual Site Mechanism This is a molecular adsorption,Langmuir-Hinshelwood dual site mechanism Mechanism: Adsorption kA C+S k-A Surface reaction CS + S Desorption BS PS ks k-s kD1 k-D1 kD2 k-D2 CS BS + PS If Surface Reaction is controlling: B+S P+S rC ' k 2 PC PB PP KP 1 K B PB K C PC K P PP 2 166 What if (a) adsorption (b) desorption is the rate-limiting step? Dissociative Adsorption & Dual Site Mechanism Adsorption Mechanism: catalyst C B P C+2S kA Surface reaction C’S +C”S If Surface Reaction is controlling: rC ' k 2 ' PC 1 K B PB PB PP KP K C PC K P PP Desorption BS PS C’S + C”S k-A kD1 k-D1 kD2 k-D2 ks k-s BS + PS B+S P+S 2 167 What if (a) adsorption (b) desorption is the rate-limiting step? P10-3A 168 Influence of Adsorbed Inert Adsorbed inert will use some of the vacant site which should be used to adsorbed the reactants, thus reducing the available site for the reaction. This will retard the rate of overall reaction. Consider: C catalyst B P Mechanism: Adsorption C+S Surface reaction CS Desorption Adsorbed inert BS I+S kA k-A ks k-s kD k-D kI k-I CS BS + P B+S IS C rA k A PC C v CS KC C P rS k s CCS BS P KS rB k D C BS K B C v PB C rI k I PI C v IS KI Use Langmuir – Hinshelwood approach to verify the abovementioned conclusion if the reaction is: a. Adsorption limiting b. Desorption limiting c. Surface reaction limiting 169 Effect of Adsorbed Inert: If Adsorption-controlling C+S catalyst C B P kA k-A CCS rC k A PC C v KC CS Surface reaction will be in equilibrium: C P rS k s CCS BS P 0 KS CCS Desorption will be in equilibrium: rB k D C BS K B C v PB 0 C BS K B PB C v C BS PP KS Inert will be in equilibrium: C rI k I PI C v IS 0 KI C IS K I PI C v SITE BALANCE: Ct Cv CBS CCS CIS Ct Cv K B PB Cv Cv Ct 1 K B PB (K B PB Cv ) PP K I PI Cv KS KB PB PP K I PI KS 170 catalyst Effect of Adsorbed Inert If Adsorption-controlling (cont’) C B P CCS rC ' k A PC C v K AC CCS C BS PP KS C BS K B PB C v CIS K I PI Cv Cv K B PB C v PP KS rC ' k A PC C v KC KB PC rC ' k A PP PB K KS K C 1 K B PB B PB PP K I PI KS rC ' 1 K B PB KB PB PP K I PI KS KP Ct Finally, the rate equation becomes: Ct P P k1 PC P B KP K 1 B PB PP K B PB K I PI KS PB,eq PP,eq PC,eq G R T ln(K P ) k1 k A Ct 171 Summary for the Effect of Adsorbed Inert Mechanism: Adsorption Desorption C B P If adsorption is rate-limiting: rC ' 1 KB KS PP PB KP PB PP K B PB rC ' kD I+S k-D kI k-I PP PB KP CS BS + P B+S IS K 1 KB PB PP K B PB K I PI S k 2 PC PB PP KP 1 K B PB K C PC rC ' If desorption is rate-limiting: rC ' k-s k1 PC If surface reaction is rate-limiting: rC ' ks BS Adsorbed inert k-A Surface reaction CS catalyst k1 PC kA C+S k 3 PC PB PP KP PP K S K C PC K C PC PP rC ' k 2 PC PB PP KP 1 K B PB K C PC K I PI k 3 PC PB PP KP 172 PP K S K C PC K C PC PP K I PI PP Reversible vs Irreversible Surface Reactions Compare the rate equations for hypothetical Langmuir – Hinshelwood singlesite mechanism cases when surface reactions are rate-controlling. Case A: Irreversible Reaction catalyst A B Mechanism: kA Adsorption A+S AS k-A Surface reaction AS Desorption BS ks kD k-D BS B+S Case B: Reversible Reaction catalyst A B Mechanism: kA Adsorption A+S AS k-A Surface reaction AS Desorption BS ks BS k-s kD B+S k-D Using the usual Hougen - Watson technique, it can be found that: k s K A C t PA rA ' rS 1 K A PA K B PB rA ' rS P k s K A C t PA KB P 1 K A PA K B PB 173 Langmuir – Hinshelwood Single Site & Dual Site Mechanism Consider hypothetical case when irreversible surface reactions are ratecontrolling: Langmuir - Hinshelwood: Dual Site Langmuir - Hinshelwood: Single Site catalyst A B catalyst A B Mechanism: Adsorption A+S Surface reaction AS Desorption BS kA k-A ks kD k-D AS BS B+S Mechanism: Adsorption A+S Surface reaction AS +S Desorption BS kA k-A ks kD k-D AS S + BS B+S Using the usual Hougen - Watson technique, it can be found that: k s K A C t PA rA ' rS 1 K A PA K B PB rA ' rS k s K A C t PA 1 K A PA K B PB 2 174 What if (a) adsorption (b) desorption is the rate-limiting step? Langmuir - Hinshelwood and Eley-Rideal Mechanism Consider hypothetical case when irreversible surface reactions are ratecontrolling: Eley – Rideal: Langmuir - Hinshelwood: catalyst A D B catalyst A D B Mechanism: Mechanism: Adsorption A+S D+S kA1 k-A1 kA2 k-A2 ks Surface reaction AS+DS Desorption BS kD k-D AS DS Adsorption A+S kA Surface reaction AS + D(g) BS + S Desorption BS B+S AS k-A kD k-D ks BS B+S Using the usual Hougen - Watson technique, it can be found that: rA ' rS k s K A C t PA Pd 1 K A PA K B PB K D PD 2 rA ' rS k s K A C t PA PD 1 K A PA K B PB 175 What if (a) adsorption (b) desorption is the rate-limiting step? Behavior of Single Site, Dual Site, and EleyRideal Mechanism (cont’) k s K A C t PA rA ' rS 1 K A PA K B PB Pt wire NH 3 21 N 2 32 H 2 rA ' rS k s K A C t PA 1 K A PA K B PB 2 Rh(111) CO 21 O 2 CO 2 176 Integration 0,75 wt Pt , Al O n pen tan e 23 i pen tan e catalyst N I rN ' 2,14 10 4 PN 0,954 PI 1 1,39 PN 1,08 PI 2 Atm/detik How long would it takes to achieve 30% conversion in a batch reaction starting with pure N at PN0 = 10 atm? What if we start with PN0 = 10 atm & PH0 = 1 atm. H = n-hexane, considered as inert, KH= 1.4 177 Deduction of Reaction Mechanism from Rate Equation (kinetic term) (driving force term) rate (adsorption term) catalyst A D B C rA ' 1 0,49 P 2,087 10 3 PA PD 1/ 2 A 2,76 PB 7,21 PD 5,36 PE From driving force term: - Irreversible reaction From adsorption term: - A, B, D, & E adsorbed in catalyst’ surface -A dissociatively adsorbed -B, D, & E molecularly adsorbed -E: adsorbed inert -C do not adsorbed/weakly adsorbed soon after formed -Dual site mechanism -Surface reaction control 178 2 Sample Problem for Deduction of Reaction Mechanism from Rate Equation Hidrodealkylation of toluene: catalyst C6 H 5CH 3 H 2 C6 H 6 CH 4 8,7 10 4 PT PH gmol toluene rT ' 1 1,39 PB 1,038 PT kg cat min catalyst T H B M From driving force term: - Irreversible reaction From adsorption term: - B & T adsorbed in catalyst’ surface, both molecularly - M & H do not OR weakly adsorbed - Single site mechanism - Surface reaction control Mechanism: Adsorption kA T+S k-A Surface reaction TS + H Desorption BS ks kD k-D TS BS + M B+S fast slow fast 179 Sample Problem for Deduction of Reaction Mechanism from Rate Equation Hidrodealkylation of toluene: catalyst C6H5CH3 H 2 C6H6 CH4 T H B M What if: rT ' catalyst 8,7 10 4 PT PH 1 1,39 PB 1,038 PT 2 gmol toluene kg cat min From driving force term: - Irreversible reaction From adsorption term: - B & T adsorbed in catalyst’ surface, both molecularly - M & H do not OR weakly adsorbed - Dual site mechanism - Surface reaction control Mechanism: Adsorption kA T+S k-A Surface reaction TS + S Desorption BS MS ks kD k-D kD k-D TS BS + MS B+S M+S fast slow fast fast 180 Sample Problem for Deduction of Reaction Mechanism from Rate Equation Isomerization of pentane: catalyst N I 0,75wt Pt, Al O n pen tan e 23 i pen tan e 2,14 10 4 PN 0,954 PI rN ' 1 1,39 PN 1,08 PI 2 From driving force term: - Reversible reaction with KP = 1/0.954 From adsorption term: - N & I adsorbed in catalyst’ surface, both molecularly - Dual site mechanism - Surface reaction control Mechanism: Adsorption kA N+S k-A Surface reaction NS + S Desorption IS ks kD k-D NS S + IS I+S fast slow fast 181 Sample Problem for Deduction of Reaction Mechanism from Rate Equation Chemical Vapor Deposition: GeCl 2(g ) H 2(g ) Ge(s ) 2 HCl(g) rDep " k1 PGeCl2 PH 2 From driving force term: 1 k 2 PGeCl2 k 3 PH 2 3 - Irreversible From adsorption term: - GeCl2 & H2 adsorbed, Ge &HCl do not adsorbed - GeCl2 adsorbed molecularly H2 adsorbed dissociatively - Triple site mechanism - Surface reaction control Mechanism: Adsorption GeCl2 + S H2 + 2 S kA k-A kA k-A Surface reaction GeCl2.S + 2 HS Desorption GeCl2.S 2 H.S ks fast fast Ge + 2 HCl + 3 S slow 182 none Sample Problem for Deduction of Reaction Mechanism from Rate Equation 183 Sample Problem for Deduction of Reaction Mechanism from Rate Equation 184 P10-7B Sample Problem for Deduction of Reaction Mechanism from Rate Equation 185 P10-11B Deduction of Reaction Mechanism from Rate Equation 186 Interpretation of Kinetic Data Mekanisme Metode Least Square PercoBaan Data Kinetik 2 V Bentuk Persamaan Regresi – Estimasi Parameter Penyederhanaan 187 P10-5B Interpretation of Kinetic Data 188 P10-5B Interpretation of Kinetic Data 189 P10-8B Interpretation of Rate Data 190 P10-9C Interpretation of Rate Data 191 P10-10B Interpretation of Rate Data 192 INTERPRETASI DATA KINETIK OH + H2O A Rx 105 B + C PA PB PC 3.3 1 1 1 1.05 5 1 1 0.565 10 1 1 1.826 2 5 1 1.49 2 10 1 1.36 3 0 5 1.08 3 0 10 0.862 1 10 10 0 0 5 8 1.37 3 3 3 193 Catalyst Deactivation at laju saat katalis berumur t laju saat katalisnyamasih baru Types of Decay 1.) Sintering 2.) Coking 3.) Poisoning 4.) Slow Decay Temperature-Time Trajectories 5.) Moderate Decay Moving Bed 6.) Rapid Decay STTR 194 Catalyst Deactivation Separable Kinetics: Decay reaction order n (empirical): da kd a n dt n = 0 (linear) : Conversion of p-hidrogen on tungsten poisoned with oxygen n = 1 (exponential) : & ethylene hydrogenation on Cu poisoned with CO & paraffin dehydrogenation on Cr.Al2O3 & cracking of gas oil & vinyl chloride monomer formation n = 2 (hyperbolic) : % vinyl chloride monomer formation % cyclohexane deydrogenation on Pt/Al2O3 % isobutylene hydrogenation on Ni Ed k A exp Decay constant usually follow Arrhenius form: d d RT 195 Integration of Decay Reaction Order n 1st order decay: a t da a k d . dt 1 1 a ln k d t 1 a e k D t 2nd order decay: da a 2 k d dt 1 . 1 kd t a 1 1 kd t a 1 a 1 kd t 196 Investigating Rate of Decay t, hour 0 1 2 X,% 3 2.3 2.0 3/ 2.3/ 2.0/ a 1st order decay: 3 3 3 2nd order decay: a ek D t a -ln a 1 1 kd t 1 a Set Intersept = 0 t 1 Set Intersept = 1 t 197 Example P10-25C T = 500 oC T,hari 0 20 40 60 10 120 X,% 1 0.7 0.56 0.45 0.38 0.29 a T = 550 oC T,hari 0 5 10 15 20 30 40 X,% 2 1,2 0,89 0,69 0,57 0,42 0,33 a 198