NL GUTS 3 April 2014 RVO – ISPT BIJEENKOMST Institute for Sustainable Process Technology Jan Koning / Albert Verver www.nlguts.nl en www.nl-guts.nl Jan Koning koning@trionpartners.nl +32 473 976 135 PARTNERS NL GUTS Netherlands Group of Users of Technology for Separation Knowledge network www.nlguts.nl Jan Koning koning@trionpartners.nl +32 473 976 135 PARTNERS NL GUTS Netherlands Group of Users of Technology for Separation Knowledge network (1994 SenterNovem) • 33 company groups – all users & enablers of separation technologies • > 100 companies & production sites • > 750 billion € / year turnover • Oil, (petro)chemicals, pharmaceuticals, food, biotech • Large multinationals and SME NL and BE www.nlguts.nl Jan Koning koning@trionpartners.nl +32 473 976 135 PARTNERS NL GUTS Netherlands Group of Users of Technology for Separation Purpose of RVO: • lower energy consumption of production processes Purpose of members: • more efficient separation • better product • lower energy consumption • less waste • less stops Overall effect: • Lower energy consumption in the total product chain www.nlguts.nl Jan Koning koning@trionpartners.nl +32 473 976 135 PARTNERS NL GUTS Netherlands Group of Users of Technology for Separation Knowledge network: • production companies: users & enablers of separation processes • knowledge exchange between member companies member companies and technology suppliers member companies and universities & CRO’s • 5 gatherings per year • 5 fields of separation: distillation and thermal separations, membranes, crystallisation, affinity separation centrifugal forces www.nlguts.nl Jan Koning koning@trionpartners.nl +32 473 976 135 PARTNERS NL GUTS Netherlands Group of Users of Technology for Separation Annual Fee 1.310 € • committment & trust • open exchange of experience and expertise • no commercial incentive • accessible • independent demonstration of new technologies • coöperation with ISPT, NWGD, PIN-NL, NMG, NBV, DEF • execution of technology assesment through: • Technoprojects 2007 – 2013 • Early Adopter Projects 2014 www.nlguts.nl Jan Koning koning@trionpartners.nl +32 473 976 135 PARTNERS NL GUTS Netherlands Group of Users of Technology for Separation •Technoprojects 2007 - 2013: in cooperation with ISPT (Institute for Sustainable Process Technology www.ispt.eu ) • SME technology suppliers • New technologies on real process media • Existing technologies for new applications • NL GUTS budget 55.000 € annually • Through ISPT: total budget 200.000 € annually • 4 – 5 projects per year: 50.000 € max per TP • NL GUTS 25%; ISPT 50%; SME 25% • Finalized 20; on-going 4 www.nlguts.nl Jan Koning koning@trionpartners.nl +32 473 976 135 PARTNERS NL GUTS Netherlands Group of Users of Technology for Separation • Early Adopter Projects 2014: in cooperation with ISPT and RVO • SME separation technology suppliers • Universities & CRO’s with SME technology suppliers • New technologies on real process media • Existing technologies for new applications • RVO: total budget 0,4 mln € per year • NL GUTS budget 55.000 € annually, 4 projects per year: 60.000 € max per EAP • NL GUTS 12.500 € ; RVO 35 - 45% • In preparation 3 www.nlguts.nl Jan Koning koning@trionpartners.nl +32 473 976 135 PARTNERS NL GUTS Nanofiltration of organic solvents SolSep BV Solvent resistant NF/RO membranes avoid distillation and thus reduce energy costs Nanofiltration tested on solvents: •acetone, methanol, toluene/THF, •toluene/MBTE, benzene, NMP •target molecules 230-1000 Da Partners: AKZO Nobel, Schering-Plough DSM, Lyondell, Shell Results: technically & economically feasible www.nlguts.nl Jan Koning koning@trionpartners.nl +32 473 976 135 PARTNERS NL GUTS Crystallization Perdix Real time observation of crystallization makes possible to control crystal growth and shape reducing wrong batches and reprocessing, saving materials, energy and cost. Tested on: • dairy components • pharmaceuticals Partners: Albemarle, FrieslandCampina, Purac, MSD/Scheering Plough Results: technically and economically feasible; 3 units sold www.nlguts.nl Jan Koning koning@trionpartners.nl +32 473 976 135 PARTNERS NL GUTS Centrifugation without polymers Evodos Does not change compositions and makes possible to recover materials or dewater sludges and suspensions, saving materials and cost. Tested on: • biotechnology suspensions • food suspensions • non-dissolved inorganics • sludges Partners: Cosun, DSM, Nedmag Results: Global SoA Algae recovery; manure nutrient recovery www.nlguts.nl Jan Koning koning@trionpartners.nl +32 473 976 135 PARTNERS NL GUTS Membrane Distillation Aquastill / Mutrees Makes use of waste heat 40-90°C to evaporate water through the membrane. It results in more efficient energy use, making possible concentration of brines, cooling tower optimization, enhanced water recovery. Tested on: • salts, acid, sea water • RO brine • cooling water • liquid food streams Heat|c ube Waste heat HX|c ube Aqua|c ube Seaw ater Brin e Distilled water Heat Water transfer vapour Partners: Cosun, DSM, Nedmag, Purac Results : 4 technically and economically feasible; 3 pilots planned www.nlguts.nl Jan Koning koning@trionpartners.nl +32 473 976 135 PARTNERS NL GUTS Pervaporation with Hybsi (ECN) membranes Ceramic PV makes possible separation of azeotropic mixtures at elevated temperatures, recovery of aggressive solvents, and dewatering of reactor contents. It saves energy and simplifies operation Pervatech Pervaporation to be tested on: •Organics water mixture dehydration •Methanol, water, impurities Partners: DSM, Huntsman Results: 1 technically and economically feasible; long term test several plants sold internationally www.nlguts.nl Jan Koning koning@trionpartners.nl +32 473 976 135 PARTNERS NL GUTS Netherlands Group of Users of Technology for Separation Early adopter Projects: assesment assesment The demo-link in the value chain www.nlguts.nl Jan Koning koning@trionpartners.nl +32 473 976 135 PARTNERS NL GUTS Netherlands Group of Users of Technology for Separation Registration • website www.nlguts.nl and www.nl-guts.nl • LinkedIn NL GUTS group NL GUTS LinkedIn group • chairman: Jan Koning koning@trionpartners.nl +32 473 976 135 • RVO contact: Bart Manders bart.manders@rvo.nl +31 88 602 2329 www.nlguts.nl Jan Koning koning@trionpartners.nl +32 473 976 135 PARTNERS