Carbon-14 Labelled ADCs Dr William H. Watters Isotope Chemistry Manager william.watters@almacgroup.com www.almacgroup.com 1 Almac overview Biomarker Discovery & Development 2 API Services & Chemical Development Pharmaceutical Development Clinical Trial Supply Clinical Technologies Analytical Services Commercial Services API services and chemical development 3 1 Small molecule development 2 Biocatalysis + Isotopic Labelling 3 Peptide and protein technology 4 Physical sciences 5 Analytical services 14C radio labelling: API and IMP • Non-GMP and cGMP synthesis • API and IMP (drug product) • Small molecules, peptides and conjugates • Dedicated API and IMP facilities • Packaging, QP release and dispatch to clinical trial site 4 Discovery of 14C Martin Kamen & Sam Ruben (27-FEB-1940) T1/2 ~ 5730 Years [14C]-ADME Studies • Absorption • What fraction goes into systemic circulation • Distribution • Does the drug reach the site of action • Metabolism • What is the drug turned into and what it comes out as • Excretion • How the drug is removed from the body and how fast Choice of radiolabel Radioisotope Half Life 14C 5730 years 3H 12.3 years 35S 87.6 days 125I 60.1 days 131I 8 days 32P 14.3 days 33P 25.3 days •Almost all pharmaceutical studies with small molecules are done with 14C. •14C present in the skeleton of all drug molecules. • 14C is Detectable at very low concentrations (scintillation counting) • Long half life means no need for correction for radioactive decay. •3H is also used but is more subject to exchange. 14C radiolabelling common terms Common units used in Radiolabelling MilliCurie (mCi), and microCurie (Ci) for quantity Alternative Units Megabecuerels (Mbq) (1mCi = 37Mbq) Specific Activity Commonly expressed in mCi/mmol or Ci/mg Labelling one carbon atom with 14C results in a maximum specific activity of 62.4mCi/mmol CASE STUDY 1: [14C]-mAb-Protein Conjugate Specification: • [14C]-mAb-Protein Conjugate required carbon-14 label on the linker • Specific Activity of ≥ 1.1 Ci/mg and 4 g of material 9 Strategy: [14C]-Linker Chemistry Drug mAb 10 Step 1: Drug - [14C]Linker Activation • [14C]-Linker (1 eq) reacted with Protein Drug (via maleimide linkage) • IPC analysis by HPLC to determine completion of activation • Reaction temperature critical to minimise degradation • Unbound [14C]-Linker removed using DF (10 kDa membrane) 11 Step 2: Antibody Conjugation • [14C]-Linker-Drug (4.8 eq) conjugated with mAb (via amide linkage) • IPC analysis by SEC HPLC to determine completion of conjugation • Product filtered through 0.22 µm filter to reduce bioburden 12 Step 3: Purification / Formulation • [14C]-mAb-Protein Conjugate purified using HIC chromatography • Fractions collected and analysed using SEC HPLC • Salt exchanged using DF and sample concentrated (30 kDa membrane) • Product filtered (0.22 µm filter) and formulated in pharmacological buffer 13 Summary: Case Study 1 • 4.36 g [14C]- mAb-Protein Conjugate obtained • 21% Radiochemical yield from [14C]-Linker • Specific activity 1.20 Ci/mg (Gravimetric) • All customer target specifications were met • Bacterial Endotoxin levels <0.3 EU/mL • BioBurden < 1 CFU/0.5mL 14 CASE STUDY 2: [14C]-Biomolecule Specification: • 240 mg of [14C]-biomolecule • Specific Activity > 320 mCi/mmol Stage 1: [14C]-Peptide 16 Stage 2: PEGylation 17 Stage 3: Bio-conjugation 18 Summary: Case Study 2 • 250 mg of [14C]-biomolecule prepared • Total Protein 4.4 mg/ml • Molecular weight identity (SDS Page): equivalent to cold standard • Stability issues with intermediate PEG peptide successfully resolved S.L. Kitson, T.S. Moody, D.J. Quinn, A. Hay, ‘Carbon-14 Bioconjugation: Peptides and Antibody-Drug Conjugates’, Pharmaceutical Sciences, Manufacturing & Marketplace Report, May 8 (2013). Manufacture of Monomethyl Auristatin building blocks Challenges: • Complex chiral chemistry • Control of chiral centres • Diastereoselective reductions • Cryogenic chemistry • Avoidance of epimerisation Manufacture: • kg scale • Larger scale if required (1000L reactors) Purification: • Crystallisation 20 Manufacture of Auristatin Analogues Challenges: Solution phase peptide chemistry Avoidance of epimerisation Physical form of products Purification Manufacture: 100s gram scale to date larger scale if required (50L reactors) Purification: 21 Biotage chromatography (kg scale) Preparative HPLC (15cm column) Manufacture and use of linker Challenges: Chemical stability Non-crystalline Purification Manufacture: kg scale Larger scale if required (1000L reactors) Purification: 22 Precipitation Linker + drug (cytotoxic payload) Manufacture 100s of grams scale Larger scale if required Purification Reverse phase Biotage Preparative HPLC Challenges Non-crystalline Purification 23 Summary • Targeted therapies (eg ADCs) is a growing area of interest within the biopharmaceutical industry • Increased need for radiolabelled biomolecules for A(D)ME evaluation • Carbon-14 Labelling on Linker and Drug components of the ADC 24 Department of Biocatalysis & Isotope Chemistry 25 Thank you The hexagonal shapes denote the famous Giant’s Causeway rock in Northern Ireland – these shapes also connect to the benzene ring used in science 26