RMS Summer School 2010, Leeds SEM ELECTRON BACKSCATTERED DIFFRACTION Geoffrey E. Lloyd School of Earth & Environment, Leeds University http://www.see.leeds.ac.uk/research/igt/people/lloyd/rms/ Acknowledgements: Niels-Henrik Schmidt, Austin Day, Pat Trimby (formerly HKL Software) Obducat CamScan (Dick Paden) Dave Prior (University of Liverpool) Plan • • • • • • • • • Basic principals EBSD pattern recognition EBSD problems Orientation contrast imaging Automated EBSD analysis Specimen requirements EBSD applications A few examples Concluding remarks Basic Principals Electron:Sample Interaction Single nucleus incident electrons Multiple scattering emitted electrons ‘focussed’ emitted electrons ‘unfocussed’ ‘lost’ electrons ‘lost’ electrons Effects of Scattering 1. creates a ‘point’ source of electrons, with all possible trajectories, within the material 2. crystalline materials: electrons are diffracted by the crystal lattice planes when the Bragg condition is satisfied note different lattice spacing Scattering from single lattice planes Cone of Intense Electrons Electron Beam Each lattice plane (hkl) gives rise to 2 diffraction ‘cones’ Diffracting Plane Tilted Specimen Kikuchi Lines Phosphor (after A. Day) For SEM electron wavelengths, opening cone angles are close to 180 Scattering from 3D lattice planes • A 20keV electron beam strikes a sample tilted at 65-75° • The crystal structure at the point of incidence diffracts the electron beam according to Bragg’s law, nl = 2dsinq • Each lattice plane (hkl) gives rise to 2 diffraction ‘cones’ (after J. Hjeiling) The image (EBSD pattern) is unique for the crystal orientation & composition at the point of incidence on the sample (after A. Day) Typical SEM EBSD set-up incident electron beam: 8-40kV, 0.01-50nA EBSD detector - position usually constrained by chamber geometry low-light sensitive (now digital; originally analogue) emitted electrons Specimen: Surface normal typically inclined 60°-80° to beam EBSD detector distance set to give ~90 ° angular range in EBSP EBSD Pattern Recognition EBSD pattern recognition • EBSD patterns are unique for a specific crystal orientation • The pattern is controlled by the crystal structure: space group symmetry, lattice parameters, precise composition • Within each pattern, specific ‘bands’ (i.e. pairs of ‘cones of diffraction’) represent the spacing of specific lattice planes (i.e. dhkl) • EBSD pattern recognition compares the pattern of bands with an ‘atlas’ of all possible patterns in order to index the crystal orientation depicted • This process WAS manual – it is NOW automated ! • Example - next slide EBSD Patterns diffraction from specific lattice plane pyrite width = 1/d-spacing FeS2 major crystal ‘pole’ HOLZ ring 1st order diffraction • Unique for crystal orientation & composition at the point of beam incidence • Can be >100° of total crystal projection - easy to index as symmetry decreases • Spatial resolution (1m) • Some pattern details: 2nd order diffraction Example: pattern indexing Original pattern manual/auto-indexed bands Computer indexed pattern EBSD pattern ‘range’ Determined by crystal symmetry – defines the crystallographic unit triangle that repeats the range of patterns over a sphere Example: fcc (Cu) Example: trigonal (quartz) 0001 001 rotate 101 unit triangle 011 symmetrically 111 equivalent unit triangle -2110 11-20 -12-10 unit triangle Indexing requirements • SEM geometry: beam energy, specimen & detector positions & orientations usually fixed per SEM • Crystallography: sample lattice parameters & Laue/space group input per phase (i.e. composition) as required • Diffraction characteristics: relative diffraction intensities from different (hkl) lattice planes calculated per phase as required Creating a crystal database 1. Select a crystal e.g. aluminium 2. Input lattice parameters e.g. a = b = c = 0.405nm a = b = c = 90 3. Input crystal symmetry e.g. cubic Laue group = Space group = or m3m 225 Fm-3m 4. Input crystal unit cell e.g. Atom Al Al Al Al z 0 0.5 0.5 0 symmetry indicates 4 atomic positions x 0 0 0.5 0.5 y 0 0.5 0 0.5 Occ 1 1 1 1 Create a diffraction database • To index EBSD patterns, we must know the relative intensities of the (Kikuchi) bands (reflectors) in the patterns • Most approaches use the kinematic electron diffraction model • This model calculates the structure factor (intensity) for each (hkl) reflecting plane: intensity of (hkl) plane number of atoms F (hkl ) lattice planes F ( hkl ) f g exp 2ih xg k y g i z g structure factor for (hkl) plane N g 1 atomic scattering factor atomic position of atom g Diffraction database Conventional software packages automatically calculate the diffraction (reflector) database of (relative) intensities e.g. aluminium: Reflectors No. {111} 4 2.338 100.0 {200} 3 2.025 69.4 {202} 6 1.432 27.6 {113} 12 1.221 18.2 {222} 4 1.169 16.2 etc. d-spacing Å Intensity % EBSD Problems Pseudo-symmetry Spatial resolution Angular resolution Specimen preparation - see later Pseudo-symmetry • Occurs where 2 orientations cannot easily be distinguished due to an apparent n-fold rotation axis • Especially common in lower symmetry crystal structures: e.g. the orthorhombic structure with a b can appear to be tetragonal when viewed down the c-axis • Specific examples (minerals): quartz trigonal but can appear pseudo-hexagonal olivine orthorhombic but can appear pseudo-hexagonal plagioclase triclinic but can appear pseudo-monoclinic &/or pseudohexagonal Example Quartz: 60° rotation about the c-axis Often results in similar EBSD patterns Recognition depends on the identification of ‘minor’ bands (black) - often not selected automatically negative rhomb distinguishes positive rhomb Spatial resolution • Depends on the penetration & deviation of electrons into a sample (plus beam diameter) • Typically ranges from ‘few’ m for W-filament SEM to a few 100nm for FEG SEM Example: P R R • Penetration depends on: sample atomic number accelerating voltage beam current (plus, coating depth & surface damage - see later) P note ‘down slope’ effect of tilting – scan ‘uphill’ Several Monte Carlo based simulation packages are available via the Web (e.g. http://www.gel.usherbrooke.ca/casino/index.html) Angular Resolution • Angular resolution of an individual EBSD pattern is typically ~1 • Also important when determining the misorientation between two (adjacent) crystal lattices (e.g. grains) – ‘misorientation analysis’ is becoming a popular application of EBSD as it provides information on sample properties & behaviour • But, calculations of misorientation axes from 2 individual measurements with misorientation of <15° contain increasingly large errors • Angular resolution depends typically on basic EBSD set-up configuration, EBSD pattern quality & hence indexing software (parameters, composition, pseudo-symmetry, etc.) • Examples (next slides) Angular resolution 1: sample-detector considerations Small detector distance Large detector distance poor for indexing but good angular resolution good for indexing but poor angular resolution important for constraining misorientation axes. Angular resolution 2: effect of angle imaged large angular spread: low angular resolution low angular spread: good angular resolution Changes in high resolution EBSD patterns can be used to define better rotation angles & more accurate misorientations Orientation Contrast Imaging Control of crystal orientation on emission signal polycrystalline sample note variation in image grey-scale level - depends on penetration & emission, which depend on crystal orientation EBSD microstructural images • Electron beam is scanned over an area of a tilted sample, rather than positioning the beam on a point for EBSD patterns • Forescattered electrons (FSE) with intensities determined by penetration (i.e. crystal orientation) are emitted towards the EBSD detector quartzite • FSE signal detected by silicon devices attached to EBSD detector • FSE Orientation Contrast image of variation in crystal orientation contrast variations only qualitative (next slide) Warnings 2 grains with the same orientation can have different OC signals beam 2 grains with different orientations can have the same OC signal beam due to different ‘incident angles’ due to effectively the same ‘incident angles’ OC images not quantitative ! • Grey-levels cannot be inverted to give orientation • Grains in different orientations could have the same grey shade • One image may show only 60% of boundaries – so, move the image slightly Percentage of boundaries imaged • Grains in the same orientation but different positions have different grey shades 120 100 80 60 40 20 0 0 2 4 6 No of Images Used (after D. J. Prior) 8 10 Automated EBSD Analysis Automated EBSD analysis • Computer controlled movement of the electron beam across a sample • EBSD pattern ‘captured’ at each point • Indexing of EBSD patterns is via pattern recognition software • Software writes the crystal orientation (3 Euler angles), & phase information per pattern to a data-base for later analysis • BUT – important to run a manual visual check of solutions before the automated analysis! Automated EBSD analyses crystal orientation variation provides a variety of information orientation contrast pattern quality - ‘strain’ P T crystal orientation ‘pole’ figures many other parameters: e.g. ‘misorientation’ (becoming very important in microstructural analysis) Specimen Requirements Specimen Preparation • Polished blocks, thin-sections, natural fractured or grown surfaces • Surface damage (m-mm) created by mechanical polishing must be removed: • chemical-mechanical (‘syton’) polish • etching • electro-polishing • ion beam milling • Insulating samples may require very thin carbon coat, but uncoated samples may perform OK - next Charging Problems • Reduce charging by coating but only at expense of image detail &/or resolution Uncoated 3-5nm C coat K-feldspar. 20keV ~15nA (after D.J. Prior) • Note: specimen damage can occur in absence of charging Effect of coating on OC images uncoated ~4nm C 200m (after D.J. Prior) ~8nm C Interim Summary • Orientation contrast images: variations in crystallographic orientation & sample microstructure • EBSD patterns: full crystallographic orientation of any point in OC image • Spatial resolution: ~100nm (FEG, metals) to ~1m (W, rocks) • Angular resolution: ~1 - 2° (misorientation >5 °) • Materials: most metals & ceramics; many minerals - depends on composition • Automated analysis: 100’s of EBSD patterns/second (record ~800/sec via stage scanning) but indexing accuracy may suffer (use of fast or sensitive EBSD detectors increasing depending on requirements) EBSD Applications What can EBSD be used for? • Measuring absolute (mis)orientation of known materials most popular/obvious usage • Phase identification of known polymorphs - becoming popular • Calculating lattice parameters of unknown materials difficult, only possible for relatively simple structures? • Measuring elastic strain • Estimating plastic strain on the scale of the electron beam activation volume • Estimate aggregate elastic stiffness matrix (Cij) from grain crystal texture – used to predict material properties (e.g. thermal, electric, acoustic, magnetic, etc.) Recommended applications • Tremendous significance for many types of materials research, including: - deformation & recrystallisation - understanding processing histories - effects of pre-heating & heat treatments - identifying phases in multi-component systems - microstructural characterisation & calibration (including boundary geometry, etc.) - modelling microstructural processes - constraining micro-chemical data - estimating physical properties (e.g. elastic, thermal, sonic, electric, magnetic) - etc. Example applications Crystal orientation data from SEM/EBSD • Individual orientation measurements related to microstructure: crystal lattice preferred orientations/texture analysis (i.e. inverse/pole figures, orientation distribution functions misorientation data (similar types of plots) • Non destructive data be collected from representative samples • Automated statistically large/viable data sets acquired • BUT! Samples must be oriented: Materials - RD, ND, TD Rocks – X, Y, Z or NSEW CPO/texture analysis • SEM/EBSD: faster than optical & gives full crystallographic information faster than X-ray goniometry & applicable to all crystals faster & simpler than neutron diffraction & applicable to all crystals does not suffer from problems associated with ODF calculations • BUT! only surficial analysis: restricted to electron beam penetration depths not 3D (unless incorporate serial &/or three orthogonal sections) Example: quartz colour-coded pole figures misorientation angle profile subgrains Dauphine twins Automated phase identification 100m Crystal orientation (Euler) image 100m Phase 1: quartz 100m Phase 2: feldspar Phase 3: mica In Situ Experiments “Crystal-probe” HT (1200C) FEGSEM (D.J. Prior, University of Liverpool) Note: column tilted to 70° - allows horizontal sample movement & greater access to sample chamber (i.e. various other electronspecimen signal detectors) Publication rate - EBSD papers projected 2010 (~3500) 3500 3000 April 2010 No. publications 2500 2000 1500 1000 500 0 1990 y = 0.6714x3 - 4013.4x2 + 8E+06x - 5E+09 R² = 0.9992 1992 1994 1996 1998 2000 Date (yrs) 2002 2004 2006 2008 2010 Selected bibliography • As of April 2010, searching for EBSD in Web of Knowledge results in ~3000 hits! So, here are some ‘early’ papers. • Lloyd, G.E. 1987. Atomic number and crystallographic contrast images with the SEM: a review of backscattered electron techniques. Mineralogical Magazine 51, 3-19. • Schmidt, N.-H. & Olesen, N.O. 1989. Computer-aided determination of crystal lattice orientation from electron channelling patterns in the SEM. Canadian Mineralogist 27, 15-22. • Randle, V. 1992.Microtexture Determination and its Application. The Institute of Materials, London 174pp. • Randle, V. 1993. The Measurement of Grain Boundary Geometry. Institute of Physics Publishing, Bristol, 169pp. • Field, D.P. 1997. Recent advances in the application of orientation imaging. Ultramicroscopy 67, 1-9. • Wilkinson, A.J. & Hirsch, P.B. 1997. Electron diffraction based techniques in scanning electron microscopy of bulk materials. Micron 28, 279-308. • Humphreys, F.J. 1999. Quantitative metallography by electron backscattered diffraction. Journal of Microscopy 195, 170-185. • Prior, D.J. 1999. Problems in determining the orientation of crystal misorientation axes for small angular misorientations, using electron backscatter diffraction in the SEM. Journal of Microscopy 195, 217-225. • Prior, D.J. et al. 1999. The application of electron backscatter diffraction and orientation contrast imaging in the SEM to textural problems in rocks. American Mineralogist 84, 1741-1759. • Trimby, P.W. and Prior, D.J. 1999. Microstructural imaging techniques: a comparison between light and scanning electron microscopy. Tectonophysics 303, 71-81. • Wilkinson, A.J. 1999. Measurement of small misorientations using electron back scatter diffraction. Electron Microscopy and Analysis, Institute of Physics Conference Series, 161, 115-118. Crystallographic data sources • Pearson’s Handbook, Desk Edition, Crystallographic data for intermetallic Phases, ASM international, 1997. ISBN 0-87170603-2. • American Mineralogist - http://www.geo.arizon.edu/xtal-cgi/test • International Tables for Crystallography Volume A: Space Group Symmetry. Edited by T. Hahn, revised edition, 1996. ISBN 07923-2950-3; see also: http://ylp.icpet.nrc.ca/SGHT/1983/ http://www.cryst.ehu.es/cryst/ • Altwyk site: http://ylp.icpet.nrc.ca/altwyk/ Laboratory demonstration • Aims to show: basic SEM/EBSD set-up orientation contrast imaging EBSD pattern capture & indexing (including crystal & diffraction database construction) automation questions & answers (?) plus general advice