Thin Contact Development for Silicon Detectors C. Tindall, P. Denes, S. E. Holland, N. Palaio, D. Contarato, D. Doering Lawrence Berkeley National Laboratory, Berkeley, CA 94720 D.E. Larson, D.W. Curtis, S.E. McBride, R.P. Lin1 Space Sciences Laboratory, University of California Berkeley, Berkeley, CA 94720-7450 1Also Physics Department, University of California, Berkeley, CA 94720-7300 Lawrence Berkeley National Laboratory 1 LBNL Microsystems Laboratory Thermco/Expertech 150mm furnaces 150 mm Lithography tool LBNL Microsystems Laboratory – Class 10 Cleanroom Lawrence Berkeley National Laboratory 2 Silicon Semiconductor Detectors Al Electrode SiO2 p+ B - implant High purity - Si 200 to 300 mm (n-type) hn (low energy) -Absorbed in the h+ e- n+ contact hn (high energy) -Absorbed in the active volume. contact. Lawrence Berkeley National Laboratory 3 CCD Project LBNL Engineering Group – 200 fps CCDs for direct detection of low-energy x-rays Amplifiers every 10 columns, metal strapping of poly, and custom IC readout Lawrence Berkeley National Laboratory 4 MSL Processed Silicon Detector Wafer Lawrence Berkeley National Laboratory 5 Instrument Size WIND 3-D Plasma and Energetic Particle Experiment Suprathermal Electron Telescope Element (STEREO-IMPACT) (UC Berkeley Space Sciences Lab) Lawrence Berkeley National Laboratory 6 In-Situ Doped Polysilicon Baseline Process – In-situ phosphorus doped polysilicon (ISDP). It yields a thin (≤200Å), low leakage (~300 pA/cm2 @ ambient temp) contact. Deposition temperature is >600°C so it can not be used on devices with metal. In LBNL’s PIN diode and CCD processes it is deposited before the metal. Current (A)/cm2) 10 -10 W127 A3 Detector Area =0.09 cm2 8 6 4 2 10 -11 8 6 4 Pixel 2 10 -12 0 20 40 60 80 100 Bias (V) Lawrence Berkeley National Laboratory 7 Thin backside n+ ohmic contact development 6 Mar 2002 O2 SIMS depth profile P profiles ISDP – in-situ doped polysilicon CONCENTRATION (atoms/cc) 1E+21 The thin backside n+ contact technology developed at the MSL is an enabling technology for a) Photodiodes for medical applications b) CCDs c) Charged-particle detectors in space FILE: F1576com 1E+22 1E+20 1E+19 ~ 20nm ISDP ~ 10nm ISDP 1E+18 1E+17 1E+16 0 200 Lawrence Berkeley National Laboratory 400 600 800 1000 DEPTH (Angstroms) 8 In-Situ Doped Polysilicon Contact 35 Detected Energy(keV) 30 Energy lost by the protons in the contact is about 2.3 keV. 25 20 15 10 5 0 0 5 10 15 20 25 30 Incident Proton Energy (keV) 35 Lawrence Berkeley National Laboratory Data taken by R. Campbell at UC Berkeley’s Space Sciences Laboratory 9 Electron Peak Centroid (Channel Number) In-Situ Doped Polysilicon Contact 50 Energy lost by electrons in the 200Å doped polysilicon window is about 353 eV. 40 30 20 10 0 0 2 4 6 8 10 Data taken by D. Larson at UC Berkeley’s Space Sciences Laboratory Incident Electron Energy (keV) Lawrence Berkeley National Laboratory 10 In-Situ Doped Polysilicon Contact 109 Ag - L (~3 keV) 55 3000 Mn - K (5.9 keV) Detector Area = 0.09cm 300mm thick 2500 109 Counts 2000 Ag - K (22.1 keV) 109 1500 2 Ag - K (25.0 keV) Data taken by D. Curtis at UC Berkeley’s Space Sciences Laboratory. 1000 500 0 0 20 40 60 80 100 Energy (keV) Spectrum obtained by illuminating a PIN diode to a mixed 55Fe and 109Cd source. The detector has a 200Å in-situ doped polysilicon entrance contact. Lawrence Berkeley National Laboratory 11 MSL detectors on NASA space missions • Mars Atmosphere and Volatile Evolution (MAVEN) - MAVEN will make definitive scientific measurements of present-day atmospheric loss that will offer clues about the planet's history. - To date, the MSL has provided 36 thin window detectors for MAVEN. 16 detectors have been selected for flight as part of the Solar Energetic Particle (SEP) Instrument. - Launch: late 2013. Prototype Detector Stack Mock up of the SEP Instrument Lawrence Berkeley National Laboratory MSL detectors on space missions • Charged particle detectors fabricated in the MSL by Craig Tindall – CINEMA – Understanding space weather – Solid State Telescopes (two for ions, two for electrons per spacecraft) – 104 detectors delivered, 80 used in flight THEMIS PIN Diode Fabricated in the MSL http://www.nasa.gov/mission_pages/themis/spacecraft/SST.html Lawrence Berkeley National Laboratory MSL detectors on NASA space missions • THEMIS Update – Launched in 2007, all major science goals were achieved by 2009 – MSL detectors on all five spacecraft are still returning science data. – ARTEMIS – extended mission to study the interaction of the moon with the solar wind. Two THEMIS spacecraft diverted to the moon. – These two “ARTEMIS” spacecraft are now in lunar orbit. Lawrence Berkeley National Laboratory STEIN Detector (First Design) • Low Energy Threshold (1-2 keV) • ~1 keV Energy Resolution • Sensitive to Electrons, Ions, and Neutrals (But Can’t Separate) • 4 x 1 Pixel Array • Flight Heritage: STEREO Mission STE Instrument (SupraThermal Electrons) Silicon Semiconductor Detector (STE) Lawrence Berkeley National Laboratory 15 STEIN Instrument • Collimator •± 2000 V Field Separates Electrons, Ions, and Neutrals to ~20 keV • Particle Attenuator (Blocks 99% of Particles) Initial Version of the Instrument – Designed by Space Sciences Laboratory Lawrence Berkeley National Laboratory MSL detectors on an NSF space mission • Cubesat for Ions, Neutrals and Magnetic Fields (CINEMA) – Mission consists of four “triple” cubesats, small satellites (10cm x 10cm x 30cm) Two will be made by UC Berkeley’s Space Sciences Laboratory and two by Kyung Hee University in South Korea. – Each cubesat contains a magnetometer and a Suprathermal Electrons, Ions and Neutrals (STEIN) instrument. STEIN contains a 30 pixel array of detectors with a thin entrance window. – First spacecraft has been delivered. Launched: September 2012. Cubesat Mock-up STEIN Detectors and Readout ASIC Lawrence Berkeley National Laboratory MSL detectors on NASA space missions • Solar Probe Plus (SPP) – Prototyping Phase - Mission to study the sun close-up. The closest approach – 9.5 solar radii. - Prototype detectors for the Low Energy Telescope in the EPI-HI instrument are being fabricated in the MSL. - Detectors with active volumes that are 10mm and 25mm thick are required. - Launch – 2015. Active Layer – 10 mm n+ P - Implant Al Electrode p+ B - implant SiO2 Back Contact 675 mm Handle Wafer Lawrence Berkeley National Laboratory Thin Silicon Alpha Spectrum 600 1.75 MeV FWHM = 92 keV 500 3 MeV FWHM = 35 keV Counts 400 W23922-A6, 0.25 cm 2 12mm thick Illuminated through the n-type contact Counting Time = 1800 secs Pk Time = 8ms Bias = 10V 300 200 100 0 0 200 400 600 800 1000 Channel Number Lawrence Berkeley National Laboratory 19 Other Thin Contact Techniques - Commercial silicon detectors (PIN diodes) are available with contacts that are ≥500Å thick. (ion implantation) - Reported leakage currents are roughly 20nA/cm2. - A 500Å contact transmits only about 65% of 280eV photons into the active volume of the detector. -A thinner contact is needed to get high efficiency at 280eV (C - K edge). Lawrence Berkeley National Laboratory 20 Silicon x-ray Transmission 100 Transmission 80 Silicon Transmission 60 50Å 100Å 200Å 500Å 1000A 40 20 0 200 400 600 800 1000 Energy (eV) Lawrence Berkeley National Laboratory 21 Thin Contact Fabrication Techniques Technique Thickness (Å) Compatible with metal? Amorphous Si ≥300 Yes ≤77 In-situ doped poly 200 No 84 Implant/Anneal ~1000 Yes 42 Implant/Laser ~700 Yes 54 MBE ≤100 Yes ≥92 Lawrence Berkeley National Laboratory %Transmission at 280eV 22 Implant/Low Temperature Anneal - ISDP is a very useful process for making thin contacts. However: a.) The deposition temperature ≥600°C so it can’t be used on devices with metal. b.) Integration with the CCD process is complex. c.) Integration with CMOS processes used to make active pixel sensors is impossible. - For applications that do not require the thinnest contact we developed a much simpler alternative – ion implantation and low temperature annealing – that does not damage the metal. - Informally referred to as our “pizza process”. Lawrence Berkeley National Laboratory 23 Implant/Low Temperature Anneal 6 4 2 ) -8 Leakage Current (A/cm 10 2 10 -9 6 4 2 -10 2 10 0.077 cm Pixel 6 2 0.924 cm Pixel 4 2 10 -11 0 20 40 60 Bias (V) 80 100 Our CCDs that utilize “pizza process” contacts for soft x-ray detection. - Leakage current ranges from about 600 pA/cm2 to several nA/cm2 at 100V bias and ambient temperature with this method. - The window thickness is about 1000Å of silicon. - Good uniformity. Used successfully with our largest CCD – 16.59 cm2. Lawrence Berkeley National Laboratory 24 Implant/Low Temperature Anneal Guibilato, et. al. NIM A 650(2011) 184 SOI Imager (Active Pixel Sensor) Lawrence Berkeley National Laboratory 25 Implant/Low Temperature Anneal After Thinning Before Thinning After the “Pizza” Process SOI Imager-2 (Active Pixel Sensor) Battaglia, et. Al. NIM A 676 (2012) 50 26 Lawrence Berkeley National Laboratory Implant/Laser Anneal -8 Leakage Current (A)/cm 2 10 4 2 -9 10 2 4 0.09 cm Pixels 2 -10 10 Pixel 1 Pixel 2 4 2 -11 10 0 20 40 60 80 100 Bias (V) - Gives only a nominal decrease in the window thickness from 1000Å to an estimated 700Å. - Requires a significant amount of stitching. Stitching only in one direction works at some level. The yield is about 80%. - X-Y stitching doesn’t seem to give low enough leakage current, but our testing of this is limited. - Bottom line – further testing needed to optimize the process. Most likely a laser with a larger spot size would improve the result significantly. Lawrence Berkeley National Laboratory 27 Chemical Etching/a-Si -6 Current (A)/cm 2 10 10 10 10 10 -7 a-Si Contacts W151 C2 W152 B5 W152 C2 -8 -9 -10 0 20 40 60 80 100 Bias (V) - Surface is chemically etched, then a 300Å thick layer of a-Si is sputtered onto the surface. It is essentially a room temperature process. - The defects on the surface form the contact. One obtains the same contact properties with or without the a-Si. - The contact thickness has not been measured. Lawrence Berkeley National Laboratory 28 Molecular Beam Epitaxy (MBE) Contact Configuration Incoming x-rays Silicon cap layer - Ideally a single monolayer of electrically active dopant atoms is desired. - The silicon capping layer is required to form a stable contact. d-doping layer Silicon device Front side pattern/electronics The Key: - This is a deposited contact, so the beginning surface defect density must be low in order to obtain low leakage current. Pioneering work on d-doped contacts was done by Nikzad’s group at JPL. IEEE TED, 55, Dec. 2008 Lawrence Berkeley National Laboratory 29 Molecular Beam Epitaxy (MBE) Load Lock Buffer Chamber MBE Chamber Base Pressure ~5x10-11 torr Substrate Sb or B Knudsen Cell e-beam gun (silicon) Lawrence Berkeley National Laboratory 30 Molecular Beam Epitaxy (MBE) Typical SVT Associates Silicon MBE System Load-Lock Deposition Chamber Substrate Preparation Chamber Lawrence Berkeley National Laboratory 31 Thin Contact Fabrication Techniques Technique Advantages Disadvantages Amorphous Silicon Room Temperature Process Leakage current varies significantly from run to run, n-type only. Implant/Low Temp Anneal Low temperature, low leakage, simple process, high yield. Relatively thick contact. Implant/Laser Anneal Patterned side of the wafer is at room temperature. Leakage current is somewhat variable, thicker than optimal. MBE Low temperature, low leakage, ultimately thin contact. Complex equipment and process. In-situ doped poly. Thin contact, low leakage. Process temperature too high for metalized devices. Implant/Flash UV Thin contact, low leakage. Process temperature too high, expensive equipment. Lawrence Berkeley National Laboratory 32 Silicon x-ray Transmission MBE 100 Transmission 80 Silicon Transmission 60 50Å 100Å 200Å 500Å 1000A 40 20 Implant/Low Temperature Anneal “Pizza Process” 0 200 400 600 800 1000 Energy (eV) Lawrence Berkeley National Laboratory 33 Fine Pitch Germanium Strip Detector 1024 strips, 50 mm pitch, 5 mm length 1 mm thick detector ~ 30 pA / strip @ Vb = 55 V, T >100 K Developed for time-resolved x-ray absorption spectroscopy J. Headspith, et al., Daresbury Lab Lawrence Berkeley National Laboratory 34 Detector Group at LBNL Historical accomplishments with significant impact on radiation detector technology: • One of the first groups to develop lithium-drifted Si detectors (early 1960’s) • One of two groups that originally developed high-purity Ge crystal growth (early 1970’s) • Fabrication technologies developed include: amorphous semiconductor contact, implanted contact, and surface passivation • Invented shaped-field point-contact Ge detector (1989) • Invented coplanar-grid technique for CdZnTe-based detectors (1994) Lawrence Berkeley National Laboratory 35 Summary - Thin contacts are needed for imaging soft x-rays. - The techniques of most interest appear to be: 1.) implant/low temperature anneal or “pizza” process 2.) Molecular Beam Epitaxy (MBE) - Germanium may be useful for higher energies. We have produced strip detectors with 50mm pitch for use at light sources. - Thin contacts also have application in other fields of science, for example - space science. Lawrence Berkeley National Laboratory 36