Max-Planck-Institut für Eisenforschung GmbH Investigation of the texture and microstructure evolution around a nanoindent close to an individual grain boundary. David Mercier1 (d.mercier@mpie.de), C. Zambaldi1, P. Eisenlohr2 M. A. Crimp2, T. R. Bieler2 1Max-Planck-Institut 2Michigan für Eisenforschung, 40237 Düsseldorf, Germany State University, East Lansing, MI 48824, USA 17th International Conference on Textures of Materials August 24-29, 2014 | Dresden, Germany Gr. A Gr. B Motivation of this work Plasticity of Single Crystal is well understood. Indentation experiments are often used to characterize plasticity of single crystal… Inverse pole figure of pile-up topographies of cp-Ti1 1. Zambaldi C. “Orientation informed nanoindentation of atitanium: Indentation pileup in hexagonal metals deforming by prismatic slip.”, J. Mater. Res., 2012, 27(1), pp. 356-367. 2. Zaafarani N. “On the origin of deformation-induced rotation patterns below nanoindents.”, Acta Mater., 2008, 56, pp. 31-42. 2014-08-25 Misorientation maps underneath the indentation at different cross sections, comparison between experimental and simulation results2 But, missing element to predict polycrystal mechanics… MERCIER David 2 Motivation of this work (2/2) Micromechanical behavior of grain boundaries. EBSD and indentations close to grain boundaries are performed in alpha-Ti quasi bi-crystal deformation. Gr. A Comparison of experimental results (residual topography, texture around indent…) to simulated indentations as predicted by 3D CPFE modeling. Gr. B Start to model the slip transmission and GB mechanic… 2014-08-25 AFM topography of residual indent in Ti-5Al-2.5Sn, close to a grain boundary. MERCIER David 3 Strategy Creation of a toolbox GB and Bicrystal definition Crystal Plasticity Slip transmission model MATLAB Toolbox and Graphical User Interfaces (GUIs) 2014-08-25 MERCIER David 4 Bicrystal definition 5 DOF Trace of the grain boundary (GB) Geometrical description1,2 1. GB inclination (b) (by serial polishing or by FIB) and GB trace (a) (by EBSD ) a b Crystal 1 𝛗𝟏 𝛟𝛗𝟐 nGB Or GB normal (nGB) GB 2. Step between grains after polishing / Rougness (by AFM) Crystal 2 𝟏 𝛗𝟏 𝛟𝛗𝟐 𝟐 𝒖𝒗𝒘 𝝎 Crystallographic description3 1. Randle V. “Five-parameter’ analysis of grain boundary networks by electron backscatter diffraction.”, J. Microscopy, 2005, 222, pp. 69-75. 2. Randle V. “A methodology for grain boundary plane assessment by single-section trace analysis.”, Scripta Mater., 2001, 44, pp. 2789-2794 3. Morawiec A., “Orientations and Rotations: Computations in Crystallographic Textures.”, Springer, 2004. 2014-08-25 MERCIER David 1. Euler angles of grains (12 3) (by EBSD) Or 2. Misorientation axis / angle [uvw] / w (by EBSD or TEM) 5 Crystal Plasticity of alpha-Titanium (hcp) Slip systems Basal <a> {𝟎𝟎𝟎𝟏} <𝟏𝟏𝟐𝟎> Prism. 1st ord. <a> {𝟏𝟎𝟏𝟎} < 𝟏𝟏𝟐𝟎 > Prism. 2nd ord. <a> {𝟏𝟏𝟐𝟎} <𝟏𝟏𝟎𝟎> Pyr. 1st ord. <a> {𝟏𝟎𝟏𝟏} < 𝟏𝟏𝟐𝟎 > Pyr. 1st ord. <c+a> {𝟏𝟎𝟏𝟏} <𝟏𝟏𝟐𝟑> Pyr. 2nd ord. <c+a> {𝟏𝟏𝟐𝟐} <𝟏𝟏𝟐𝟑> Twin systems Large number of dislocation slip and twinning systems. Tensile twinning {𝟏𝟎𝟏𝟐} < 𝟏𝟎𝟏𝟏> 2014-08-25 Tensile twinning {𝟏𝟏𝟐𝟏} < 𝟏𝟏𝟐𝟔> Compr. twinning {𝟏𝟎𝟏𝟏} < 𝟏𝟎𝟏𝟐> Compr. twinning {𝟏𝟏𝟐𝟐} < 𝟏𝟏𝟐𝟑> MERCIER David 6 Criteria to predict the slip transmission N factor (from Livingston & Chalmers)1 N (nin nout )* (din dout ) (nin dout )* (nout din ) m’ factor (from Luster & 1. Livingston J.D . & Chalmers B., “Multiple slip in bicrystal deformation”, Acta Met. 1957,5, pp. 322-327. 2. Luster J. & Morris M.A., “Compatibility of deformation in two-phase Ti-Al alloys: Dependence on microstructure and orientation relationships.”, Metallurgical and Materials Transactions A, 1995, 26(7), pp. 1745-1756. 3. Marcinkowski M. J. & Tseng W. F., “Dislocation behavior at tilt boundaries of infinite extent.”, Metallurgical Transactions, 1970, 1(12), pp. 3397-3401. 4. Bieler T. R. et al., “The role of heterogeneous deformation on damage nucleation at grain boundaries in single phase metals.”, International Journal of Plasticity, 2009, 25(9), pp. 1655-1683. Morris)2 m' cos cos Outgoing slip Incoming slip Residual Burgers vector3 br bin bout Outgoing slip Incoming slip Schmid Factor, resolved shear stress…4 2014-08-25 MERCIER David 7 Strain Transfer parameters implemented in the toolbox 2014-08-25 MERCIER David 8 Outline Selection of interesting GB using the MATLAB Toolbox/GUI EBSD map Spherical indentation close to the chosen GBs Measurement of the topography by AFM and of the lattice rotation by EBSD AFM topography of a residual indent Inclination of GB measured by FIB or serial polishing 1st slip transmission analysis via the MATLAB Toolbox/GUI Modeling Experiments Acquisition of EBSD map of the sample Cross sectional view of GB Creation of output files for CPFEM using the MATLAB Toolbox/GUI 3D CPFE modeling Slip transmission model using CPFEM results and the MATLAB Toolbox/GUI 2014-08-25 MERCIER David CPFEM displacement result after bicrystal indentation 9 EBSD onand Ti–5Al–2.5Sn (wt%) sample Loading Plot of EBSD data Outputs from OIM™ Data Analysis • Grains number; • Average orientation of each grains Euler angles (phi1, PHI, phi2); • Phase of material; • Average positions and diameters of grains; • GB numbers; • GB trace coordinates ; • Trace length and trace angle. Loading of EBSD EBSD orientation map with IPF coloring scheme files. of Ti–5Al–2.5Sn (wt.%) sample. The Setting the a near- 𝜶 (HCP) sample of exhibited coordinate system. microstructure with the body centered cubic (BCC) b phase located primarily at α phase Plot grain of boundaries the GBs 1. segments. Mean grain diameter : (34 ± 16)µm 1. Grain file type 2 and Reconstructed Boundaries file MATLAB Toolbox/GUI Seal J. R. et al., Mater. Sci. and Eng. A 552, 2012, pp. 61-68. 2014-08-25 MERCIER David 10 Introduction to the MATLAB toolbox 2014-08-25 MERCIER David 11 Selection Indentation of experiments a specific grain boundary… Gr. A Gr. B GB Gr. B Gr. A Isolate a specific GB. Data transfer from EBSD map into a new window in order to analyze in detail the given bicrystal… 2014-08-25 AFM topography of residual indent in Ti-5Al-2.5Sn, close to a grain boundary with profiles of pile-up surrounding the indent. MERCIER David 12 CPFE model generation from the GUI Possibility to tune the indenter geometry (tip radius, apex angle…), sample geometry (GB inclination, sample size…), the mesh parameters (bias, number of elements…)… 2014-08-25 Generation of mesh procedure file and material config. file using Python scripts. MERCIER David 13 Few details about CPFE model Generation of a CPFE model with the MATLAB Toolbox/GUI • • Gr. B Flow rule given by Kalidindi’s constitutive model1,2,3 Only Prismatic 1st order <a>, Basal <a> and Pyramidal 1st order <c+a> Gr. A • The CPFE model used is purely local formulation, and includes only the changes in slip system alignment across the boundary, but no strengthening effect from grain boundaries. • DAMASK http://damask.mpie.de/ References 1. S.R. Kalidindi and L. Anand, “An approximate procedure for predicting the evolution of crystallographic texture in bulk deformtion processing of FFC metals.”, Int. J. Mech. Sci. 34(4) (1992) pp. 309-329. 2. A.A. Salem et al., “Strain hardening due to deformation twinning in alpha-titanium: Constitutive relations and crystal-plasticity modeling.”, Acta Materialia 53(12) (2005) pp. 3495-3502. 3. X. Wu et al., “Prediction of crystallographic texture evolution and anisotropic stress-strain curves during large plastic strains in high purity alpha-titanium using a taylor-type crystal plasticity model.”, Acta Materialia, 55(2) (2007) pp. 423-432J. 4. Zambaldi C. et al. “Orientation informed nanoindentation of α-titanium: Indentation pileup in hexagonal metals deforming by prismatic slip.”, J. of Mater. Res., 2012, 27(01), pp. 356-367 2014-08-25 MERCIER David 14 CPFEM results (1/3) Gr. A Gr. A Gr. B Gr. B AFM topography of residual indent in Ti-5Al-2.5Sn, close to a grain boundary. Calculated topography from CPFEM of spherical indent close to a GB. • Small discrepancy between experimental and simulated pile-up topographies indicate strain transfer is mainly controlled by geometrical consideration. 2014-08-25 MERCIER David 15 CPFEM results (2/3) CPFEM EBSD Gr. B Gr. A Gr. A Gr. B Local Misorientation from EBSD measurement vs CPFEM results. • The CPFE model with no strengthening effect from grain boundaries seems to predict almost correctly the plasticity transfer. 2014-08-25 MERCIER David 16 CPFEM results (3/3) Accumulated prism. 1<a> shear Accumulated basal shear Isosurfaces of accumulated shear int the bicrystal obtained by CPFEM. Slip transfer is based on the geometrical compatibility of the two grains (high m’ value for prism. 1 <a> and basal, low RBV, high LRB…). 2014-08-25 MERCIER David 17 Advantages of the GUI • Analysis of all GBs in a map (and color coded results), then selection of interesting ones • Fast transfer of experimental data into simulation input files : SX indentation BX indentation • Reduction of possible sources of error in analysis by visualization, standardized workflow and automated data I/O • Readily extendible to other experiments : Polycrystal tensile test µ-cantilever bending test µ-pillar compression test Straining test and TEM Tensile test of Aluminum oligocrystal “dogbone”1. 2014-08-25 Straining test and TEM3. Cu bi-crystal µ-pillar compression test and µ-cantilever bending test 2. MERCIER David 1. Zhao Z. et al., “Investigation of three-dimensional aspects of grain-scale plastic surface deformation of an aluminum oligocrystal.”, International Journal of Plasticity 24, 2008, pp. 2278-2297. 2. Dehm G. et al., “Plasticity and Fracture at Small Length Scales: from Single Crystals towards Interfaces.”, Workshop on Mechanical Behaviour of Systems – 4, 2013 (India). 3. Shen Z. et al., “Dislocation and grain boundary interactions in metal.”, Acta Metal., 1988, 36(12), pp. 3231-3242. 18 Results from in situ straining test in TEM (Kacher et al. 2012) “In situ and tomographic analysis of dislocation/grain boundary interactions in atitanium.”, Phil. Mag., 2014, pp. 1-16. Good agreement in term of residual Burgers vector calculated with the MATLAB Toolbox and values given in Kacher’s paper. 2014-08-25 MERCIER David 19 Results from polycrystal tensile test (Patriarca et al. 2014) “Slip transmission in bcc FeCr polycrystal.”, Materials Science and Engineering: A, 2014, 588, pp. 308-317. Good agreement in term of residual Burgers vector calculated with the MATLAB Toolbox and values given in Patriarca’s paper. 2014-08-25 MERCIER David 20 Conclusion and Outlook • MATLAB Toolbox / GUI = “Bridge between EBSD and CPFEM” For bcc, fcc and hcp materials and for 1 or 2 phase materials Slip trace analysis Many functions implemented to analyze and to quantify the potential for slip transmission at GBs Interfaced with Python code to rapidly generate CPFE simulation input files for indentation experiments Possibility to implement new functions and new CPFE models for other experiments (µ-cantilever, µ-pillar, straining test…) http://github.com/czambaldi/stabix Proceedings paper on ICOTOM17 conference • Preliminary results : CPFE model with no strengthening effect from grain boundaries seems to predict almost correctly the plasticity transfer. • More indentation and 3D EBSD experiments to do… 2014-08-25 MERCIER David 21 Acknowledgments and Questions Dr. P. Eisenlohr, Dr. M. Crimp and Y. Su are acknowledged. Materials World Network grant references NSF: DFG: ZA523/3-1 Thanks for your attention…. Questions ? d.mercier@mpie.de 2014-08-25 MERCIER David 22