Managing Rainwater at the Window-Wall Interface Presented by : Michael Lacasse on behalf of: (M.M. Armstrong, S.M. Cornick, G. Ganapathy, A. Jacob, M. Nicholls, S. Nunes, M. Rousseau) Canadian Home Builders’ Association, Technical Research Committee Meeting, Ottawa, 28 May 2010 CMHC SCHL Introduction • The problems – you know what they are but to summarise...Results from BE surveys • Wall- Window interface details – Key elements from laboratory studies • Thermal performance at the interface CMHC SCHL Introduction, cont’d • CMHC Surveys of Building Envelope Performance • 1995 – Survey of Building Envelope Failures in the Coastal Climate of British Columbia • 1999 – Wall Moisture Problems in Alberta Dwellings • 2001 – Study of High-Rise Envelope Performance In The Coastal Climate of British Columbia CMHC SCHL Surveys of Building Envelope Performance The Survey - Why Did Walls Fail? • Inappropriate balance between wetting and drying mechanisms – Exposure - walls got wet – Details - let water in – Sensitivity of assemblies - inability to drain or dry Drying Wetting CMHC SCHL Surveys of Building Envelope Performance, cont’d Finding: • (at least) 25% of the moisture problems associated with water ingress into wall assemblies were directly attributed to penetration through the windows or the window-wall interface CMHC SCHL CMHC SCHL CMHC SCHL Windows and the Building Envelope “Rain penetration is a major problem with glazing and must be controlled….” Glazing Design - Canadian Building Digest #55 (CBD55) published in July 1964 “Many inquiries concerning rain penetration of exterior wall are received by the B.C. Regional Station…. and are focused on window installation practices.” Rain Leakage of Residential Windows in the Lower Mainland of British Columbia – Building Practice Note No. 42 (BPN42) Division of Building Research, National Research Council of Canada November 1984 “….reports on window performance problems in Atlantic Canada…..” Building Research Note No. 210 (BRN No. 210) - 1984 CMHC SCHL 2002 Water Penetration Resistance of Windows STUDY OF MANUFACTURING, BUILDING & INTERFACE DESIGN, INSTALLATION AND MAINTENANCE FACTORS WINDOW TERMINOLOGY SUMMARY OF STUDY WINDOW INSTALLATION GUIDE STUDY OF CODES, STANDARDS, TESTING AND CERTIFICATION RDH CMHC SCHL Partial Conclusions and Recommendations • Most frequent leakage path L5 (L5 : Through window-wall interface to adjacent wall assembly) • L4 and L5 are considered “high” risk for consequential damage (L4 : through window to adjacent wall assembly) • Minor variation exists between window types with respect to leakage paths L3 L2 L6 L1 L4 L5 CMHC SCHL Partial Conclusions and Recommendations • The CSA A440 B rating performance criteria does not address the current dominant leakage paths that are associated with installed windows Risk of Consequential Damage Rating Applicability of A440 Testing to Leakage Path L1 - Through fixed unit to interior Moderate Good L2 - Around operable unit to interior Moderate Good L3 - Through window to wall interface to interior Moderate Never L1 High Sometimes* L4 L4 - Through window assembly to adjacent wall assembly L5 - Through window to wall assembly interface to adjacent wall assembly High Never L6 - Through window assembly to concealed compartments within window assembly Minor Good Leakage Paths L3 L2 L6 L5 CMHC Depends on where window frame is attached to test frame SCHL Partial Conclusions and Recommendations • Manufacturers have to focus on the design of the entire installed window. This includes …the interface with the perimeter building walls. • Windows need to be …installed with redundant assemblies. • e.g. The addition of sub sill drainage to interface design would improve water penetration performance of installed windows • Designers need “…to increase their focus on interface detailing, considering continuity of all of the critical barriers..” • Installers need to have greater understanding of the manufacturing and building design strategy. • The creation of a mandated or generally accepted certification protocol, would have a positive impact on quality control issues. CMHC SCHL Key Points CMHC-NRC (with industry partners) water initiateleakage WWI project Test results indicate dominant to evaluate paths as: water management performance of various window installation details L4 : through window to adjacent wall assembly • Possibility to evaluate different interface details and L5their : Through interfaceentry to adjacent wall abilitywindow-wall to manage rainwater – evaluate assembly of design robustness – High frequency occurrence andapproach consequential • Development of of a “standards” in a damage laboratory setting – precursor a fieldstandards certification – L4 & L5 not addressed by currenttowindow protocol • Benchmark “performance” of proposed designs CMHC SCHL NRC/IRC Research Program Detail A Variation • Develop procedure to assess rainwater ingress • Evaluate specific window-wall interface details to determine how effective they manage rainwater intrusion CMHC SCHL Test Specimen CMHC SCHL Effectiveness of Seals at Window Frame/Sheathing Membrane Joints • Several approaches to seal the joints between the window and the wall against water ingress were examined: – Seal the back of the window flange against the sheathing membrane CMHC SCHL Self-adhered Membranes – Strip of self-adhered flashing membrane over the joint between the window flange and the sheathing membrane (not at sill) CMHC SCHL Self-adhered Membranes CMHC SCHL Test Observations Reverse lapping Shingle-lapping Large water accumulation on the window head Water accumulation at head NO Water accumulation at head CMHC SCHL Test Observations • Fish mouths and reverse lapping allowed water ingress CMHC SCHL Sequencing is Critical Reverse lapping can channel water behind the plane of water resistance, and risk of damage increases •Shingle lapping is essential – Rough sill flashing laps OVER the sheathing membrane – Sheathing membrane laps OVER the drip cap head flashing – Rough jamb membrane laps OVER the corner upstand of the sill flashing CMHC SCHL Lesson #1: Rough Opening Will Get Wet: Drain it Out • Flash and drain the rough opening – Protect moisture-sensitive materials from water absorption – Provide a drainage path to the outside • • • • • Sloped rough sill Back dam Water impermeable rough sill; up 150 mm on the jambs Ease of drainage out of rough sill, and out of wall assembly Integration with other elements contributing to the control of rainwater ingress (i.e. shingle lapping, sequencing) ROUGH SILL FLASHING SYSTEM CMHC SCHL Facilitate Drainage at Rough Sill of Flanged Windows Ensure positive drainage: • Provide drainage at sill – no seal along flange at sill • Do not tape front of flange at sill joint • Can install window on shims or furring strips to create a clear gap (plus enhanced venting) Window installed over furring strips Shims created a gap CMHC SCHL Specimen Details Window installed over furring strips Shims created a gap CMHC SCHL Air Pressure Difference • Effect on water accumulation on rough sill of: – Location of highest air pressure drop in relation to location of plane of wetness – Air leakage rate CMHC SCHL Lesson #2: Location of Higher Pressure Drop in WWI should be DRY Observations: • Typical technique for sealing perimeter of window flange to sheathing membrane created plane of high resistance to air flow on exterior — however — at this interface, water could flow through small gaps - was not 100% watertight • High pressure drop occurred across imperfect interface seal • Presence of film of water at this interface. • Pressure difference drove water through interface seal • Resulted in higher water accumulation onto rough sill. • Lower water accumulation on rough sill achieved when: • Resistance to air flow at interface seal lower as compared to interior air barrier CMHC SCHL Fabrication of V-side ASTM Back side of flange is caulked CMHC SCHL Observations – Effects of Air Pressure Distribution Specimen B-W1 (V-side; ASTM): High pressure drop (P) across wetted airtight external plane Exterior 302 Pa Bead of sealant at back of window flange No venting or drainage at sill 55 Pa P = 302 – 55 247 Pa Self-adhered membrane Tighter plane of the assembly Pressure tap to measure air pressure in the cavity behind the siding (cavity) Pressure tap to measure air pressure in the stud cavity (stud) Higher water deposition on the rough sill 0 Pa Interior Intended interior air barrier leakier than exterior wet layers of wall specimen Jamb detail (horizontal view) CMHC SCHL Observations – Effects of Air Pressure Distribution Specimen B-W1 (B-side): Lower pressure drop across wetted “vented” external plane Exterior 302 Pa No seal behind flange Self-adhered membrane P = 117 Pa Vented and drained 185 Pa at the sill Lower water deposition on the rough sill Airtightness at this plane of wall assembly Pressure tap to measurenot air as tight as pressure in(ASTM the cavity behind V-side method) the siding (cavity) Pressure tap to measure air pressure in the stud cavity (stud) 0 Pa Intended assembly air barrier leaks as much as V-side Interior Jamb detail (horizontal view) CMHC SCHL Observations – Effect of Location of Plane of Airtightness Reservoir Water Entry - 08 ABS 140 Same rate of air leakage across specimen, 2 different designs Rate of water deposition on the rough sill (ml/min) 120 100 Airtight plane on exterior- WET 80 60 40 DRY- Airtight plane on interior of joint 20 0 0 100 200 300 400 500 600 700 800 Chamber Pressure (Pa) CMHC SCHL Lesson #3: Keep Air Barrier Tight and Dry • Current practice aims at sealing joints that can get wet: joint between window frame (flange) and sheathing membrane • Imperfect seals that got wet and were subjected to higher pressure difference sucked water through seal imperfections • Plane of higher pressure drop (Air Barrier System) should be in a dry location, further inside and towards interior of joint CMHC SCHL Effect of Leakage Rate of Interior ABS Leakier intended air barrier system resulted in higher water deposition on rough sill (exterior plane was sealed) Higher air leakage rate on interior ABS Lower air leakage rate on interior ABS 0 Pa 700 Pa CMHC SCHL Other Factors to Consider • Location of window in relation to thermal plane of wall • Thermal effects of draining sill • Effect of placing insulation into wall-window joint cavity on drainage capability CMHC SCHL Other Factors to Consider • Location of window in relation to thermal plane of wall • Vancouver, -5°C outside; 20°C inside 3.0 C 7.0 C CMHC SCHL To Foam or not to foam? Is that the question? Photos from Gas Technologies Institute CMHC SCHL Points to Remember • Rough opening should be protected with flashing to ensure water tightness at sill - Rough opening will get wet during service life – Ensure all elements are shingle-lapped to outside Ensure proper sequencing takes place. Review procedures with those responsible for installation • Design sill at rough opening to facilitate drainage of incidental water entry from protected sill – sloped sill; drainage gap at sill; back dam • Locate wall-window seal on interior of wall assembly – Ensure 1st and 2nd line of defense against water penetration are not most airtight layers of wall. Rain screen principle applies to WWI too. CMHC SCHL Project literature Trade journals: “Effective Sealing of the Wall-window Interface” ; Home Builder Magazine, March / April 2010, Lacasse, M. A. and Armstrong, M.M. CMHC SCHL Project literature Phase “A” — Interface details typical of Canadian practice Phase — Variations incorporating a drainage Further“B” reading – medium Lacasse, M.A.; Rousseau, M.Z.; Cornick, S.M.; Plescia, S."Assessing the effectiveness of wall-window interface details to manage rainwater," 10th Phase “C” — Use of flexible self adhered flashing Canadian Conference on Building Science & Technology (Ottawa, ON, May 12 membrane 2005), pp. 127-138, (NRCC-47685) Lacasse, M.A. et al., Results on Assessingvariations the Effectivenessfor of Wall-Window Phase “D” — Installation light Interface Details to Manage Rainwater, 11th Canadian Conference on Building commercial design Science and Technology, Banff, Alberta, 2007 Cornick, S.M.; Lacasse, M.A. "A Review of climate loads relevant to assessing the watertightness performance of walls, windows and wall-window interfaces,"Journal of ASTM International, Vol. 2 (10), Nov/Dec 2005, pp. 1-16 (NRCC-47645) CMHC SCHL Project literature Phase “B” — Variations incorporating a drainage medium • Lacasse M., Armstrong, M., Ganapathy, G., Rousseau, M., Cornick, S., Bibee, D., Shuler ,D., Hoffee, A., “Assessing the Effectiveness of Wall-Window Interface Details to Manage Rainwater—Selected Results from Window Installation to a Wall Sheathed in Extruded Polystyrene”, JAI (October 2009) Volume: 6, Issue 9, DOI: 10.1520/JAI101270 • Lacasse, M., Rousseau, M., Cornick, S., Armstrong, M., Ganapathy, G., Nicholls, M., Williams M., “Laboratory Tests of Water Penetration through Wall-Window Interfaces Based on U.S. Residential Window Installation Practice”, JAI (September 2009), Volume: 6, Issue 8; DOI: 10.1520/JAI101428 • M. A. Lacasse, S. M. Cornick, M. Rousseau, M. Armstrong, G. Ganapathy, M. Nicholls, and S. Plescia, “Towards Development of a Performance Standard for Assessing the Effectiveness of Wall-Window Interface Details to Manage Rainwater Intrusion”; JAI (October 2009) Volume: 6, Issue 9, DOI: 10.1520/JAI101446 CMHC SCHL Does this approach work? Visual evidence from the laboratory The following video is courtesy of Mario Goncalves at Patenaude-Trempe and Air-Ins Inc. Varennes, Québec. CMHC SCHL