Teknisk Hjälp
TEKNIK
INNEHÅLL
Felsöknings - PINNFRÄS
Felsöknings - BORR
Felsöknings - BROTSCH
Formler
Verktygs beläggningar
SFM/RPM Omvandlings tabell
Skärdata: Allmän Fräsning - tum
Skärdata: High Performance Fräsning - tum
Skärdata: Allmän Fräsning -Metriskt
Skärdata: High Performance Fräsning- Metriskt
Skärdata: ALUMASTAR Belagda fräsar
Skärdata: VRX/VHM
Skärdata: V4 Höghastighets fräsning - tum
Skärdata: V4 Höghastighets fräsning - Metriskt
Skärdata: V5 Höghastighets fräsning - tum
Skärdata: V5 Höghastighets fräsning - Metriskt
Skärdata: Fräsning i härdat -tum
Skärdata: Fräsning i härdat -Metriskt
Skärdata: Fräsning av formverktyg - tum
Skärdata: Fräsning av formverktyg- Metriskt
Skärdata: Diamant Belagd Fräsar
Skärdata: Brotschar
Skärdata: Borr / Fräs , fasning - tum
Skärdata: Borr / Fräs , fasning - Metriskt
Skärdata: Borr / Fräs , genomgående- tum
Skärdata: Borr / Fräs, genomgående - Metriskt
Skärdata: Borr / Fräs, bottenhål - tum
Skärdata: Borr / Fräs, bottenhål - Metriskt
Skärdata: Borr- tum
Skärdata: Borr - Metriskt
Skärdata: High Performance Micro borr - tum
Skärdata: High Performance Micro borr - mm
Skärdata: High Performance Borr - tum
Skärdata: High Performance Borr - Metriskt
Skärdata: 3-skärig borr för Aluminum
Decimal Equivalent: Omvandlings tabell
www.wedevag.se
Tel 0581-261 00 Fax 0581- 263 11
222
223
224
225
226
227
228
229
230
231
232
233
234
235
236
237
238
239
240
241
242
243
244
245
246
247
248
249
250
252
254
255
256
257
258
259
221
TEKNIK
Felsökning för Pinnfräsar
PROBLEM
Urflisning
Verktyget går av
Vibrationer
Yt finhet
Grader
Högt Ljud
Verktygets Livslängd
Förslitning
Lösegg
Spånstockning
Avböjning
222
www.garrtool.com
FÖRSLAG
Kontrollera detaljens fastspänning
Kontrollera hastigheter och matningar
Säkerställ rundgången på pinnfräsen i chucken
Minska angreppsvinkel eller sänk start hastigheten
Kontrollera kylmedelsflöde och riktning
Minska matningen
Minska axiellt djup
Använd kortare verktyg eller chuck
Skärp om tidigare
För liten tandmatning
Lämna mer material för finbearbetning
Minska axiellt djup
Justera varvtal och matningar
Säkerställ rundgången på pinnfräsen i chucken
Minska matningen
Använd annan typ av pinnfräs
Kontrollera kylmedelsflöde och riktning
Kontrollera detaljens fastspänning
Byt pinnfräs tidigare / för mycket slitage
Kontrollera hastigheter och matningar
Öka varvtal
Minska matningen
Använd annan typ av pinnfräs
Kontrollera detaljens fastspänning
Kontrollera hastigheter och matningar
För liten tandmatning
Säkerställ rundgången på pinnfräsen i chucken
Arbetsmaterial hårdare än väntat
Kontrollera hastigheter och matningar
Spånkontroll
För liten tandmatning
Använd annan typ av pinnfräs
Hastighet för fort
För liten matning
Säkerställ rundgången på pinnfräsen i chucken
Kontrollera hastigheter och matningar
Kontrollera hastigheter och matningar
Kontrollera kylmedelsflöde och riktning
Använd annan typ av pinnfräs
Kontrollera kylmedelsflöde och riktning
Minska axiellt djup
Justera varvtal och matningar
Använd annan typ av pinnfräs
Minska matningen
Minska axiellt djup
Använd kortare verktyg eller chuck
Använd annan typ av pinnfräs
®
Felsökning för Borrar
Urflisning av Spets
Urflisning på Y.D.
Verktyget går av
Kraftigt slitage på hörnen
Långa, tunna spånor
Högt Ljud
Verktygets Livslängd
Hålet för litet
Hålet för stort
Lösegg
Spånstockning
www.wedevag.se
FÖRSLAG
Minska matningen
Kontrollera detaljens fastspänning
Konstant matningshastighet
Kontrollera hastigheter och matningar
Minimera borr överhänget
Minska antalet urspåningar
Minska matningen
Säkerställ rundgången på borren i chucken
Kontrollera kylmedelsflöde och riktning
Kontrollera detaljens fastspänning
Minska matningen
Kontrollera ditt program - är "R" fri från detalj
Kontrollera kylmedelsflöde och riktning
Kontrollera detaljens fastspänning
Öka matningen
Kontrollera kylmedelsflöde och riktning
Säkerställ rundgången på borren i chucken
Kontrollera detaljens fastspänning
Öka matningen
Öka släppningen
Konstant matningshastighet
Öka antalet urspåningar
Kontrollera borren
Kontrollera detaljens fastspänning
Kontrollera att varvtal och matningar är korrekta
Lägre hastigheter och matningar
Kontrollera kylmedelsflöde och riktning
Säkerställ rundgången på borren i chucken
Bekräfta kylmedel koncentrationen
Öka matningen
Bekräfta kylmedel koncentrationen
Bekräfta borr diameter
Minska matningen
Minska matningshastighet vid starten
öka varvtal
Centrera
öka varvtal med ca 20%
Bekräfta kylmedel koncentrationen
Kontrollera kylmedelsflöde och riktning
Lägg till en urspånings cykel för att tömma spånor
öka varvtal
Minska matningen
Kontrollera kylmedelsflöde och riktning
Tel 0581-261 00 Fax 0581- 263 11
TEKNIK
PROBLEM
223
TEKNIK
Felsökning för Brotschar
PROBLEM
Hål diameter för stort
Hål diameter för litet
Hålet är inte rakt
Yt finhet
Verktygets Livslängd
Förslitning
Dålig Spåntransport
224
www.garrtool.com
FÖRSLAG
Kontrollera detaljens fastspänning
Kontrollera hastigheter och matningar
Säkerställ rundgången på brotschen i chucken
Bekräfta brotsch diameter
Kontrollera kylmedelsflöde och riktning
Lämna mer material innan brotschning
Brotschen är sliten
Kontrollera kylmedelsflöde och koncentration
Skärp om tidigare
Hålet var inte borrat på rätt sätt
Lämna mer material innan brotschning
Säkerställ rundgången på brotschen i chucken
Kontrollera detaljens fastspänning
Brotschen är sliten
Kontrollera hastigheter och matningar
Säkerställ rundgången på brotschen i chucken
Kontrollera kylmedelsflöde och riktning
Kontrollera detaljens fastspänning
Arbetsmaterial hårdare än väntat
Kontrollera hastigheter och matningar
Evakuerar inte spånorna korrekt
För liten tandmatning
Hastighet för fort
För liten matning
Säkerställ rundgången på brotschen i chucken
Kontrollera kylmedelsflöde, riktning och koncentration
Kontrollera hastigheter och matningar
Kontrollera kylmedelsflöde, riktning och koncentration
Brotschen är sliten
®
Formler
RPM =
p x Dia. x RPM
12
SFM x 3.82
Dia.
CPT =
IPM
RPM x Number of teeth
IPM =
RPM x Number of teeth x CPT
TEKNIK
SFM =
Chip Thinning theory:
(
)
Radius of tool dia. 2
Radial engagement
=a
a x CPT = Actual CPT
STANDARD WELDON SHANK DIMENSIONS
Diameter (A)
3/8"
.3750"
7/16"
.4375"
1/2"
.5000"
9/16"
.5625"
5/8"
.6250"
3/4"
.7500"
7/8"
.8750"
1"
1.0000"
1-1/4" 1.2500"
B
.050"-.065"
.050"-.065"
.060"-.075"
.065"-.080"
.065"-.080"
.075"-.090"
.065"-.080"
.075"-.090"
.094"-.109"
C
.280"-.282"
.312"-.314"
.330"-.332"
.400"-.402"
.400"-.402"
.455"-.457"
.455"-.457"
.515"-.517"
.515"-.517"
D
.921"
.991"
1.055"
1.154"
1.154"
1.242"
1.242"
1.398"
1.398"
E
.500"
.500"
.500"
h6 TOLERANCE FOR SHRINK FIT HOLDERS
(as taken from the Machinery's Handbook)
SHANK DIAMETER
TOLERANCE
Decimal
Nominal
[ .1181"
[ 3mm
-.00000" / -.00024"
> .1181" - .2362"
> 3mm - 6mm
-.00000" / -.00032"
> .2362" - .3937"
> 6mm - 10mm
-.00000" / -.00035"
> .3937" - .7087"
> 10mm - 18mm
-.00000" / -.00043"
> .7087" - 1.1811"
> 18mm - 30mm
-.00000" / -.00050"
> 1.1811"
> 30mm
-.00000" / -.00050"
For additional help:
Check out the MC-20 machinist calculator or, if you have a smartphone,
search for the feedrate calculator from the App Store.
www.wedevag.se
Tel 0581-261 00 Fax 0581- 263 11
225
TEKNIK
Verktygs Beläggningar
TiN
Allmän beläggning - Låg värmebeständighet. God smörjförmåga.
(Titanium Nitride)
TiCN
(Titanium Carbonitride)
TiALN - Balinit® FUTURA
(Titanium Aluminum Nitride)
Balinit® X.CEED
Flerskiktsbeläggning med god termisk stabilitet för högre
skärhastigeter och matningar. För torr bearbetning och
minimalsmöjning i de flesta stål, nickellegeringar, rostfria stål och
gjutjärn. Utmärkt värmebeständighet, god smörjförmåga. För
material som är under 40 Rc.
Singelbeläggning vars hårdhet, oxidationsbeständighet och
termisk stabilitet optimerades för material över 52 HRC och
höghastighetsbearbetning av svår bearbetade material som
(titanlegeringar, Inconel). Konkurerar med ALTiN.
(Titanium Diboride - TiB2)
En tunn beläggning med en låg vidhäftning mot aluminum,
idealisk för bearbetningar av aluminumlegeringar. Motståndet
mot vidhäftning av aluminum ger högre skärhastigheter och
matningar. Beläggningstjockleken hålls avsiktligt tunn för att
bibehålla en skarp skäregg.
CRYSTALLINE DIAMOND
Förbättrad produktivitet i kompositer och icke-järnmetaller.
Utmärkt val för bearbetning av grafit, glasfiber och kiselbaserade
aluminum. Kan beläggas för speciella borr och fräs bearbetningar.
Balinit® ALCRONA Belagd
Aluminum Krom-baserad beläggning, har utmärkt slitage
motstånd, termisk chock stabilitet och utmärkt värmbeständighet.
Bra i Titan, Inconel och kolfiber.
Balinit® HARDLUBE
Flerskiktsbeläggning med god termisk stabilitet och smörj
egenskaper som behövs för borrning av stål,nickellegeringar,
rostfria stål, gjutjärn, aluminum, mässing och brons. Utmärkt
värmbeständighet och smörjförmåga.
ALUMASTAR®
(CVD)
Balinit® HELICA
226
God nötningsbeständighet. Rekommenderas för bearbetning i
aluminum, mässing och brons. Låg värmebeständighet.
God smörjförmåga.
www.garrtool.com
G6 Generationens beläggning. Högt slitage motstånd och låg
vidhäftnings tendens, maximal seghet och en mycket slät yta har
gett en utmärkt prestanda på borren. Denna beläggning är
speciellt för hårdmetallborrar. Helica är en del av AlCrN-baserade
beläggningar.
®
SFM (M/Min.) / RPM Omvandlings tabell
TEKNIK
Fractional
DIAMETER
.0625"
1/16"
.0938"
3/32"
.1250"
1/8"
.1562"
5/32"
.1875"
3/16"
.2188"
7/32"
.2500"
1/4"
.3750"
3/8"
.4375"
7/16"
.5000"
1/2"
.6250"
5/8"
.7500"
3/4"
.8750"
7/8"
1.000"
1"
3050
2040
1530
1220
1020
875
765
4580
3060
2290
1830
1530
1310
1150
610
510
440
380
310
250
220
190
920
760
570
570
460
380
330
285
6100
4080
3050
2450
2040
1750
7630
5100
3820
3050
2550
2180
1530
1220
1020
760
760
610
510
440
385
1920
1530
1270
950
950
770
630
550
9150
6120
4570
3670
3060
475
2620
2290
1830
1530
1140
1140
920
760
660
575
10,680
7140
5350
4270
12,200
8150
6100
4900
3570
3060
2680
2140
1780
1330
1330
1080
880
770
665
4070
3500
3100
2450
2000
1500
1500
1200
1000
875
18,500
12,200
9200
7300
750
6100
5250
4600
3700
3100
2300
2300
1800
1500
1300
1100
RPM
SFM
50
75
100
125
150
175
200
300
400
500
750
1000
1500
2000
3000
4000
5000
.3125"
5/16"
24,500
16,300
12,200
9800
8150
7000
6100
4900
4100
3050
3050
2450
2050
1750
1525
30,500
20,400
15,300
12,200
10,200
8700
7600
6100
5100
3800
3800
3100
2500
2200
1900
45,800
36,700
22,900
18,300
15,300
13,100
11,500
9200
7600
5700
5700
4600
3800
3770
2850
-
40,800
30,600
24,500
20,400
17,500
15,300
12,200
10,200
7650
7650
6100
5100
4400
3800
-
-
40,800
36,700
30,600
26,200
22,900
18,300
15,300
11,300
11,300
9200
7600
6500
5700
-
-
-
49,000
40,800
35,000
30,600
24,400
20,400
15,300
15,300
12,200
10,200
8700
7600
-
-
-
-
-
52,500
45,900
36,600
30,600
22,900
22,900
18,300
15,300
13,100
11,400
-
-
-
-
-
-
-
48,800
40,800
30,600
30,600
24,400
20,400
17,500
15,200
-
-
-
-
-
-
-
-
51,000
38,200
38,200
30,600
25,500
21,800
19,000
.5512"
14.0
.6299"
16.0
.7087"
18.0
.7874"
20.0
.8661"
22.0
.9843"
25.0
Metrisk
DIAMETER
.0394"
1.0
.0787"
2.0
.1181"
3.0
.1575"
4.0
.1969"
5.0
.2362"
6.0
.3150"
8.0
4800
2400
1600
1200
960
800
600
.4724"
12.0
480
400
340
300
265
240
220
190
7000
3500
2300
1750
1400
1170
875
700
585
500
440
390
350
320
280
RPM
M/Min.
15
22
30
38
45
53
60
90
120
150
230
300
450
600
900
1200
1500
.3937"
10.0
10,000
4800
3200
2400
1900
1590
1200
955
800
685
600
530
480
440
380
12,100
6000
4000
3025
2420
2020
1515
1210
1000
870
760
670
600
550
485
14,300
7200
4800
3600
2870
2390
1790
1430
1200
1020
900
800
710
650
575
16,880
8440
5630
4220
3375
2815
2110
1690
1400
1200
1055
940
845
770
675
19,110
9550
6370
4780
3825
3185
2390
1910
1590
1365
1200
1060
955
870
765
28,770
14,350
9550
7165
5735
4780
3585
2870
2390
2050
1790
1590
1430
1300
1150
38,220
19,100
12,750
9550
7645
6370
4780
3820
3185
2730
2490
2120
1910
1740
1530
47,770
23,885
15,925
11,950
9550
7965
5970
4780
3980
3410
2990
2650
2390
2170
1900
-
36,625
24,400
18,315
14,650
12,210
9150
7325
6100
5230
4580
4070
3660
3330
2930
-
47,770
31,850
23,885
19,110
15,925
11,950
9550
7960
6825
5970
5300
4780
4340
3820
-
-
47,770
35,830
28,660
23,885
17,915
14,330
11,950
10,240
8960
7960
7170
6510
5730
-
-
-
47,770
38,220
31,850
23,885
19,100
15,920
13,650
12,000
10,600
9550
8685
7600
-
-
-
-
-
47,770
35,830
28,660
23,885
20,475
17,900
15,900
14,330
13,030
11,500
-
-
-
-
-
-
47,770
38,210
31,850
27,300
23,885
21,230
19,100
17,370
15,300
-
-
-
-
-
-
-
47,770
39,810
34,210
29,860
26,540
23,885
21,710
19,100
www.wedevag.se
Tel 0581-261 00 Fax 0581- 263 11
227
TEKNIK
Allmän bearbetning Solid hårdmetall fräs Guide
Fractional
Type
Rc
Hardness
Powdered Metal, Stellite, Hs-21,
Haynes 25/188, X-40, L-605
MILLING SFM (Vc)
2 Skär
stub / std.
2 Skär
Extra lång
< 35
> 35
-
-
Invar, Kovar, Inconel-625/718,
Waspalloy, Rene, Hastalloy, A286
< 35
> 35
-
-
Incoloy 800-802, Multimet N-155,
Timkin 16-25-6, Carpenter 22-b3
< 35
> 35
-
-
175 - 300
125 - 175
Monel - 65% Nickel
CHIPLOAD PER FLUTE (Fz)
3 & 4 Skär 3 & 4 Skär Diamond
stub / std. Extra lång Coated 1/32" - 1/8"
COBALT BASE ALLOYS
175 - 225 150 - 200
.0005" - .0010"
125 - 175 100 - 150
.0003" - .0005"
NICKEL BASE ALLOYS
125 - 175 100 - 150
.0005" - .0010"
70 - 115
70 - 100
.0003" - .0005"
IRON BASE ALLOYS
175 - 225 150 - 200
.0005" - .0010"
125 - 175 100 - 150
.0003" - .0005"
MONEL
1/8" - 1/4" 1/4" - 1/2"
175 - 300
125 - 175
-
1/2" - 1"
1" - 1-1/4"
.0008" - .0020"
.0005" - .0015"
.0010" - .0030"
.0010" - .0020"
.0020" - .0040"
.0010" - .0030"
.0030" - .0050"
.0020" - .0040"
.0008" - .0020"
.0005" - .0015"
.0010" - .0030"
.0010" - .0020"
.0020" - .0040"
.0010" - .0030"
.0030" - .0050"
.0020" - .0040"
.0008" - .0020"
.0005" - .0015"
.0010" - .0030"
.0010" - .0020"
.0020" - .0040"
.0010" - .0030"
.0030" - .0050"
.0020" - .0040"
.0007" - .0015"
.0010" - .0025"
.0015" - .0040"
.0030" - .0050"
.0040" - .0060"
TITANIUM ALLOYS
Commercially Pure, 6Al-4V,
Astm 1/2/3, 6Al-25N-4Zr-2Mo-Si
200 - 300
125 - 250
200 - 300
125 - 250
-
.0007" - .0015"
.0010" - .0025"
.0015" - .0040"
.0030" - .0050"
.0040" - .0060"
5553 / Beta Titanium
-
-
125 - 225
100 - 200
-
.0005" - .0010"
.0008" - .0020"
.0010" - .0030"
.0020" - .0040"
.0030" - .0050"
STAINLESS STEELS
150 - 250 100 - 150
.0005" - .0010"
125 - 175
80 - 150
.0003" - .0005"
200 - 250 125 - 175
.0005" - .0010"
150 - 200 100 - 150
.0003" - .0005"
90 - 125
80 - 120
.0005" - .0008"
75 - 110
60 - 90
.0003" - .0005"
150 - 250 100 - 150
.0005" - .0010"
125 - 175
80 - 150
.0003" - .0005"
HIGH STRENGTH TOOL STEELS
.0008" - .0020"
.0005" - .0015"
.0008" - .0020"
.0005" - .0015"
.0008" - .0015"
.0005" - .0010"
.0008" - .0020"
.0005" - .0015"
.0010" - .0030"
.0010" - .0020"
.0010" - .0030"
.0010" - .0020"
.0010" - .0020"
.0010" - .0015"
.0010" - .0030"
.0010" - .0020"
.0020" - .0040"
.0010" - .0030"
.0020" - .0040"
.0010" - .0030"
.0020" - .0040"
.0010" - .0030"
.0020" - .0040"
.0010" - .0030"
.0030" - .0050"
.0020" - .0040"
.0030" - .0050"
.0020" - .0040"
.0030" - .0050"
.0020" - .0040"
.0030" - .0050"
.0020" - .0040"
13/8, 15/5, 17-4, pH Types
Inox, 200 Series, 300 Series
304L, 316L, Nitronic 50, Inox
400 Series
4140, 4340, 6150, 5210, A2, D2,
P20, H11, H13, S2, O1
< 35
> 35
< 35
> 35
< 35
> 35
< 35
> 35
-
-
< 30
-
-
150 - 225
125 - 175
-
.0005" - .0010"
.0008" - .0020"
.0010" - .0030"
.0020" - .0040"
.0030" - .0050"
30 - 38
-
-
90 - 125
80 - 120
-
.0003" - .0005"
.0005" - .0015"
.0010" - .0020"
.0010" - .0030"
.0020" - .0040"
> 38
-
-
60 - 90
50 - 80
-
.0002" - .0004"
.0003" - .0007"
.0008" - .0015"
.0010" - .0025"
.0015" - .0035"
.0010" - .0025"
.0008" - .0020"
.0015" - .0040"
.0010" - .0030"
.0030" - .0050"
.0020" - .0040"
.0040" - .0060"
.0030" - .0050"
.0010" - .0025"
.0008" - .0020"
.0015" - .0040"
.0010" - .0030"
.0030" - .0050"
.0020" - .0040"
.0040" - .0060"
.0030" - .0050"
200, 250, 300, 8620
< 35
> 35
-
-
A36, 12L14,
1000’s, 1100’s, 1300’s
< 35
> 35
-
-
MEDIUM ALLOY TOOL STEELS
175 - 250 150 - 200
.0007" - .0015"
100 - 175 100 - 150
.0005" - .0010"
CARBON STEELS
175 - 250 150 - 200
.0007" - .0015"
100 - 175 100 - 150
.0005" - .0010"
CAST MATERIAL
Steel
225 - 325
175 - 250
250 - 350
175 - 250
-
.0010" - .0020"
.0015" - .0040"
.0020" - .0060"
.0030" - .0100"
.0050" - .0100"
Ductile Iron
200 - 300
125 - 200
200 - 300
125 - 200
-
.0005" - .0015"
.0010" - .0030"
.0015" - .0040"
.0020" - .0060"
.0030" - .0080"
Gray Iron
225 - 325
175 - 250
250 - 350
175 - 250
-
.0010" - .0020"
.0015" - .0040"
.0020" - .0060"
.0030" - .0100"
.0050" - .0100"
Aluminum
250 - 350
250 - 350
250 - 350
250 - 350
-
.0010" - .0020"
.0015" - .0040"
.0020" - .0060"
.0030" - .0100"
.0050" - .0100"
.0010" - .0020"
.0015" - .0040"
.0020" - .0060"
.0030" - .0100"
.0050" - .0150"
Aircraft Grade (6061, 7075)
Standard
Speed
High
Speed
ALUMINUM
300 - 500
300 - 500
300 - 500
-
300 - 500
(SEE HIGH SPEED ALUMINUM CHART - Sidan 232)
MAGNESIUM
300 - 500
300 - 500
300 - 500
300 - 500
-
.0010" - .0020"
.0015" - .0040"
.0020" - .0060"
.0030" - .0100"
.0050" - .0100"
-
.0007" - .0015"
.0010" - .0025"
.0015" - .0035"
.0020" - .0080"
.0040" - .0100"
.0007" - .0015"
.0010" - .0025"
.0015" - .0035"
.0020" - .0080"
.0040" - .0100"
200 - 500
.0010" - .0020"
.0015" - .0040"
.0020" - .0060"
.0030" - .0100"
.0050" - .0100"
300 - 1000
.0010" - .0020"
.0015" - .0040"
.0020" - .0060"
.0030" - .0100"
.0050" - .0100"
COPPER
Copper Alloys
300 - 400
300 - 450
250 - 350
BRASS, BRONZE
Brass, Aluminum/Bronze,
Low Silicon Bronze
300 - 400
Glass Epoxy, Fiberglass, Plastics
200 - 400
Graphite, G10
250 - 350
200 - 300
275 - 375
200 - 300
-
COMPOSITE MATERIAL
200 - 400
200 - 400
200 - 400
(SEE GRAPHITE CHART - Sidan 242)
When plunging into a solid, drop feed by approximately 50%.
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®
High Performance Solid hårdmetall fräs Guide
Fractional
Aluminum Series
Uncoated
Powdered Metal, Stellite, Hs-21,
Haynes 25/188, X-40, L-605
< 35
> 35
-
Invar, Kovar, Inconel-625/718,
Waspalloy, Rene, Hastalloy, A286
< 35
> 35
-
Incoloy 800-802, Multimet N-155,
Timkin 16-25-6, Carpenter 22-b3
< 35
> 35
-
Monel - 65% Nickel
-
CHIPLOAD PER FLUTE (Fz)
All Other
High Performance Series
Coated
Uncoated
X.CEED Belagd
COBALT BASE ALLOYS
200 - 275
275 - 400
125 - 175
175 - 250
NICKEL BASE ALLOYS
150 - 200
200 - 300
90 - 125
125 - 200
IRON BASE ALLOYS
200 - 300
250 - 350
150 - 200
200 - 250
MONEL
-
200 - 300
275 - 400
1/8" - 1/4"
1/4" - 1/2"
1/2" - 1"
.0008" - .0020"
.0005" - .0015"
.0010" - .0030"
.0010" - .0020"
.0020" - .0040"
.0010" - .0030"
.0008" - .0020"
.0005" - .0015"
.0010" - .0030"
.0010" - .0020"
.0020" - .0040"
.0010" - .0030"
.0008" - .0020"
.0005" - .0015"
.0010" - .0030"
.0010" - .0020"
.0020" - .0040"
.0010" - .0030"
.0010" - .0025"
.0015" - .0040"
.0030" - .0050"
TITANIUM ALLOYS
Commercially Pure, 6Al-4V,
Astm 1/2/3, 6Al-25N-4Zr-2Mo-Si
125 - 300
250 - 400
150 - 300
250 - 400
.0005" - .0012"
.0010" - .0025"
.0015" - .0040"
5553 / Beta Titanium
-
-
100 - 200
150 - 250
.0004" - .0010"
.0008" - .0020"
.0010" - .0030"
.0008" - .0020"
.0005" - .0015"
.0008" - .0020"
.0005" - .0015"
.0008" - .0015"
.0005" - .0010"
.0008" - .0020"
.0005" - .0015"
.0010" - .0030"
.0010" - .0020"
.0010" - .0030"
.0010" - .0020"
.0010" - .0020"
.0010" - .0015"
.0010" - .0030"
.0010" - .0020"
.0020" - .0040"
.0010" - .0030"
.0020" - .0040"
.0010" - .0030"
.0020" - .0040"
.0010" - .0030"
.0020" - .0040"
.0010" - .0030"
13/8, 15/5, 17-4, pH Types
Inox, 200 Series, 300 Series
304L, 316L, Nitronic 50, Inox
400 Series
4140, 4340, 6150, 5210, A2, D2,
P20, H11, H13, S2, O1
STAINLESS STEELS
200 - 350
250 - 300
150 - 250
200 - 250
250 - 350
300 - 400
175 - 275
225 - 300
125 - 200
250 - 300
90 - 125
200 - 250
200 - 350
250 - 300
150 - 250
200 - 250
HIGH STRENGTH TOOL STEELS
< 35
> 35
< 35
> 35
< 35
> 35
< 35
> 35
-
< 30
-
-
225 - 300
250 - 350
.0008" - .0020"
.0010" - .0030"
.0020" - .0040"
30 - 38
-
-
125 - 200
150 - 250
.0005" - .0015"
.0010" - .0020"
.0010" - .0030"
.0010" - .0025"
.0008" - .0020"
.0015" - .0040"
.0010" - .0030"
.0030" - .0050"
.0020" - .0040"
.0010" - .0025"
.0008" - .0020"
.0015" - .0040"
.0010" - .0030"
.0030" - .0050"
.0020" - .0040"
(SEE HIGH ROCKWELL CHART - SidanS 238-239)
> 38
200, 250, 300, 8620
< 35
> 35
-
Platinum, A36, 12L14,
1000’s, 1100’s, 1300’s
< 35
> 35
-
MEDIUM ALLOY TOOL STEELS
250 - 350
250 - 400
150 - 200
150 - 300
CARBON STEELS
250 - 350
300 - 500
150 - 200
250 - 400
CAST MATERIAL
Steel
-
-
175 - 250
250 - 350
.0015" - .0040"
.0020" - .0060"
.0030" - .0100"
Ductile Iron
-
-
200 - 300
250 - 400
.0015" - .0040"
.0020" - .0060"
.0030" - .0100"
Gray Iron
-
-
175 - 250
200 - 400
.0015" - .0040"
.0020" - .0060"
.0030" - .0100"
Aluminum
300 - 400
350 - 500
300 - 400
-
.0015" - .0040"
.0020" - .0060"
.0030" - .0100"
300 - 500
.0015" - .0040"
.0020" - .0060"
.0030" - .0100"
Aircraft Grade (6061, 7075)
TEKNIK
Type
MILLING SFM (Vc)
Rc
Hardness
Standard
Speed
High
Speed
ALUMINUM
300 - 400
300 - 600
200 - 400
(SEE HIGH SPEED ALUMINUM CHART - Sidan 232)
MAGNESIUM
200 - 300
200 - 500
200 - 300
200 - 300
300 - 500
200 - 300
300 - 500
.0015" - .0040"
.0020" - .0060"
.0030" - .0100"
300 - 500
.0010" - .0025"
.0015" - .0035"
.0020" - .0080"
.0010" - .0025"
.0015" - .0035"
.0020" - .0080"
COPPER
Copper Alloys
Brass, Aluminum/Bronze,
Low Silicon Bronze
BRASS, BRONZE
200 - 300
300 - 500
200 - 300
200 - 400
Beryllium added to any material adds hardness and some nickel content. If tool displays chatter, increase feed (IPM) up to 30% and reduce speed (RPM) by 10%.
More detailed information is available on succeeding sidans regarding the following materials: Aluminum, High Rockwell Steels, Graphite, and VRX PINNFRÄS
OBS - DETTA ÄR ENDAST STARTVÄRDEN. HÖGRE RESULTAT KAN UPPNÅS MED BÄSTA MÖJLIGA FÖRUTSÄTTNINGAR.
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Tel 0581-261 00 Fax 0581- 263 11
229
TEKNIK
Allmän bearbetning Solid hårdmetall fräs
Guide
Type
Rc
Hardness
Powdered Metal, Stellite, Hs-21,
Haynes 25/188, X-40, L-605
MILLING M/Min. (Vc)
2 Skär
stub / std.
2 Skär
Extra lång
< 35
> 35
-
-
Invar, Kovar, Inconel-625/718,
Waspalloy, Rene, Hastalloy, A286
< 35
> 35
-
-
Incoloy 800-802, Multimet N-155,
Timkin 16-25-6, Carpenter 22-b3
< 35
> 35
-
-
Monel - 65% Nickel
50 - 90
35 - 50
50 - 90
Commercially Pure, 6Al-4V,
Astm 1/2/3, 6Al-25N-4Zr-2Mo-Si
60 - 90
35 - 75
60 - 90
35 - 75
5553 / Beta Titanium
-
-
35 - 65
30 - 60
13/8, 15/5, 17-4, pH Types
Inox, 200 Series, 300 Series
304L, 316L, Nitronic 50, Inox
400 Series
4140, 4340, 6150, 5210, A2, D2,
P20, H11, H13, S2, O1
CHIPLOAD PER FLUTE (Fz)
3 & 4 Skär 3 & 4 Skär DIAMOND
stub / std. Extra lång COATED
COBALT BASE ALLOYS
50 - 70
45 - 60
35 - 50
30 - 45
NICKEL BASE ALLOYS
35 - 50
30 - 45
20 - 35
15 - 25
IRON BASE ALLOYS
50 - 70
45 - 60
35 - 50
30 - 45
MONEL
1.0 - 3.0
3.0 - 6.0
6.0 - 12.0
.010 - .025
.005 - .015
.020 - .050
.010 - .035
.025 - .075
.025 - .050
.050 - .100
.025 - .075
.075 - .125
.050 - .100
.010 - .025
.005 - .015
.020 - .050
.010 - .035
.025 - .075
.025 - .050
.050 - .100
.025 - .075
.075 - .125
.050 - .100
.010 - .025
.005 - .015
.020 - .050
.010 - .035
.025 - .075
.025 - .050
.050 - .100
.025 - .075
.075 - .125
.050 - .100
.015 - .035
.025 - .065
.035 - .100
.075 - .125
.100 - .150
-
.015 - .035
.025 - .065
.035 - .100
.075 - .125
.100 - .150
-
.010 - .025
.020 - .050
.025 - .075
.050 - .100
.075 - .125
STAINLESS STEELS
45 - 75
30 - 45
.010 - .025
35 - 50
25 - 45
.005 - .015
60 - 80
40 - 55
.010 - .025
45 - 60
30 - 45
.005 - .015
25 - 40
25 - 35
.010 - .020
20 - 35
15 - 25
.005 - .015
45 - 75
30 - 45
.010 - .025
35 - 50
25 - 40
.005 - .015
HIGH STRENGTH TOOL STEELS
.020 - .050
.010 - .035
.020 - .050
.010 - .035
.020 - .035
.010 - .025
.020 - .050
.010 - .035
.025 - .075
.025 - .050
.025 - .075
.025 - .050
.025 - .050
.025 - .035
.025 - .075
.025 - .050
.050 - .100
.025 - .075
.050 - .100
.025 - .075
.035 - .075
.025 - .050
.050 - .100
.025 - .075
.075 - .125
.050 - .100
.075 - .125
.050 - .100
.050 - .100
.035 - .075
.075 - .125
.050 - .100
35 - 50
-
12.0 - 25.0 25.0 - 32.0
TITANIUM ALLOYS
< 35
> 35
< 35
> 35
< 35
> 35
< 35
> 35
-
-
< 30
-
-
45 - 60
35 - 50
-
.010 - .025
.020 - .050
.025 - .075
.050 - .100
.075 - .125
30 - 38
-
-
30 - 45
25 - 35
-
.005 - .015
.010 - .035
.025 - .050
.025 - .075
.050 - .100
> 38
-
-
15 - 30
10 - 25
-
.003 - .008
.005 - .020
.015 - .040
.020 - .065
.035 - .090
.025 - .065
.020 - .050
.035 - .100
.025 - .075
.075 - .125
.050 - .100
.100 - .150
.075 - .125
.025 - .065
.020 - .050
.035 - .100
.025 - .075
.075 - .125
.050 - .100
.100 - .150
.075 - .125
MEDIUM ALLOY TOOL STEELS
55 - 75
45 - 60
.015 - .035
35 - 55
30 - 45
.010 - .025
CARBON STEELS
55 - 75
45 - 60
.015 - .035
35 - 55
30 - 45
.010 - .025
CAST MATERIAL
200, 250, 300, 8620
< 35
> 35
-
-
A36, 12L14,
1000’s, 1100’s, 1300’s
< 35
> 35
-
-
Steel
70 - 100
50 - 75
75 - 105
50 - 75
-
.025 - .050
.035 - .100
.050 - .150
.075 - .250
.125 - .250
Ductile Iron
60 - 90
35 - 60
60 - 90
35 - 60
-
.015 - .035
.025 - .075
.035 - .100
.050 - .150
.075 - .200
Gray Iron
70 - 100
50 - 75
75 - 105
50 - 75
-
.025 - .050
.035 - .100
.050 - .150
.075 - .250
.125 - .250
Aluminum
75 - 105
75 - 105
75 - 105
75 - 105
-
.025 - .050
.035 - .100
.050 - .150
.075 - .250
.125 - .250
.025 - .050
.035 - .100
.050 - .150
.075 - .250
.125 - .300
Aircraft Grade (6061, 7075)
Standard
Speed
High
Speed
ALUMINUM
90 - 150
90 - 150
90 - 150
-
90 - 150
(SEE HIGH SPEED ALUMINUM CHART - Sidan 232)
MAGNESIUM
90 - 150
90 - 150
90 - 150
90 - 150
-
.025 - .050
.035 - .100
.050 - .150
.075 - .250
.125 - .250
-
.020 - .040
.025 - .065
.040 - .090
.050 - .200
.075 - .250
.020 - .040
.025 - .065
.040 - .090
.050 - .200
.075 - .250
60 - 150
.025 - .050
.035 - .100
.050 - .150
.075 - .250
.125 - .250
90 - 300
.025 - .050
.035 - .100
.050 - .150
.075 - .250
.125 - .250
COPPER
Copper Alloys
120 - 150
90 - 135
75 - 105
BRASS, BRONZE
Brass, Aluminum/Bronze,
Low Silicon Bronze
90 - 120
Glass Epoxy, Fiberglass, Plastics
60 - 120
Graphite, G10
75 - 105
60 - 90
75 - 115
60 - 90
-
COMPOSITE MATERIAL
60 - 120
60 - 120
60 - 120
(SEE GRAPHITE CHART - Sidan 242)
When plunging into a solid, drop feed by approximately 50%.
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High Performance Solid hårdmetall fräs Guide
Metrisk
Aluminum Series
Uncoated
Powdered Metal, Stellite, Hs-21,
Haynes 25/188, X-4. L-605
< 35
> 35
-
Invar, Kovar, Inconel-625/718,
Waspalloy, Rene, Hastalloy, A286
< 35
> 35
-
Incoloy 800-802, Multimet N-155,
Timkin 16-25-6, Carpenter 22-b3
< 35
> 35
-
Monel - 65% Nickel
-
CHIPLOAD PER FLUTE (Fz)
All Other
High Performance Series
Coated
Uncoated
X.CEED Belagd
COBALT BASE ALLOYS
60 - 80
80 - 120
40 - 50
50 - 75
NICKEL BASE ALLOYS
45 - 60
60 - 90
25 - 40
40 - 60
IRON BASE ALLOYS
60 - 90
75 - 105
45 - 60
60 - 75
MONEL
-
60 - 90
80 - 120
3.0 - 6.0
6.0 - 12.0
12.0 - 25.0
.020 - .050
.010 - .035
.025 - .075
.025 - .050
.050 - .100
.025 - .075
.020 - .050
.010 - .035
.025 - .075
.025 - .050
.050 - .100
.025 - .075
.020 - .050
.010 - .035
.025 - .075
.025 - .050
.050 - .100
.025 - .075
.025 - .065
.035 - .100
.075 - .125
TITANIUM ALLOYS
Commercially Pure, 6Al-4V,
Astm 1/2/3, 6Al-25N-4Zr-2Mo-Si
40 - 90
75 - 120
45 - 90
75 - 120
.010 - .025
.025 - .065
.035 - .100
5553 / Beta Titanium
-
-
30 - 60
45 - 75
.008 - .020
.020 - .050
.025 - .075
.020 - .050
.010 - .035
.020 - .050
.010 - .035
.020 - .035
.010 - .025
.020 - .050
.010 - .035
.025 - .075
.025 - .050
.025 - .075
.025 - .050
.025 - .050
.025 - .035
.025 - .075
.025 - .050
.050 - .100
.025 - .075
.050 - .100
.025 - .075
.035 - .075
.025 - .050
.050 - .100
.025 - .075
13/8, 15/5, 17-4, pH Types
Inox, 200 Series, 300 Series
304L, 316L, Nitronic 50, Inox
400 Series
4140, 4340, 6150, 5210, A2, D2,
P20, H11, H13, S2, O1
STAINLESS STEELS
60 - 105
75 - 90
45 - 75
60 - 75
75 - 105
90 - 120
50 - 80
65 - 90
40 - 60
75 - 90
25 - 40
60 - 75
60 - 105
75 - 90
45 - 75
60 - 75
HIGH STRENGTH TOOL STEELS
< 35
> 35
< 35
> 35
< 35
> 35
< 35
> 35
-
< 30
-
-
65 - 90
75 - 105
.020 - .050
.025 - .075
.050 - .100
30 - 38
-
-
40 - 60
45 - 75
.010 - .035
.025 - .050
.025 - .075
.025 - .065
.020 - .050
.035 - .100
.025 - .075
.075 - .125
.050 - .100
.025 - .065
.020 - .050
.035 - .100
.025 - .075
.075 - .125
.050 - .100
(SEE HIGH ROCKWELL CHART - SidanS 238-239)
> 38
200, 250, 300, 8620
< 35
> 35
-
Platinum, A36, 12L14,
1000’s, 1100’s, 1300’s
< 35
> 35
-
MEDIUM ALLOY TOOL STEELS
75 - 105
75 - 120
45 - 60
45 - 90
CARBON STEELS
75 - 105
90 - 150
45 - 60
75 - 120
CAST MATERIAL
Steel
-
-
50 - 75
75 - 120
.035 - .100
.050 - .150
.075 - .250
Ductile Iron
-
-
60 - 90
90 - 125
.035 - .100
.050 - .150
.075 - .250
Gray Iron
-
-
50 - 75
75 - 125
.035 - .100
.050 - .150
.075 - .250
Aluminum
90 - 120
90 - 150
90 - 120
-
.035 - .100
.050 - .150
.075 - .250
90 - 150
.035 - .100
.050 - .150
.075 - .250
Aircraft Grade (6061, 7075)
TEKNIK
Type
MILLING M/Min. (Vc)
Rc
Hardness
Standard
Speed
High
Speed
ALUMINUM
90 - 120
90 - 180
60 - 120
(SEE HIGH SPEED ALUMINUM CHART - Sidan 232)
MAGNESIUM
60 - 90
60 - 150
60 - 90
90 - 150
60 - 90
90 - 150
.035 - .100
.050 - .150
.075 - .250
90 - 150
.025 - .065
.040 - .090
.050 - .200
.025 - .065
.040 - .090
.050 - .200
COPPER
Copper Alloys
Brass, Aluminum/Bronze,
Low Silicon Bronze
60 - 90
BRASS, BRONZE
60 - 90
90 - 150
60 - 90
60 - 120
Beryllium added to any material adds hardness and some nickel content. If tool displays chatter, increase feed (M/Min.) up to 30% and reduce speed (RPM) by 10%.
More detailed information is available on succeeding sidans regarding the following materials: Aluminum, High Rockwell Steels, Graphite, and VRX PINNFRÄS
OBS - DETTA ÄR ENDAST STARTVÄRDEN. HÖGRE RESULTAT KAN UPPNÅS MED BÄSTA MÖJLIGA FÖRUTSÄTTNINGAR.
www.wedevag.se
Tel 0581-261 00 Fax 0581- 263 11
231
TEKNIK
GARR TOOL Tillämpnings Guide för ALUMASTAR
Belagd Pinnfräs i Aircraft Grade Aluminum
Fractional
SLOTTING
Axial = .5xD
SIDE MILLING
Axial = 1xD
Axial [ 1xD
Radial [ .5xD
SFM = 1500 - 2000
SFM = 750 - 1500
SFM = 1500 - 2000
Diameter
CPT = 1.5% - 3% of diameter
CPT = 1% - 2% of diameter
CPT = 2% - 3% of diameter
3/16"
.0028" - .0056"
.0018" - .0037"
.0037" - .0056"
1/4"
.0037" - .0074"
.0025" - .0050"
.0050" - .0075"
5/16"
.0052" - .0104"
.0031" - .0062"
.0062" - .0094"
3/8"
.0055" - .0110"
.0037" - .0074"
.0075" - .0112"
1/2"
.0075" - .0150"
.0050" - .0100"
.0100" - .0150"
5/8"
.0093" - .0186"
.0062" - .0125"
.0125" - .0187"
3/4"
.0112" - .0224"
.0075" - .0150"
.0150" - .0225"
1"
.0150" - .0300"
.0100" - .0200"
.0200" - .0300"
Metrisk
SLOTTING
Axial = .5xD
SIDE MILLING
Axial = 1xD
Axial [ 1xD
Radial [ 0.5xD
M/Min. = 450 - 760
M/Min. = 225 - 450
M/Min. = 450 - 760
Diameter
CPT = 1.5% - 3% of diameter
CPT = 1% - 2% of diameter
CPT = 2% - 3% of diameter
4.0
.060 - .120
.040 - .080
.080 - .120
6.0
.090 - .180
.060 - .120
.120 - .180
8.0
.120 - .240
.080 - .160
.160 - .240
10.0
.150 - .300
.100 - .200
.200 - .300
12.0
.180 - .360
.120 - .240
.240 - .360
16.0
.240 - .480
.160 - .320
.320 - .480
20.0
.300 - .600
.200 - .400
.400 - .600
25.0
.375 - .750
.250 - .500
.500 - .750
CPT = Chipload per flute (Fz)
END MILL NOTES:
For CAT 40 machines using tools over 5/8" diameter,
speeds and feeds may need to be reduced by as much as 50%
Climb milling recommended for best finish
Figures shown are based on 6061 / 7075
CAT 50 Taper holders are recommended for 3/4" and 1" diameter PINNFRÄS
In controlled slotting tests, 4000 SFM, 1% diameter Chipload Per Flute, and 50% of Dia. axial depth were obtained
In cases for tools with slower SFM (M/Min.), reference Series 242M/842M, sidan 62
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GARR TOOL VRX/VHM Pinnfräsar
Tillämpnings Guide
TEKNIK
Fractional
Material
Rc
SFM
(Vc)
CHIPLOAD PER FLUTE Recommendations (Fz)
1/8"
3/16"
1/4"
5/16"
3/8"
1/2"
5/8"
3/4"
1"
*Profiling
Slotting
Radial
Axial
Stainless Steel: 303
290-375 .0004"-.0008" .0008"-.0010" .0010"-.0015" .0013"-.0020" .0015"-.0020" .0020"-.0030" .0025"-.0035" .0030"-.0040" .0035"-.0045"
1xD
1xD
Stainless Steel: 304, 316,
400 Series, Kovar, Invar
250-300 .0003"-.0006" .0006"-.0010" .0008"-.0015" .0010"-.0020" .0012"-.0020" .0015"-.0020" .0020"-.0025" .0025"-.0030" .0025"-.0035"
1xD
1xD
< 35
Stainless Steel: 304L, 316L,
8620, 17/4, 15/5, 13/8, PH Mat'l > 35
250-300 .0003"-.0006" .0006"-.0008" .0007"-.0010" .0010"-.0015" .0015"-.0020" .0015"-.0025" .0020"-.0030" .0025"-.0035" .0030"-.0040"
200-250 .0003"-.0006" .0006"-.0008" .0007"-.0010" .0008"-.0010" .0010"-.0015" .0010"-.0020" .0015"-.0025" .0020"-.0030" .0020"-.0030"
1xD
0.5 x D
1xD
0.5 x D
< 35
> 35
125-175 .0004"-.0008" .0008"-.0010" .0010"-.0015" .0012"-.0020" .0020"-.0025" .0025"-.0030" .0030"-.0035" .0030"-.0035" .0030"-.0040"
80-100 .0003"-.0006" .0007"-.0010" .0008"-.0010" .0010"-.0015" .0010"-.0015" .0010"-.0015" .0012"-.0020" .0015"-.0025" .0015"-.0025"
0.5 x D
0.2 x D
0.3 x D
0.2 x D
150-200 .0004"-.0008" .0008"-.0010" .0010"-.0015" .0010"-.0020" .0015"-.0020" .0020"-.0030" .0025"-.0030" .0030"-.0035" .0030"-.0040"
1xD
1xD
< 35
> 35
400-600 .0004"-.0008" .0008"-.0010" .0010"-.0015" .0010"-.0020" .0015"-.0020" .0020"-.0030" .0025"-.0035" .0030"-.0040" .0035"-.0045"
275-425 .0003"-.0006" .0006"-.0008" .0008"-.0012" .0010"-.0015" .0010"-.0020" .0015"-.0025" .0020"-.0025" .0020"-.0030" .0025"-.0035"
0.3 x D
0.3 x D
0.5 x D
0.5 x D
< 30
250-400 .0003"-.0006" .0006"-.0010" .0008"-.0015" .0010"-.0020" .0012"-.0020" .0015"-.0022" .0020"-.0025" .0025"-.0030" .0025"-.0035"
0.5 x D
1xD
High Strength Tool Steel: 30-38
4130, 4140, A2, D2, P20, H13
250-400 .0003"-.0006" .0006"-.0008" .0007"-.0010" .0008"-.0010" .0010"-.0015" .0010"-.0020" .0015"-.0025" .0020"-.0030" .0020"-.0030"
0.3 x D
1xD
High Temperature Alloys:
Inconel 625/718, A286
Titanium: 6AL4V, CP
Carbon Steels: 1000 Series
(SEE HIGH ROCKWELL CHART - Sidan 238)
> 38
Gray Cast Iron
400-500
.0005"-.0010" .0010"-.0020" .0010"-.0020" .0015"-.0020" .0015"-.0025" .0020"-.0035" .0025"-.0035" .0030"-.0040" .0040"-.0050"
1xD
1xD
M/Min.
(Vc)
CHIPLOAD PER FLUTE - Metrisk Recommendations (Fz)
*Profiling
Slotting
3.0
5.0
6.0
8.0
10.0
12.0
16.0
20.0
25.0
Radial
Axial
Stainless Steel: 303
90-115
.010-.020
.020-.025
.025-.038
.033-.050
.038-.050
.050-.076
.063-.089
.076-.102
.089-.114
1xD
1xD
Stainless Steel: 304, 316,
400 Series, Kovar, Invar
75-90
.008-.015
.015-.025
.020-.038
.025-.050
.030-.050
.038-.050
.050-.063
.063-.076
.063-.089
1xD
1xD
Stainless Steel: 304L, 316L, < 35
17/4, 15/5, 13/8, PH Materials > 35
75-85
60-75
.008-.015
.008-.015
.015-.020
.015-.020
.018-.025
.018-.025
.025-.038
.020-.025
.038-.050
.025-.038
.038-.063
.025-.050
.050-.076
.038-.063
.063-.089
.050-.076
.076-.102
.050-.076
1xD
.5 x D
1xD
.5 x D
< 35
> 35
40-55
25-30
.010-.020
.008-.015
.020-.025
.018-.025
.025-.038
.020-.025
.030-.050
.025-.038
.050-.063
025-.038
.063-.076
.025-.038
.076-.089
.030-.050
.076-.089
.038-.063
.076-.102
.038-.063
.5 x D
.2 x D
.3 x D
.2 x D
45-60
.010-.020
.020-.025
.025-.038
.025-.050
.038-.050
.050-.076
.063-.076
.076-.089
.076-.102
1xD
1xD
< 35
> 35
125-185
85-130
.010-.020
.008-.015
.020-.025
.015-.020
.025-.038
.020-.030
.025-.050
.025-.038
.038-.050
.025-.050
.050-.076
.038-.063
.063-.089
.050-.063
.076-.102
.050-.076
.089-.114
.063-.089
.3 x D
.3 x D
.5 x D
.5 x D
< 30
75-125
.008-.015
.015-.025
.020-.038
.025-.050
.030-.050
.038-.056
.050-.063
.063-.076
.063-.089
.5 x D
1xD
High Strength Tool Steel: 30-38
4130, 4140, A2, D2, P20, H13
75-125
.006-.015
.015-.020
.018-.025
.020-.025
.025-.038
.025-.050
.038-.063
.050-.076
.050-.076
.3 x D
1xD
.076-.102
.102-.127
1xD
1xD
Metrisk
Material
Rc
High Temperature Alloys:
Inconel 625/718, A286
Titanium: 6AL4V, CP
Carbon Steels: 1000 Series
(SEE HIGH ROCKWELL CHART - Sidan 239)
> 38
Gray Cast Iron
125-150
.013-.025
.025-.050
.025-.050
.038-.050
.038-.063
.050-.089
.063-.089
* For profiling, axial = 1xD
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TEKNIK
GARR TOOL Fräs Guide för V4 Pinnfräsar
i Titan, Inconel, och Rostfritt
Fractional
Titanium Alloys
Nickel or Cobalt-based
Material
Stainless
(400 Series, pH Series)
SFM = 100 - 200
SFM = 50 - 100
SFM = 100 - 225
DIAMETER
CPT (Fz)
CPT (Fz)
CPT (Fz)
.1575" - .2755"
.0004" - .0008"
.0003" - .0006"
.0005" - .0010"
.2756" - .3124"
.0005" - .0010"
.0004" - .0008"
.0007" - .0012"
.3125" - .3749"
.0007" - .0012"
.0005" - .0010"
.0008" - .0015"
.3750" - .4999"
.0008" - .0015"
.0007" - .0012"
.0010" - .0018"
.5000" - .6249"
.0010" - .0018"
.0008" - .0015"
.0012" - .0020"
.6250" - .7499"
.0012" - .0020"
.0010" - .0018"
.0015" - .0022"
.7500" - .8749"
.0015" - .0022"
.0012" - .0020"
.0018" - .0025"
.8750" - 1.000"
.0018" - .0025"
.0015" - .0022"
.0022" - .0030"
Titanium Alloys
Nickel or Cobalt-based
Material
Stainless
(400 Series, pH Series)
SFM = 150 - 250
SFM = 60 - 125
SFM = 150 - 300
DIAMETER
CPT (Fz)
CPT (Fz)
CPT (Fz)
.1575" - .2755"
.0008" - .0011"
.0004" - .0008"
.0008" - .0012"
.2756" - .3124"
.0010" - .0015"
.0005" - .0010"
.0010" - .0018"
.3125" - .3749"
.0012" - .0018"
.0007" - .0012"
.0012" - .0020"
.3750" - .4999"
.0012" - .0021"
.0008" - .0015"
.0015" - .0022"
.5000" - .6249"
.0015" - .0025"
.0010" - .0018"
.0018" - .0030"
.6250" - .7499"
.0018" - .0030"
.0012" - .0020"
.0020" - .0033"
.7500" - .8749"
.0020" - .0032"
.0015" - .0022"
.0023" - .0037"
.8750" - 1.000"
.0025" - .0035"
.0018" - .0025"
.0027" - .0040"
Profiling
Slotting
Side Cutting Pocket Milling
Axial (ae)
1xD
Radial (ap) 100% of Dia.
100% of Dia.
1xD
Profiling
Slotting
Side Cutting Pocket Milling
Axial (ae)
1xD
Radial (ap) 50% of Dia.
50% of Dia.
1xD
OBS - DETTA ÄR ENDAST STARTVÄRDEN. HÖGRE RESULTAT KAN UPPNÅS MED BÄSTA MÖJLIGA FÖRUTSÄTTNINGAR.
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®®
† Metriska måtten är endast för referens
GARR TOOL Fräs Guide för V4 Pinnfräsar
i Titan, Inconel, och Rostfritt
TEKNIK
Metrisk
Titanium Alloys
Nickel or Cobalt-based
Material
Stainless
(400 Series, pH Series)
SMM = 30 - 60
SMM = 15 - 30
SMM = 30 - 70
DIAMETER
CPT (Fz)
CPT (Fz)
CPT (Fz)
4.0 - 7.0
.010 - .020
.005 - .008
.010 - .025
7.0 - 8.0
.012 - .025
.010 - .020
.015 - .030
8.0 - 10.0
.015 - .030
.012 - .025
.020 - .040
10.0 - 13.0
.020 - .040
.015 - .030
.025 - .045
13.0 - 16.0
.025 - .045
.020 - .040
.030 - .050
16.0 - 19.0
.030 - .050
.025 - .045
.035 - .055
19.0 - 22.0
.035 - .055
.030 - .050
.045 - .065
22.0 - 25.0
.045 - .065
.035 - .055
.055 - .075
Titanium Alloys
Nickel or Cobalt-based
Material
Stainless
(400 Series, pH Series)
SMM = 45 - 75
SMM = 20 - 40
SMM = 45 - 90
DIAMETER
CPT (Fz)
CPT (Fz)
CPT (Fz)
4.0 - 7.0
.020 - .030
.010 - .020
.020 - .030
7.0 - 8.0
.025 - .040
.013 - .025
.025 - .045
8.0 - 10.0
.030 - .045
.018 - .030
.030 - .050
10.0 - 13.0
.030 - .050
.020 - .040
.035 - .055
13.0 - 16.0
.035 - .060
.025 - .045
.045 - .075
16.0 - 19.0
.045 - .075
.030 - .050
.050 - .080
19.0 - 22.0
.050 - .080
.035 - .055
.055 - .095
22.0 - 25.0
.060 - .090
.045 - .065
.065 - .105
Profiling
Slotting
Side Cutting Pocket Milling
Axial (ae)
1xD
100% of Dia.
Radial (ap) 100% of Dia.
1xD
Profiling
Slotting
Side Cutting Pocket Milling
Axial (ae)
1xD
50% of Dia.
Radial (ap) 50% of Dia.
1xD
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235
TEKNIK
GARR TOOL Fräs Guide för V5 Pinnfräsar
i Titan, Inconel, och Rostfritt
Fractional
DIAMETER
.2362" - .2755"
.2756" - .3124"
.3125" - .3749"
.3750" - .4999"
.5000" - .6249"
.6250" - .7499"
.7500" - .8749"
.8750" - 1.000"
DIAMETER
.2362" - .2755"
.2756" - .3124"
.3125" - .3749"
.3750" - .4999"
.5000" - .6249"
.6250" - .7499"
.7500" - .8749"
.8750" - 1.000"
DIAMETER
.2362" - .2755"
.2756" - .3124"
.3125" - .3749"
.3750" - .4999"
.5000" - .6249"
.6250" - .7499"
.7500" - .8749"
.8750" - 1.000"
Titanium Alloys
Nickel or Cobalt-based
Material
Stainless
(400 Series, pH Series)
SFM = 150 - 250
SFM = 60 - 125
SFM = 150 - 300
CPT (Fz)
.0008" - .0011"
.0010" - .0015"
.0012" - .0018"
.0012" - .0021"
.0015" - .0025"
.0018" - .0030"
.0020" - .0032"
.0025" - .0035"
CPT (Fz)
.0004" - .0008"
.0005" - .0010"
.0007" - .0012"
.0008" - .0015"
.0010" - .0018"
.0012" - .0020"
.0015" - .0022"
.0018" - .0025"
CPT (Fz)
.0008" - .0012"
.0010" - .0018"
.0012" - .0020"
.0015" - .0022"
.0018" - .0030"
.0020" - .0033"
.0025" - .0037"
.0030" - .0042"
Titanium Alloys
Nickel or Cobalt-based
Material
Stainless
(400 Series, pH Series)
SFM = 300 - 500
SFM = 100 - 200
SFM = 250 - 400
CPT (Fz)
.0008" - .0012"
.0010" - .0018"
.0012" - .0020"
.0015" - .0022"
.0018" - .0030"
.0020" - .0033"
.0025" - .0037"
.0030" - .0042"
CPT (Fz)
.0004" - .0008"
.0005" - .0010"
.0007" - .0012"
.0008" - .0015"
.0010" - .0018"
.0012" - .0020"
.0015" - .0022"
.0018" - .0025"
CPT (Fz)
.0008" - .0012"
.0012" - .0018"
.0015" - .0022"
.0018" - .0025"
.0020" - .0030"
.0025" - .0035"
.0030" - .0040"
.0035" - .0045"
Titanium Alloys
Nickel or Cobalt-based
Material
Stainless
(400 Series, pH Series)
SFM = 400 - 700
SFM = 150 - 250
SFM = 300 - 500
CPT (Fz)
.0008" - .0012"
.0012" - .0018"
.0015" - .0022"
.0018" - .0025"
.0020" - .0030"
.0025" - .0035"
.0030" - .0040"
.0035" - .0045"
CPT (Fz)
.0005" - .0010"
.0007" - .0012"
.0008" - .0015"
.0010" - .0018"
.0012" - .0020"
.0015" - .0022"
.0018" - .0025"
.0022" - .0030"
CPT (Fz)
.0010" - .0015"
.0012" - .0020"
.0015" - .0025"
.0018" - .0030"
.0020" - .0035"
.0022" - .0040"
.0025" - .0045"
.0030" - .0050"
Profiling
Slotting
Side Cutting Pocket Milling
Axial (ae)
1xD
50% of Dia.
Radial (ap) 50% of Dia.
1xD
Profiling
Slotting
Side Cutting Pocket Milling
Axial (ae)
1xD
20% of Dia.
Radial (ap) 20% of Dia.
1xD
Profiling
Slotting
Side Cutting Pocket Milling
Axial (ae)
1xD
Radial (ap) 5% of Dia.
5% of Dia.
1xD
OBS - DETTA ÄR ENDAST STARTVÄRDEN. HÖGRE RESULTAT KAN UPPNÅS MED BÄSTA MÖJLIGA FÖRUTSÄTTNINGAR.
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®®
† Metriska måtten är endast för referens
GARR TOOL Fräs Guide för V5 Pinnfräsar
i Titan, Inconel, och Rostfritt
TEKNIK
Metrisk
DIAMETER
6.0 - 8.0
8.0 - 10.0
10.0 - 12.0
12.0 - 14.0
14.0 - 16.0
16.0 - 18.0
18.0 - 20.0
22.0 - 25.0
DIAMETER
6.0 - 8.0
8.0 - 10.0
10.0 - 12.0
12.0 - 14.0
14.0 - 16.0
16.0 - 18.0
18.0 - 20.0
22.0 - 25.0
DIAMETER
6.0 - 8.0
8.0 - 10.0
10.0 - 12.0
12.0 - 14.0
14.0 - 16.0
16.0 - 18.0
18.0 - 20.0
22.0 - 25.0
Titanium Alloys
Nickel or Cobalt-based
Material
Stainless
(400 Series, pH Series)
SMM = 45 - 75
SMM = 20 - 40
SMM = 45 - 90
CPT (Fz)
.020 - .030
.025 - .040
.030 - .045
.030 - .050
.035 - .060
.045 - .075
.050 - .080
.060 - .090
CPT (Fz)
.010 - .020
.013 - .025
.018 - .030
.020 - .040
.025 - .045
.030 - .050
.035 - .055
.045 - .065
CPT (Fz)
.020 - .030
.025 - .045
.030 - .050
.035 - .055
.045 - .075
.050 - .080
.055 - .095
.065 - 0.105
Titanium Alloys
Nickel or Cobalt-based
Material
Stainless
(400 Series, pH Series)
SMM = 90 - 150
SMM = 30 - 60
SMM = 75 - 120
CPT (Fz)
.020 - .030
.025 - .045
.035 - .055
.045 - .060
.050 - .075
.055 - .080
.060 - .085
.065 - .090
CPT (Fz)
.010 - .020
.013 - .025
.020 - .035
.025 - .040
.030 - .045
.035 - .055
.040 - .065
.045 - .075
CPT (Fz)
.020 - .030
.030 - .045
.045 - .060
.050 - .070
.055 - .075
.065 - .085
.070 - .090
.080 - .100
Titanium Alloys
Nickel or Cobalt-based
Material
Stainless
(400 Series, pH Series)
SMM = 120 - 210
SMM = 45 - 75
SMM = 90 - 150
CPT (Fz)
.020 - .040
.040 - .055
.050 - .060
.055 - .065
.060 - .075
.070 - .090
.085 - .100
.090 - .110
CPT (Fz)
.010 - .020
.013 - .025
.020 - .040
.025 - .045
.030 - .050
.035 - .060
.040 - .070
.045 - .080
CPT (Fz)
.025 - .045
.040 - .060
.050 - .070
.055 - .075
.065 - .085
.080 - .100
.090 - .110
.095 - .120
Profiling
Slotting
Side Cutting Pocket Milling
Axial (ae)
1xD
50% of Dia.
Radial (ap) 50% of Dia.
1xD
Profiling
Slotting
Side Cutting Pocket Milling
Axial (ae)
1xD
20% of Dia.
Radial (ap) 20% of Dia.
1xD
Profiling
Slotting
Side Cutting Pocket Milling
Axial (ae)
1xD
Radial (ap) 5% of Dia.
5% of Dia.
1xD
OBS - DETTA ÄR ENDAST STARTVÄRDEN. HÖGRE RESULTAT KAN UPPNÅS MED BÄSTA MÖJLIGA FÖRUTSÄTTNINGAR.
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237
TEKNIK
GARR TOOL Fräs Guide för Härdat Stål (Fractional)
(Reference series: 545MA, 545BA, 545RA, VRX)
DIAMETER
1/8"
3/16"
1/4"
3/8"
1/2"
5/8"
3/4"
1"
38 - 45 HRc
SFM = 450
RPM CPT (Fz)
45 - 50 HRc
SFM = 250
RPM CPT (Fz)
50 - 55 HRc
SFM = 175
RPM CPT (Fz)
55 - 60 HRc
SFM = 125
RPM CPT (Fz)
60 - 65 HRc
SFM = 75
RPM CPT (Fz)
65 - 70 HRc
SFM = 60
RPM CPT (Fz)
13750
.0009"
7650
.0008"
5350
.0006"
3820
.0005"
2300
.0004"
1850
.0003"
9200
.0012"
5100
.0010"
3570
.0008"
2550
.0007"
1530
.0006"
1225
.0004"
6900
.0015"
3850
.0012"
2675
.0010"
1910
.0008"
1150
.0007"
925
.0006"
4600
.0018"
2550
.0015"
1800
.0012"
1275
.0010"
765
.0009"
615
.0008"
3450
.0022"
1950
.0018"
1350
.0014"
955
.0012"
575
.0012"
460
.0010"
2750
.0027"
1550
.0022"
1100
.0020"
765
.0018"
460
.0015"
370
.0013"
2300
.0030"
1275
.0027"
900
.0025"
640
.0022"
390
.0017"
310
.0017"
1720
.0033"
960
.0030"
675
.0027"
480
.0025"
290
.0023"
230
.0019"
Profiling / Side Cutting
Slotting / Pocket Milling
Axial (ae)
1xD
Axial (ae)
5% of Dia.
Radial (ap)
5% of Dia.
Radial (ap)
1xD
High Speed Machining
DIAMETER
1/8"
3/16"
1/4"
3/8"
1/2"
5/8"
3/4"
1"
38 - 45 HRc
SFM = 1200
RPM CPT (Fz)
45 - 50 HRc
SFM = 1000
RPM CPT (Fz)
50 - 55 HRc
SFM = 800
RPM CPT (Fz)
55 - 60 HRc
SFM = 600
RPM CPT (Fz)
60 - 65 HRc
SFM = 450
RPM CPT (Fz)
65 - 70 HRc
SFM = 375
RPM CPT (Fz)
36670
.0006"
30600
.0005"
24500
.0004"
18340
.0004"
13750
.0003"
11460
.0002"
24450
.0009"
20400
.0008"
16300
.0006"
12230
.0005"
9200
.0004"
7650
.0003"
18340
.0012"
15300
.0010"
12230
.0008"
9200
.0007"
6900
.0005"
5750
.0004"
12225
.0015"
10200
.0012"
8150
.0010"
6100
.0008"
4600
.0007"
3850
.0006"
9170
.0018"
7650
.0015"
6100
.0012"
4600
.0010"
3450
.0009"
2870
.0008"
7335
.0022"
6100
.0018"
4900
.0014"
3700
.0012"
2750
.0011"
2300
.0010"
6115
.0027"
5100
.0022"
4100
.0020"
3100
.0018"
2300
.0014"
1900
.0013"
4585
.0030"
3820
.0027"
3100
.0025"
2300
.0022"
1720
.0019"
1450
.0017"
Profiling / Side Cutting
Slotting / Pocket Milling
Axial (ae)
1xD
Axial (ae)
2% of Dia.
Radial (ap)
2% of Dia.
Radial (ap)
1xD
D = Tool Diameter
Example: 2% of Dia., when D = 1/2" (.02 x .500") = .010" per pass
Preferable method is to run tools with air blast to keep chips away from the cutting edge.
If air is not available, either coolant spray or dry machining is acceptable.
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GARR TOOL Fräs Guide för Härdat Stål (Metrisk)
DIAMETER
3.0
4.0
6.0
8.0
12.0
16.0
18.0
20.0
25.0
38 - 45 HRc
M/Min. = 135
RPM CPT (Fz)
45 - 50 HRc
M/Min. = 75
RPM CPT (Fz)
50 - 55 HRc
M/Min. = 50
RPM CPT (Fz)
55 - 60 HRc
M/Min. = 40
RPM CPT (Fz)
60 - 65 HRc
M/Min. = 25
RPM CPT (Fz)
65 - 70 HRc
M/Min. = 20
RPM CPT (Fz)
14500
.025
8100
.020
5650
.015
4050
.010
2400
.008
1950
.007
10900
.030
6100
.025
4200
.020
3000
.015
1800
.010
1450
.008
7300
.035
4050
.030
2800
.025
2000
.020
1200
.015
970
.010
5450
.040
3000
.035
2100
.030
1500
.025
900
.020
725
.015
3650
.055
2000
.045
1400
.035
1000
.030
600
.025
480
.020
2700
.065
1500
.055
1050
.050
750
.045
450
.030
360
.025
2400
.075
1350
.065
950
.060
675
.055
400
.045
320
.030
2150
.078
1200
.070
850
.065
600
.058
360
.050
290
.040
1750
.080
1000
.075
700
.070
500
.060
300
.055
250
.045
Profiling / Side Cutting
TEKNIK
(Reference series: 545MA, 545BA, 545RA, VRX)
Slotting / Pocket Milling
Axial (ae)
1xD
Axial (ae)
5% of Dia.
Radial (ap)
5% of Dia.
Radial (ap)
1xD
High Speed Machining
DIAMETER
3.0
4.0
6.0
8.0
12.0
16.0
18.0
20.0
25.0
38 - 45 HRc
M/Min. = 365
RPM CPT (Fz)
45 - 50 HRc
M/Min. = 305
RPM CPT (Fz)
50 - 55 HRc
M/Min. = 240
RPM CPT (Fz)
55 - 60 HRc
M/Min. = 180
RPM CPT (Fz)
60 - 65 HRc
M/Min. = 135
RPM CPT (Fz)
65 - 70 HRc
M/Min. = 115
RPM CPT (Fz)
38800
.020
32300
.015
25800
.008
19400
.008
14500
.007
12100
.005
29100
.025
24200
.020
19400
.015
14500
.010
10900
.008
9100
.007
19400
.030
16100
.025
12900
.020
9700
.015
7300
.010
6050
.008
14500
.035
12100
.030
9700
.025
7250
.020
5450
.015
4500
.010
9700
.045
8075
.035
6450
.030
4850
.025
3650
.020
3000
.015
7250
.055
6050
.045
4850
.035
3600
.030
2700
.025
2300
.020
6450
.065
5400
.055
4300
.050
3200
.045
2400
.030
2000
.025
5800
.070
4850
.060
3850
.055
2900
.050
2150
.040
1800
.028
4650
.075
3870
.065
3100
.060
2300
.055
1750
.045
1450
.030
Profiling / Side Cutting
Slotting / Pocket Milling
Axial (ae)
1xD
Axial (ae)
2% of Dia.
Radial (ap)
2% of Dia.
Radial (ap)
1xD
D = Tool Diameter
Example: 2% of Dia., when D = 12mm (.02 x 12mm) = .24mm per pass
Preferable method is to run tools with air blast to keep chips away from the cutting edge.
If air is not available, either coolant spray or dry machining is acceptable.
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239
TEKNIK
Skärdata för verktyg till bearbetning av
formverktyg (Fractional)
Roughing
(Reference series: 350MX)
RPM
DIAMETER
1/32"
1/16"
3/32"
1/8"
3/16"
1/4"
5/16"
3/8"
1/2"
5/8"
3/4"
1"
40 - 50 HRc
20,000 - 40,000
20,000 - 40,000
20,000 - 32,000
18,000 - 24,000
12,000 - 16,000
9,000 - 12,000
7,000 - 10,000
6,000 - 8,000
4,500 - 6,000
3,500 - 5,000
3,000 - 4,000
2,300 - 3,000
CHIPLOAD PER FLUTE (Fz)
50 - 60 HRc
20,000 - 40,000
20,000 - 40,000
20,000 - 30,000
15,000 - 20,000
10,000 - 14,000
7,500 - 10,000
6,000 - 8,500
5,000 - 7,000
4,000 - 5,500
3,000 - 4,500
2,500 - 3,500
2,000 - 2,500
40 - 50 HRc
.0005" - .0007"
.0010" - .0015"
.0015" - .0020"
.0020" - .0025"
.0030" - .0040"
.0040" - .0050"
.0050" - .0065"
.0060" - .0075"
.0080" - .0100"
.0090" - .0110"
.0100" - .0120"
.0110" - .0130"
50 - 60 HRc
.0004" - .0005"
.0008" - .0010"
.0010" - .0015"
.0015" - .0020"
.0020" - .0030"
.0025" - .0040"
.0035" - .0050"
.0045" - .0060"
.0055" - .0080"
.0065" - .0090"
.0075" - .0100"
.0085" - .0110"
Semi-Finishing and Finishing
RPM
DIAMETER
1/32"
1/16"
3/32"
1/8"
3/16"
1/4"
5/16"
3/8"
1/2"
5/8"
3/4"
1"
40 - 50 HRc
20,000 - 40,000
20,000 - 40,000
20,000 - 40,000
20,000 - 40,000
20,000 - 32,000
18,000 - 25,000
14,000 - 19,000
12,000 - 16,000
9,000 - 12,000
6,500 - 9,000
5,500 - 7,500
4,000 - 6,000
CHIPLOAD PER FLUTE (Fz)
50 - 60 HRc
20,000 - 40,000
20,000 - 40,000
20,000 - 40,000
20,000 - 36,000
20,000 - 25,000
15,000 - 18,000
12,000 - 14,000
10,000 - 12,000
7,500 - 9,000
5,000 - 7,000
4,000 - 6,000
3,500 - 5,500
RADIAL STEP OVER (ap)
Roughing
Axial (ae)
15% - 25% of Dia.
Radial (ap)
20% - 30% of Dia.
40 - 50 HRc
.0004" - .0005"
.0008" - .0010"
.0010" - .0015"
.0015" - .0020"
.0020" - .0030"
.0025" - .0040"
.0035" - .0050"
.0045" - .0060"
.0055" - .0080"
.0065" - .0090"
.0075" - .0100"
.0085" - .0110"
50 - 60 HRc
.0003" - .0004"
.0005" - .0008"
.0008" - .0012"
.0010" - .0015"
.0015" - .0020"
.0020" - .0030"
.0025" - .0040"
.0030" - .0045"
.0040" - .0060"
.0050" - .0070"
.0060" - .0080"
.0070" - .0090"
AXIAL DEPTH OF CUT (ae)
Semi-Finishing
Axial (ae)
5% - 8% of Dia.
Radial (ap)
2% - 5% of Dia.
Finishing
Axial (ae)
1% - 3% of Dia.
Radial (ap)
.5% - 1% of Dia.
High pressure air is recommended for clearing chips away from the cut.
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Skärdata för verktyg till bearbetning av
formverktyg (Metrisk)
(Reference series: 950MX)
RPM
DIAMETER
1.0
1.5
2.0
3.0
4.0
6.0
8.0
10.0
12.0
16.0
20.0
25.0
40 - 50 HRc
20,000 - 40,000
20,000 - 40,000
20,000 - 32,000
18,000 - 24,000
12,000 - 16,000
9,000 - 12,000
7,000 - 10,000
6,000 - 8,000
4,500 - 6,000
3,500 - 5,000
3,000 - 4,000
2,300 - 3,000
CHIPLOAD PER FLUTE (Fz)
50 - 60 HRc
20,000 - 40,000
20,000 - 40,000
20,000 - 30,000
15,000 - 20,000
10,000 - 14,000
7,500 - 10,000
6,000 - 8,500
5,000 - 7,000
4,000 - 5,500
3,000 - 4,500
2,500 - 3,500
2,000 - 2,500
40 - 50 HRc
.013 - .018
.025 - .038
.038 - .050
.050 - .065
.075 - .100
.100 - .125
.125 - .165
.150 - .190
.200 - .250
.225 - .275
.250 - .300
.275 - .325
TEKNIK
Roughing
50 - 60 HRc
.010 - .013
.020 - .025
.025 - .038
.038 - .050
.050 - .075
.065 - .100
.088 - .125
.110 - .150
.140 - .200
.165 - .225
.190 - .250
.215 - .275
Semi-Finishing and Finishing
RPM
DIAMETER
1.0
1.5
2.0
3.0
4.0
6.0
8.0
10.0
12.0
16.0
20.0
25.0
40 - 50 HRc
20,000 - 40,000
20,000 - 40,000
20,000 - 40,000
20,000 - 40,000
20,000 - 32,000
18,000 - 25,000
14,000 - 19,000
12,000 - 16,000
9,000 - 12,000
6,500 - 9,000
5,500 - 7,500
4,000 - 6,000
CHIPLOAD PER FLUTE (Fz)
50 - 60 HRc
20,000 - 40,000
20,000 - 40,000
20,000 - 40,000
20,000 - 36,000
20,000 - 25,000
15,000 - 18,000
12,000 - 14,000
10,000 - 12,000
7,500 - 9,000
5,000 - 7,000
4,000 - 6,000
3,500 - 5,500
RADIAL STEP OVER (ap)
Roughing
Axial (ae)
15% - 25% of Dia.
Radial (ap)
20% - 30% of Dia.
40 - 50 HRc
.010 - .013
.020 - .025
.025 - .038
.038 - .050
.050 - .075
.065 - .100
.088 - .125
.110 - .150
.140 - .200
.165 - .225
.190 - .250
.215 - .275
50 - 60 HRc
.008 - .010
.013 - .020
.020 - .030
.025 - .038
.038 - .050
.050 - .075
.065 - .100
.075 - .110
.100 - .150
.125 - .175
.150 - .200
.175 - .225
AXIAL DEPTH OF CUT (ae)
Semi-Finishing
Axial (ae)
5% - 8% of Dia.
Radial (ap)
2% - 5% of Dia.
Finishing
Axial (ae)
1% - 3% of Dia.
Radial (ap)
.5% - 1% of Dia.
High pressure air is recommended for clearing chips away from the cut.
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TEKNIK
Skärdata för Diamant belagd pinnfräs i Grafit
Fractional
DIAMETER
RPM
CHIPLOAD PER
FLUTE (Fz)
1/32" - 1/16"
15,000 - 35,000
.0005" - .0010"
1/16" - 1/8"
8000 - 31,000
.0008" - .0015"
1/8" - 3/16"
8000 - 31,000
.0010" - .0020"
3/16" - 1/4"
8000 - 25,000
.0010" - .0020"
1/4" - 5/16"
6000 - 23,000
.0020" - .0040"
5/16" - 3/8"
6000 - 20,000
.0020" - .0040"
3/8" - 1/2"
6000 - 20,000
.0030" - .0050"
1/2" - 5/8"
4500 - 15,000
.0050" - .0060"
5/8" - 3/4"
4500 - 12,000
.0060" - .0070"
3/4" - 1"
4500 - 12,000
.0070" - .0080"
Generally, tools will run at maximum RPM in relation to the corresponding parameters below:
SLOTTING
PROFILING
Axial (ae)
5% of Dia.
1xD
Radial (ap)
1xD
10% of Dia.
Metrisk
DIAMETER
RPM
CHIPLOAD PER
FLUTE (Fz)
1.0 - 3.0
15,000 - 35,000
.015 - .030
3.0 - 6.0
8000 - 31,000
.030 - .050
6.0 - 10.0
6000 - 31,000
.050 - .100
10.0 - 12.0
6000 - 25,000
.080 - .130
16.0 - 20.0
4500 - 15,000
.130 - .150
20.0 - 25.0
4500 - 12,000
.150 - .200
These recommendations are suggested for use primarily in graphite cutting applications.
Maskin stabilitet och god fastspännig är viktigt
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GARR TOOL Brotsch Guide
Chipload Per Flute (Fz)
Series
4100
.1251" - .2500"
.2501" - .3750"
.3751" - .5020"
.0590" - .1250"
(1.499 - 3.175mm) (3.178 - 6.350mm) (6.353 - 9.525mm) (9.528 - 12.750mm)
Type
Rc
Hardness
Powdered Metal, Stellite, Hs-21, Haynes
25/188, X-40, L-605
< 35
> 35
80-120
60-80
Invar, Kovar, Inconel-625/718, Waspalloy,
Rene, Hastalloy, A286
< 35
> 35
100-125
80-110
Incoloy 800-802, Multimet N-155,
Timkin 16-25-6, Carpenter 22-b3
< 35
> 35
150-175
120-150
Monel - 65% Nickel
TEKNIK
Recommended
SFM
COBALT BASE ALLOYS
.0003"-.0008"
.0005"-.0010"
.0008"-.0012"
.0010"-.0015"
.0005"-.0010"
.0008"-.0012"
.0010"-.0015"
.0006"-.0012"
.0009"-.0013"
.0010"-.0017"
.0005"-.0010"
.0008"-.0012"
.0010"-.0015"
.0006"-.0012"
.0009"-.0013"
.0010"-.0017"
.0009"-.0013"
.0010"-.0017"
.0009"-.0013"
.0010"-.0017"
.0008"-.0012"
.0010"-.0015"
.0009"-.0013"
.0010"-.0017"
.0008"-.0012"
.0010"-.0015"
.0009"-.0013"
.0010"-.0017"
.0009"-.0013"
.0010"-.0017"
NICKEL BASE ALLOYS
75-110
.0003"-.0008"
IRON BASE ALLOYS
.0004"-.0009"
MONEL
.0003"-.0008"
TITANIUM ALLOYS
Commercially Pure, 6Al-4V,
Astm 1/2/3, 6Al-25N-4Zr-2Mo-Si
120-150
(Precipitation)
13/8, 15/5, 17-4, pH Types
(Austentic)
Inox, 200 Series, 300 Series
(Austentic)
304L, 316L, Nitronic 50, Inox
(Martensitic)
400 Series
< 35
> 35
< 35
> 35
< 35
> 35
< 35
> 35
4140, 4340, 6150, 5210, A2, D2,
P20, H11, H13, S2, O1
< 35
> 35
200, 250, 300, 8620
< 35
> 35
Platinum, A36, 12L14,
1000’s, 1100’s, 1300’s
< 35
> 35
.0004"-.0009"
STAINLESS STEELS
100-125
.0004"-.0009"
.0006"-.0012"
80-110
100-125
.0004"-.0009"
.0006"-.0012"
80-110
80-100
.0003"-.0008"
.0005"-.0010"
60-80
100-125
.0004"-.0009"
.0006"-.0012"
80-110
HIGH STRENGTH TOOL STEELS
100-125
.0003"-.0008"
.0005"-.0010"
80-110
MEDIUM ALLOY TOOL STEELS
100-125
.0004"-.0009"
.0006"-.0012"
80-110
CARBON STEELS
100-125
.0004"-.0009"
.0006"-.0012"
80-110
CAST MATERIAL
Steel
125-150
.0003"-.0008"
.0005"-.0010"
.0008"-.0012"
.0010"-.0015"
Ductile Iron
150-225
.0005"-.0010"
.0007"-.0012"
.0010"-.0015"
.0010"-.0018"
Gray Iron
125-200
.0005"-.0010"
.0007"-.0012"
.0010"-.0015"
.0010"-.0018"
Aluminum
150-225
.0005"-.0010"
.0007"-.0012"
.0010"-.0015"
.0010"-.0018"
.0007"-.0012"
.0010"-.0015"
.0010"-.0018"
.0007"-.0012"
.0010"-.0015"
.0010"-.0018"
.0007"-.0012"
.0010"-.0015"
.0010"-.0018"
.0007"-.0012"
.0010"-.0015"
.0010"-.0018"
.0005"-.0010"
.0008"-.0012"
.0010"-.0015"
ALUMINUM
Aircraft Grade (6061, 7075)
225
.0005"-.0010"
MAGNESIUM
225
.0005"-.0010"
COPPER
Copper Alloys
225
.0005"-.0010"
BRASS, BRONZE
Brass, Aluminum/Bronze,
Low Silicon Bronze
125-200
Glass Epoxy, Fiberglass, Plastics,
Graphite, G10
150
.0005"-.0010"
COMPOSITE MATERIAL
.0003"-.0008"
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243
TEKNIK
Skärdata - Borr / Fräs
Fractional
* Fasning*
SFM (Vc)
Type
Rc
Hardness
Powdered Metal, Stellite, Hs-21,
Haynes 25/188, X-40, L-605
< 35
> 35
175 - 225
125 - 175
Invar, Kovar, Inconel-625/718,
Waspalloy, Rene, Hastalloy, A286
< 35
> 35
125 - 175
70 - 115
154M, 154MA
152M, 152MA
CHIPLOAD PER FLUTE (Fz)
1600
152D, 152DA
3/32" - 1/8"
1/8" - 1/4"
COBALT BASE ALLOYS
150 - 200
.0003" - .0008"
.0005" - .0010"
100 - 150
.0002" - .0004"
.0003" - .0005"
NICKEL BASE ALLOYS
100 - 150
.0003" - .0008"
.0005" - .0010"
70 - 100
.0002" - .0004"
.0003" - .0005"
TITANIUM ALLOYS
1/4" - 3/8"
3/8" - 1/2"
1/2" - 3/4"
.0008" - .0020"
.0005" - .0015"
.0010" - .0030"
.0010" - .0020"
.0020" - .0040"
.0010" - .0030"
.0008" - .0020"
.0005" - .0015"
.0010" - .0030"
.0010" - .0020"
.0020" - .0040"
.0010" - .0030"
Commercially Pure, 6Al-4V,
Astm 1/2/3, 6Al-25N-4Zr-2Mo-Si
200 - 300
125 - 250
.0005" - .0010"
.0007" - .0015"
.0010" - .0025"
.0015" - .0040"
.0030" - .0050"
5553 / Beta Titanium
175 - 225
150 - 200
.0003" - .0008"
.0005" - .0010"
.0008" - .0020"
.0010" - .0030"
.0020" - .0040"
STAINLESS STEELS
100 - 150
.0003" - .0008"
.0005" - .0010"
80 - 150
.0002" - .0004"
.0003" - .0005"
125 - 175
.0003" - .0008"
.0005" - .0010"
100 - 150
.0002" - .0004"
.0003" - .0005"
80 - 120
.0003" - .0006"
.0005" - .0008"
60 - 90
.0002" - .0004"
.0003" - .0005"
100 - 150
.0003" - .0008"
.0005" - .0010"
80 - 150
.0002" - .0004"
.0003" - .0005"
HIGH STRENGTH TOOL STEELS
.0008" - .0020"
.0005" - .0015"
.0008" - .0020"
.0005" - .0015"
.0008" - .0015"
.0005" - .0010"
.0008" - .0020"
.0005" - .0015"
.0010" - .0030"
.0010" - .0020"
.0010" - .0030"
.0010" - .0020"
.0010" - .0020"
.0010" - .0015"
.0010" - .0030"
.0010" - .0020"
.0020" - .0040"
.0010" - .0030"
.0020" - .0040"
.0010" - .0030"
.0020" - .0040"
.0010" - .0030"
.0020" - .0040"
.0010" - .0030"
13/8, 15/5, 17-4, pH Types
Inox, 200 Series, 300 Series
304L, 316L, Nitronic 50, Inox
400 Series
4140, 4340, 6150, 5210, A2, D2,
P20, H11, H13, S2, O1
< 35
> 35
< 35
> 35
< 35
> 35
< 35
> 35
150 - 250
125 - 175
200 - 250
150 - 200
90 - 125
75 - 110
150 - 250
125 - 175
< 30
150 - 225
125 - 175
.0003" - .0008"
.0005" - .0010"
.0008" - .0020"
.0010" - .0030"
.0020" - .0040"
30 - 38
90 - 125
80 - 120
.0002" - .0004"
.0003" - .0005"
.0005" - .0015"
.0010" - .0020"
.0010" - .0030"
> 38
60 - 90
40 - 70
.0002" - .0003"
.0002" - .0004"
.0003" - .0006"
.0005" - .0010"
.0006" - .0020"
175 - 250
100 - 175
TOOL STEELS
150 - 200
.0005" - .0010"
100 - 150
.0003" - .0008"
CAST MATERIAL
.0007" - .0015"
.0005" - .0010"
.0010" - .0025"
.0008" - .0020"
.0015" - .0040"
.0010" - .0030"
.0030" - .0050"
.0020" - .0040"
Steel, Iron
250 - 350
175 - 250
.0007" - .0015"
.0010" - .0020"
.0015" - .0030"
.0020" - .0040"
.0030" - .0060"
Aluminum
250 - 350
250 - 350
.0007" - .0015"
.0010" - .0020"
.0015" - .0030"
.0020" - .0040"
.0030" - .0060"
.0010" - .0020"
.0015" - .0030"
.0020" - .0040"
.0030" - .0060"
.0007" - .0015"
.0010" - .0025"
.0015" - .0035"
.0020" - .0050"
.0007" - .0015"
.0010" - .0025"
.0015" - .0035"
.0020" - .0050"
200, 250, 300, 8620, A36,
12L14, 1018, 1020
< 35
> 35
ALUMINUM
Aircraft Grade (6061, 7075)
350 - 500
300 - 400
Copper Alloys
250 - 350
150 - 300
.0007" - .0015"
COPPER
.0005" - .0010"
BRASS, BRONZE
Brass, Aluminum/Bronze,
Low Silicon Bronze
250 - 350
Glass Epoxy, Fiberglass, Plastics
250 - 450
200 - 400
.0007" - .0015"
.0010" - .0020"
.0015" - .0030"
.0020" - .0040"
.0030" - .0060"
Graphite, G10, Carbon Fiber
300 - 500
250 - 450
.0007" - .0015"
.0010" - .0020"
.0015" - .0030"
.0020" - .0040"
.0030" - .0060"
150 - 300
.0005" - .0010"
COMPOSITE MATERIAL
DRILL MILL USES:
Chamfering - for all metals, use general milling speeds and feeds.
Depending on depth, use diameter at top of part to determine chipload.
For example, if using 1/4" diameter, 90° point and depth is 1/8", calculate the
chipload based on 1/8" diameter.
Chamfering a corner
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Skärdata - Borr / Fräs Metrisk
* Fasning *
Rc
Hardness
Powdered Metal, Stellite, Hs-21,
Haynes 25/188, X-4. L-605
< 35
> 35
50 - 70
35 - 50
Invar, Kovar, Inconel-625/718,
Waspalloy, Rene, Hastalloy, A286
< 35
> 35
35 - 50
20 - 35
154M, 154MA
152M, 152MA
CHIPLOAD PER FLUTE (Fz)
1600
152D, 152DA
2.0 - 3.0
COBALT BASE ALLOYS
45 - 60
.008 - .020
30 - 45
.003 - .010
NICKEL BASE ALLOYS
30 - 45
.006 - .020
15 - 25
.003 - .010
TITANIUM ALLOYS
3.0 - 6.0
6.0 - 10.0
10.0 - 14.0
14.0 - 20.0
.010 - .025
.005 - .015
.020 - .050
.010 - .035
.025 - .075
.025 - .050
.050 - .100
.025 - .075
.010 - .025
.005 - .015
.020 - .050
.010 - .035
.025 - .075
.025 - .050
.050 - .100
.025 - .075
Commercially Pure, 6Al-4V,
Astm 1/2/3, 6Al-25N-4Zr-2Mo-Si
60 - 90
35 - 75
.008 - .025
.015 - .035
.025 - .065
.035 - .100
.075 - .125
5553 / Beta Titanium
50 - 65
45 - 60
.006 - .020
.010 - .025
.020 - .050
.025 - .075
.050 - .100
STAINLESS STEELS
30 - 45
.006 - .020
.010 - .025
25 - 45
.003 - .010
.005 - .015
40 - 55
.008 - .020
.010 - .025
30 - 45
.003 - .010
.005 - .015
25 - 35
.006 - .015
.010 - .020
15 - 25
.003 - .010
.005 - .015
30 - 45
.006 - .020
.010 - .025
25 - 40
.003 - .010
.005 - .015
HIGH STRENGTH TOOL STEELS
.020 - .050
.010 - .035
.020 - .050
.010 - .035
.020 - .035
.010 - .025
.020 - .050
.010 - .035
.025 - .075
.025 - .050
.025 - .075
.025 - .050
.025 - .050
.025 - .035
.025 - .075
.025 - .050
.050 - .100
.025 - .075
.050 - .100
.025 - .075
.035 - .075
.025 - .050
.050 - .100
.025 - .075
< 35
> 35
< 35
> 35
< 35
> 35
< 35
> 35
45 - 75
35 - 50
60 - 80
45 - 60
25 - 40
20 - 35
45 - 70
35 - 50
< 30
45 - 60
35 - 50
.006 - .020
.010 - .025
.020 - .050
.025 - .075
.050 - .100
30 - 38
30 - 45
25 - 35
.003 - .010
.005 - .015
.010 - .035
.025 - .050
.025 - .075
> 38
15 - 30
10 - 25
.002 - .006
.003 - .008
.005 - .020
.015 - .040
.020 - .065
55 - 75
35 - 55
TOOL STEELS
45 - 60
.008 - .025
30 - 45
.006 - .020
CAST MATERIAL
.015 - .035
.010 - .025
.025 - .065
.020 - .050
.035 - .100
.025 - .075
.075 - .125
.050 - .100
Steel, Iron
75 - 105
50 - 75
.010 - .035
.025 - .050
.035 - .100
.050 - .150
.075 - .250
Aluminum
75 - 105
75 - 105
.010 - .035
.025 - .050
.035 - .100
.050 - .150
.075 - .250
.025 - .050
.035 - .100
.050 - .150
.075 - .250
.020 - .040
.025 - .065
.040 - .090
.050 - .200
.020 - .040
.025 - .065
.040 - .090
.050 - .200
13/8, 15/5, 17-4, pH Types
Inox, 200 Series, 300 Series
304L, 316L, Nitronic 50, Inox
400 Series
4140, 4340, 6150, 5210, A2, D2,
P20, H11, H13, S2, O1
200, 250, 300, 8620, A36,
12L14, 1018, 1020
< 35
> 35
TEKNIK
SFM (Vc)
Type
ALUMINUM
Aircraft Grade (6061, 7075)
90 - 150
90 - 150
.010 - .035
COPPER
Copper Alloys
75 - 115
60 - 90
.008 - .025
BRASS, BRONZE
Brass, Aluminum/Bronze,
Low Silicon Bronze
75 - 115
Glass Epoxy, Fiberglass, Plastics
60 - 120
60 - 120
.010 - .035
.025 - .050
.035 - .100
.050 - .150
.075 - .250
Graphite, G10, Carbon Fiber
90 - 150
75 - 135
.010 - .035
.025 - .050
.035 - .100
.050 - .150
.075 - .250
60 - 90
.008 - .025
COMPOSITE MATERIAL
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Skärdata - Borr / Fräs
Fractional
TEKNIK
*Genomgående hål *
Type
Rc
Hardness
SFM (Vc)
152M, 152MA
154M, 154MA
152D, 152DA
CHIPLOAD PER FLUTE (Fz)
1/8" - 1/4"
1/4" - 3/8"
3/8" - 1/2"
1/2" - 3/4"
.0010" - .0025"
.0015" - .0040"
.0030" - .0050"
.0008" - .0020"
.0005" - .0015"
.0010" - .0030"
.0010" - .0020"
.0020" - .0040"
.0010" - .0030"
.0008" - .0020"
.0005" - .0015"
.0010" - .0030"
.0010" - .0020"
.0020" - .0040"
.0010" - .0030"
.0010" - .0025"
.0008" - .0020"
.0015" - .0040"
.0010" - .0030"
.0030" - .0050"
.0020" - .0040"
.0010" - .0025"
.0008" - .0020"
.0015" - .0040"
.0010" - .0030"
.0030" - .0050"
.0020" - .0040"
TITANIUM ALLOYS
Commercially Pure, 6Al-4V,
Astm 1/2/3, 6Al-25N-4Zr-2Mo-Si
-
13/8, 15/5, 17-4, pH Types
< 35
> 35
4140, 4340, 6150, 5210, A2, D2,
P20, H11, H13, S2, O1
< 30
30 - 38
200, 250, 300, 8620
< 35
> 35
A36, 12L14,
1000’s, 1100’s, 1300’s
< 35
> 35
125 - 250
.0007" - .0015"
STAINLESS STEELS
100 - 150
.0005" - .0010"
80 - 150
.0003" - .0005"
HIGH STRENGTH TOOL STEELS
125 - 175
.0005" - .0010"
80 - 120
.0003" - .0005"
MEDIUM ALLOY TOOL STEELS
150 - 200
.0007" - .0015"
100 - 150
.0005" - .0010"
CARBON STEELS
175 - 250
150 - 200
.0007" - .0015"
100 - 150
.0005" - .0010"
CAST MATERIAL
Steel
-
175 - 250
.0010" - .0020"
.0015" - .0030"
.0020" - .0040"
.0030" - .0060"
Ductile Iron
-
175 - 250
.0010" - .0020"
.0015" - .0030"
.0020" - .0040"
.0030" - .0060"
Gray Iron
-
175 - 250
.0010" - .0020"
.0015" - .0030"
.0020" - .0040"
.0030" - .0060"
Aluminum
250 - 350
250 - 350
.0010" - .0020"
.0015" - .0030"
.0020" - .0040"
.0030" - .0060"
.0015" - .0030"
.0020" - .0040"
.0030" - .0060"
.0010" - .0020"
.0015" - .0030"
.0020" - .0040"
.0030" - .0060"
.0007" - .0015"
.0010" - .0025"
.0015" - .0035"
.0020" - .0050"
.0010" - .0025"
.0015" - .0035"
.0020" - .0050"
ALUMINUM
Aircraft Grade (6061, 7075)
350 - 500
300 - 400
.0010" - .0020"
MAGNESIUM
250 - 400
250 - 350
COPPER
Copper Alloys
250 - 350
150 - 300
BRASS, BRONZE
Brass, Aluminum/Bronze,
Low Silicon Bronze
250 - 350
Glass Epoxy, Fiberglass, Plastics
250 - 450
200 - 400
.0010" - .0020"
.0015" - .0030"
.0020" - .0040"
.0030" - .0060"
Graphite, G10, Carbon Fiber
300 - 500
250 - 450
.0010" - .0020"
.0015" - .0030"
.0020" - .0040"
.0030" - .0060"
150 - 300
.0007" - .0015"
COMPOSITE MATERIAL
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Skärdata - Borr / Fräs Metrisk
* Genomgående hål *
Rc
Hardness
SFM (Vc)
152M, 152MA
154M, 154MA
152D, 152DA
CHIPLOAD PER FLUTE (Fz)
3.0 - 6.0
6.0 - 10.0
10.0 - 14.0
14.0 - 20.0
.025 - .065
.035 - .100
.075 - .125
.020 - .050
.010 - .035
.025 - .075
.025 - .050
.050 - .100
.025 - .075
.020 - .050
.010 - .035
.025 - .075
.025 - .050
.050 - .100
.025 - .075
.025 - .065
.020 - .050
.035 - .100
.025 - .075
.075 - .125
.050 - .100
.025 - .065
.020 - .050
.035 - .100
.025 - .075
.075 - .125
.050 - .100
TEKNIK
Type
TITANIUM ALLOYS
Commercially Pure, 6Al-4V,
Astm 1/2/3, 6Al-25N-4Zr-2Mo-Si
-
13/8, 15/5, 17-4, pH Types
< 35
> 35
4140, 4340, 6150, 5210, A2, D2,
P20, H11, H13, S2, O1
< 30
30 - 38
200, 250, 300, 8620
< 35
> 35
A36, 12L14,
1000’s, 1100’s, 1300’s
< 35
> 35
35 - 75
.015 - .035
STAINLESS STEELS
30 - 45
.010 - .025
25 - 45
.005 - .015
HIGH STRENGTH TOOL STEELS
35 - 50
.010 - .025
25 - 35
.005 - .015
MEDIUM ALLOY TOOL STEELS
45 - 60
.015 - .035
30 - 45
.010 - .025
CARBON STEELS
55 - 75
45 - 60
.015 - .035
30 - 45
.010 - .025
CAST MATERIAL
Steel
-
50 - 75
.025 - .050
.035 - .075
.050 - .100
.075 - .150
Ductile Iron
-
60 - 90
.025 - .050
.035 - .075
.050 - .100
.075 - .150
Gray Iron
-
50 - 75
.025 - .050
.035 - .075
.050 - .100
.075 - .150
Aluminum
75 - 105
75 - 105
.025 - .050
.035 - .075
.050 - .100
.075 - .150
.025 - .050
.035 - .075
.050 - .100
.075 - .150
.020 - .040
.025 - .065
.040 - .090
.050 - .125
.020 - .040
.025 - .065
.040 - .090
.050 - .125
.025 - .065
.040 - .090
.050 - .125
ALUMINUM
Aircraft Grade (6061, 7075)
90 - 150
90 - 150
MAGNESIUM
90 - 135
75 - 105
COPPER
Copper Alloys
75 - 115
60 - 90
BRASS, BRONZE
Brass, Aluminum/Bronze,
Low Silicon Bronze
75 - 115
Glass Epoxy, Fiberglass, Plastics
60 - 120
60 - 120
.025 - .050
.035 - .075
.050 - .100
.075 - .150
Graphite, G10, Carbon Fiber
90 - 150
75 - 135
.025 - .050
.035 - .075
.050 - .100
.075 - .150
60 - 90
.020 - .040
COMPOSITE MATERIAL
DRILL MILL USES:
Through Hole - mostly for composites, plastics, softer steels,
copper, aluminum and similar metals.
Drilling through, then side milling
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247
TEKNIK
Skärdata - Borr / Fräs
Fractional
* Botten hål *
SFM (Vc)
Rc
Hardness
Type
152M, 152MA
154M, 154MA
CHIPLOAD PER FLUTE (Fz)
1/8" - 1/4"
1/4" - 3/8"
3/8" - 1/2"
1/2" - 3/4"
STAINLESS STEELS
13/8, 15/5, 17-4, pH Types
< 35
400 Series
< 35
4140, 4340, 6150, 5210, A2, D2,
P20, H11, H13, S2, O1
< 30
30 - 38
200, 250, 300
< 35
125 - 175
.0003" - .0008"
.0005" - .0010"
.0008" - .0020"
.0010" - .0030"
125 - 175
.0003" - .0008"
.0005" - .0010"
.0008" - .0020"
.0010" - .0030"
HIGH STRENGTH TOOL STEELS
125 - 200
.0003" - .0008"
.0005" - .0010"
90 - 125
.0002" - .0004"
.0003" - .0005"
MEDIUM ALLOY TOOL STEELS
.0008" - .0020"
.0005" - .0015"
.0010" - .0030"
.0010" - .0020"
.0007" - .0015"
.0010" - .0025"
.0015" - .0040"
.0007" - .0015"
.0010" - .0025"
.0015" - .0040"
150 - 225
.0005" - .0010"
CARBON STEELS
A36, 1000’s, 1100’s, 1300’s
< 35
150 - 250
.0005" - .0010"
CAST MATERIAL
Steel
150 - 250
.0007" - .0015"
.0010" - .0020"
.0015" - .0030"
.0020" - .0040"
Aluminum
200 - 350
.0007" - .0015"
.0010" - .0020"
.0015" - .0030"
.0020" - .0040"
Aircraft Grade (6061, 7075)
250 - 400
.0010" - .0020"
.0015" - .0030"
.0020" - .0040"
.0010" - .0020"
.0015" - .0030"
.0020" - .0040"
.0007" - .0015"
.0010" - .0025"
.0015" - .0035"
.0007" - .0015"
.0010" - .0025"
.0015" - .0035"
ALUMINUM
.0007" - .0015"
MAGNESIUM
250 - 400
.0007" - .0015"
COPPER
Copper Alloys
250 - 350
Brass, Aluminum/Bronze,
Low Silicon Bronze
.0005" - .0010"
BRASS, BRONZE
250 - 350
.0005" - .0010"
COMPOSITE MATERIAL
Glass Epoxy, Fiberglass, Plastics
250 - 450
.0007" - .0015"
.0010" - .0020"
.0015" - .0030"
.0020" - .0040"
Graphite, G10, Carbon Fiber
300 - 500
.0007" - .0015"
.0010" - .0020"
.0015" - .0030"
.0020" - .0040"
DRILL MILL USES:
Solids - primarily for use in composites and plastics.
Slotting
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®
Skärdata - Borr / Fräs Metrisk
* Botten hål *
Rc
Hardness
13/8, 15/5, 17-4, pH Types
< 35
400 Series
< 35
SFM (Vc)
152M, 152MA
154M, 154MA
CHIPLOAD PER FLUTE (Fz)
3.0 - 6.0
6.0 - 10.0
10.0 - 14.0
14.0 - 20.0
TEKNIK
Type
STAINLESS STEELS
45 - 75
.006 - .020
.010 - .025
.020 - .050
.025 - .075
45 - 75
.006 - .020
.010 - .025
.020 - .050
.025 - .075
HIGH STRENGTH TOOL STEELS
45 - 60
.006 - .020
.010 - .025
30 - 45
.003 - .010
.005 - .015
MEDIUM ALLOY TOOL STEELS
.020 - .050
.010 - .035
.025 - .075
.025 - .050
.015 - .035
.025 - .065
.035 - .100
.015 - .035
.025 - .065
.035 - .100
4140, 4340, 6150, 5210, A2, D2,
P20, H11, H13, S2, O1
< 30
30 - 38
200, 250, 300
< 35
55 - 75
A36, 1000’s, 1100’s, 1300’s
< 35
55 - 75
.008 - .025
CARBON STEELS
.008 - .025
CAST MATERIAL
Steel
75 - 105
.010 - .035
.025 - .050
.035 - .075
.050 - .100
Aluminum
75 - 105
.010 - .035
.020 - .050
.035 - .075
.050 - .100
.025 - .050
.035 - .075
.050 - .100
.020 - .040
.025 - .065
.040 - .090
.020 - .040
.025 - .065
.040 - .090
.020 - .040
.025 - .065
.040 - .090
ALUMINUM
Aircraft Grade (6061, 7075)
90 - 150
.010 - .035
MAGNESIUM
90 - 135
.008 - .025
COPPER
Copper Alloys
75 - 115
Brass, Aluminum/Bronze,
Low Silicon Bronze
75 - 115
.008 - .025
BRASS, BRONZE
.008 - .025
COMPOSITE MATERIAL
Glass Epoxy, Fiberglass, Plastics
60 - 120
.010 - .035
.025 - .050
.035 - .075
.050 - .100
Graphite, G10, Carbon Fiber
90 - 150
.010 - .035
.025 - .050
.035 - .075
.050 - .100
Milling pre-drilled through hole to size
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249
TEKNIK
GARR TOOL Borr Guide
Fractional
Type
Rc
Hardness
Powdered Metal, Stellite, Hs-21, Haynes
25/188, X-40, L-605
< 35
> 35
Invar, Kovar, Inconel-625/718, Waspalloy,
Rene, Hastalloy, A286
< 35
> 35
Incoloy 800-802, Multimet N-155,
Timkin 16-25-6, Carpenter 22-b3
< 35
> 35
Monel - 65% Nickel
RECOMMENDED SFM BY SERIES
1100, 1120
4000
1200, 1205,
1520, 1600,
1400
COBALT BASE ALLOYS
80 - 120
100 - 150
80 - 110
NICKEL BASE ALLOYS
100 - 125
100 - 125
100 - 150
90 - 125
IRON BASE ALLOYS
100 - 125
100 - 125
100 - 150
90 - 125
MONEL
80 - 120
-
-
-
100 - 150
1500, 1510,
1300
1700
1700K
1800H
100 - 150
80 - 110
-
-
-
125 - 175
90 - 125
-
-
-
125 - 175
90 - 150
-
-
-
100 - 150
-
-
-
150 - 200
-
-
-
150 - 200
100 - 150
150 - 200
125 - 150
90 - 125
80 - 100
125 - 175
100 - 140
-
-
-
125 - 175
80 - 130
-
-
-
125 - 175
100 - 150
-
-
-
150 - 200
100 - 175
-
-
-
TITANIUM ALLOYS
Commercially Pure, 6Al-4V,
Astm 1/2/3, 6Al-25N-4Zr-2Mo-Si
125 - 175
(Precipitation)
13/8, 15/5, 17-4, pH Types
(Austentic)
Inox, 200 Series, 300 Series
(Austentic)
304L, 316L, Nitronic 50, Inox
(Martensitic)
400 Series
< 35
> 35
< 35
> 35
< 35
> 35
< 35
> 35
4140, 4340, 6150, 5210, A2, D2,
P20, H11, H13, S2, O1
Thompson Shaft,
Armor Plate (Class 1)
< 35
35 - 50
125 - 175
150 - 200
STAINLESS STEELS
125 - 150
125 - 175
80 - 125
125 - 150
100 - 175
100 - 125
100 - 125
80 - 100
60 - 90
125 - 150
100 - 150
80 - 125
HIGH STRENGTH TOOL STEELS
125 - 150
100 - 175
80 - 130
> 50
-
200, 250, 300, 8620
< 35
> 35
-
Platinum, A36, 12L14,
1000’s, 1100’s, 1300’s
< 35
> 35
-
-
MEDIUM ALLOY TOOL STEELS
125 - 150
125 - 175
100 - 150
CARBON STEELS
125 - 150
125 - 175
100 - 125
CAST MATERIAL
70 - 90
Steel
150 - 200
150 - 200
125 - 175
-
100 - 150
125 - 225
-
Ductile Iron
200 - 400
200 - 300
125 - 200
150 - 250
100 - 175
150 - 300
-
Gray Iron
175 - 300
150 - 250
100 - 200
150 - 250
150 - 250
150 - 300
-
Aluminum
200 - 400
175 - 300
150 - 250
-
175 - 300
200 - 350
250 - 400
-
-
-
250 - 400
200 - 300
-
-
-
200 - 400
150 - 250
-
-
-
-
BRASS, BRONZE
150 - 300
125 - 200
COMPOSITE MATERIAL
-
-
-
200 - 400
200 - 400
150 - 300
-
-
-
ALUMINUM
Aircraft Grade (6061, 7075)
-
200
250 - 350
MAGNESIUM
-
200
COPPER
Copper Alloys
-
Brass, Aluminum/Bronze,
Low Silicon Bronze
-
Glass Epoxy, Fiberglass, Plastics,
Graphite, G10
200
200
200
150 - 300
INCREASE SFM 20%-40% FOR HARDLUBE COATING
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GARR TOOL Borr Guide
Fractional
Powdered Metal, Stellite, Hs-21, Haynes
25/188, X-40, L-605
< 35
> 35
Invar, Kovar, Inconel-625/718, Waspalloy,
Rene, Hastalloy, A286
< 35
> 35
Incoloy 800-802, Multimet N-155,
Timkin 16-25-6, Carpenter 22-b3
< 35
> 35
CHIPLOAD PER FLUTE (Fz)
1/16" - 1/8"
1/8" - 1/4"
COBALT BASE ALLOYS
.0004" - .0010"
.0008" - .0020"
.0004" - .0010"
.0005" - .0010"
NICKEL BASE ALLOYS
.0005" - .0015"
.0010" - .0015"
.0004" - .0010"
.0008" - .0015"
IRON BASE ALLOYS
.0010" - .0015"
.0010" - .0020"
.0008" - .0015"
.0010" - .0020"
MONEL
Monel - 65% Nickel
.0004" - .0010"
Commercially Pure, 6Al-4V,
Astm 1/2/3, 6Al-25N-4Zr-2Mo-Si
.0008" - .0015"
.0008" - .0015"
1/4" - 3/8"
3/8" - 1/2"
1/2" - 5/8"
.0015" - .0025"
.0010" - .0015"
.0020" - .0040"
.0010" - .0020"
.0025" - .0050"
.0015" - .0030"
.0015" - .0025"
.0010" - .0015"
.0020" - .0040"
.0015" - .0030"
.0025" - .0050"
.0020" - .0040"
.0015" - .0035"
.0015" - .0025"
.0020" - .0050"
.0020" - .0040"
.0030" - .0060"
.0025" - .0050"
.0010" - .0015"
.0015" - .0030"
.0020" - .0040"
.0015" - .0030"
.0020" - .0040"
.0025" - .0050"
TEKNIK
Type
Rc
Hardness
TITANIUM ALLOYS
(Precipitation)
13/8, 15/5, 17-4, pH Types
(Austentic)
Inox, 200 Series, 300 Series
(Austentic)
304L, 316L, Nitronic 50, Inox
(Martensitic)
400 Series
< 35
> 35
< 35
> 35
< 35
> 35
< 35
> 35
4140, 4340, 6150, 5210, A2, D2,
P20, H11, H13, S2, O1
Thompson Shaft,
Armor Plate (Class 1)
< 35
35 - 50
> 50
200, 250, 300, 8620
< 35
> 35
Platinum, A36, 12L14,
1000’s, 1100’s, 1300’s
< 35
> 35
.0010" - .0020"
STAINLESS STEELS
.0005" - .0015"
.0010" - .0020"
.0004" - .0010"
.0008" - .0015"
.0005" - .0015"
.0010" - .0020"
.0004" - .0010"
.0008" - .0015"
.0004" - .0010"
.0008" - .0015"
.0003" - .0008"
.0005" - .0010"
.0005" - .0015"
.0010" - .0020"
.0004" - .0010"
.0008" - .0015"
HIGH STRENGTH TOOL STEELS
.0005" - .0015"
.0010" - .0020"
.0004" - .0010"
.0008" - .0020"
.0015" - .0035"
.0010" - .0015"
.0015" - .0035"
.0010" - .0015"
.0010" - .0015"
.0010" - .0015"
.0015" - .0035"
.0010" - .0015"
.0020" - .0040"
.0015" - .0030"
.0020" - .0040"
.0015" - .0030"
.0015" - .0030"
.0010" - .0020"
.0020" - .0040"
.0015" - .0030"
.0025" - .0050"
.0020" - .0040"
.0025" - .0050"
.0020" - .0040"
.0020" - .0040"
.0015" - .0030"
.0025" - .0050"
.0020" - .0040"
.0015" - .0025"
.0010" - .0020"
.0015" - .0030"
.0015" - .0030"
.0020" - .0040"
.0020" - .0040"
.0003" - .0006"
.0008" - .0015"
.0010" - .0020"
.0015" - .0030"
.0020" - .0030"
.0010" - .0025"
.0020" - .0040"
.0015" - .0030"
.0025" - .0050"
.0020" - .0040"
.0020" - .0030"
.0010" - .0025"
.0020" - .0040"
.0015" - .0035"
.0025" - .0050"
.0020" - .0040"
.0005" - .0010"
MEDIUM ALLOY TOOL STEELS
.0010" - .0015"
.0015" - .0025"
.0005" - .0010"
.0010" - .0020"
CARBON STEELS
.0010" - .0015"
.0015" - .0025"
.0005" - .0010"
.0010" - .0020"
CAST MATERIAL
Steel
.0008" - .0015"
.0010" - .0020"
.0015" - .0030"
.0020" - .0040"
.0025" - .0050"
Ductile Iron
.0010" - .0020"
.0010" - .0030"
.0015" - .0035"
.0025" - .0040"
.0030" - .0050"
Gray Iron
.0010" - .0020"
.0010" - .0030"
.0015" - .0035"
.0025" - .0040"
.0030" - .0050"
Aluminum
.0010" - .0020"
.0015" - .0040"
.0020" - .0050"
.0030" - .0060"
.0035" - .0070"
Aircraft Grade (6061, 7075)
.0010" - .0020"
.0020" - .0050"
.0030" - .0060"
.0035" - .0070"
.0015" - .0035"
.0025" - .0040"
.0030" - .0050"
.0015" - .0035"
.0025" - .0040"
.0030" - .0050"
BRASS, BRONZE
.0010" - .0020"
.0010" - .0030"
.0008" - .0015"
.0010" - .0020"
COMPOSITE MATERIAL
.0015" - .0035"
.0015" - .0030"
.0025" - .0040"
.0020" - .0040"
.0030" - .0050"
.0025" - .0050"
.0006" - .0015"
.0010" - .0025"
.0015" - .0030"
.0020" - .0040"
ALUMINUM
.0015" - .0040"
MAGNESIUM
.0010" - .0020"
.0010" - .0030"
COPPER
Copper Alloys
Brass, Aluminum/Bronze,
Low Silicon Bronze
Glass Epoxy, Fiberglass, Plastics,
Graphite, G10
.0010" - .0020"
.0010" - .0030"
.0008" - .0020"
OBS - DETTA ÄR ENDAST STARTVÄRDEN. HÖGRE RESULTAT KAN UPPNÅS MED BÄSTA MÖJLIGA FÖRUTSÄTTNINGAR.
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251
TEKNIK
GARR TOOL Borr Guide
Metrisk
RECOMMENDED M/Min. BY SERIES
Type
Rc
Hardness
1100, 1120
Powdered Metal, Stellite, Hs-21, Haynes
25/188, X-40, L-605
< 35
> 35
25 - 40
-
Invar, Kovar, Inconel-625/718, Waspalloy,
Rene, Hastalloy, A286
< 35
> 35
30 - 40
-
Incoloy 800-802, Multimet N-155,
Timkin 16-25-6, Carpenter 22-b3
< 35
> 35
30 - 40
-
Monel - 65% Nickel
4000
1200, 1205,
1520, 1600,
1400
COBALT BASE ALLOYS
25 - 40
30 - 45
25 - 35
NICKEL BASE ALLOYS
30 - 40
30 - 45
25 - 40
IRON BASE ALLOYS
30 - 40
40 - 50
30 - 40
MONEL
-
-
30 - 45
1500, 1510,
1300
1700
1700K
1800H
30 - 45
25 - 35
-
-
-
40 - 50
25 - 40
-
-
-
40 - 50
30 - 45
-
-
-
30 - 45
-
-
-
45 - 60
-
-
-
45 - 60
30 - 45
45 - 60
40 - 45
30 - 40
25 - 30
40 - 55
30 - 45
-
-
-
40 - 55
25 - 40
-
-
-
40 - 55
30 - 45
-
-
-
45 - 60
30 - 55
-
-
-
TITANIUM ALLOYS
Commercially Pure, 6Al-4V,
Astm 1/2/3, 6Al-25N-4Zr-2Mo-Si
-
(Precipitation)
13/8, 15/5, 17-4, pH Types
(Austentic)
Inox, 200 Series, 300 Series
(Austentic)
304L, 316L, Nitronic 50, Inox
(Martensitic)
400 Series
< 35
> 35
< 35
> 35
< 35
> 35
< 35
> 35
4140, 4340, 6150, 5210, A2, D2,
P20, H11, H13, S2, O1
Thompson Shaft,
Armor Plate (Class 1)
< 35
35 - 50
40 - 50
45 - 60
STAINLESS STEELS
40 - 45
40 - 50
25 - 40
40 - 45
30 - 50
30 - 40
30 - 40
25 - 30
20 - 30
40 - 45
30 - 45
25 - 40
HIGH STRENGTH TOOL STEELS
40 - 45
30 - 55
25 - 40
> 50
-
200, 250, 300, 8620
< 35
> 35
-
Platinum, A36, 12L14,
1000’s, 1100’s, 1300’s
< 35
> 35
-
-
MEDIUM ALLOY TOOL STEELS
40 - 45
40 - 55
30 - 45
CARBON STEELS
40 - 45
40 - 55
30 - 40
CAST MATERIAL
20 - 30
Ductile Iron
60 - 120
60 - 90
40 - 60
45 - 75
40 - 60
50 - 80
-
Gray Iron
50 - 90
45 - 75
30 - 60
45 - 75
40 - 60
50 - 80
-
Aluminum
60 - 120
55 - 90
45 - 70
-
40 - 70
60 - 90
70 - 120
Steel
45 - 60
45 - 60
40 - 55
-
40 - 60
50 - 80
-
75 - 100
-
-
-
70 - 120
60 - 90
-
-
-
60 - 120
45 - 70
-
-
-
-
BRASS, BRONZE
45 - 90
40 - 60
COMPOSITE MATERIAL
-
-
-
60 - 120
60 - 120
45 - 90
-
-
-
ALUMINUM
Aircraft Grade (6061, 7075)
-
60
MAGNESIUM
-
60
COPPER
Copper Alloys
-
Brass, Aluminum/Bronze,
Low Silicon Bronze
-
Glass Epoxy, Fiberglass, Plastics,
Graphite, G10
60
60
60
45 - 90
INCREASE M/Min. 20%-40% FOR HARDLUBE COATING
OBS - DETTA ÄR ENDAST STARTVÄRDEN. HÖGRE RESULTAT KAN UPPNÅS MED BÄSTA MÖJLIGA FÖRUTSÄTTNINGAR.
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GARR TOOL Borr Guide
Metrisk
Powdered Metal, Stellite, Hs-21, Haynes
25/188, X-4. L-605
< 35
> 35
Invar, Kovar, Inconel-625/718, Waspalloy,
Rene, Hastalloy, A286
< 35
> 35
Incoloy 800-802, Multimet N-155,
Timkin 16-25-6, Carpenter 22-b3
< 35
> 35
CHIPLOAD PER FLUTE (Fz)
2.0 - 3.0
3.0 - 6.0
COBALT BASE ALLOYS
.010 - .025
.020 - .050
.010 - .025
.013 - .025
NICKEL BASE ALLOYS
.013 - .040
.025 - .040
.010 - .025
.020 - .040
IRON BASE ALLOYS
.025 - .040
.025 - .050
.020 - .040
.025 - .050
MONEL
Monel - 65% Nickel
.010 - .025
Commercially Pure, 6Al-4V,
Astm 1/2/3, 6Al-25N-4Zr-2Mo-Si
.020 - .040
.020 - .040
6.0 - 10.0
10.0 - 13.0
13.0 - 16.0
.040 - .065
.025 - .040
.050 - .100
.025 - .050
.065 - .125
.040 - .075
.040 - .065
.025 - .040
.050 - .100
.040 - .075
.065 - .125
.050 - .100
.040 - .090
.040 - .065
.050 - .100
.040 - .075
.075 - .150
.065 - .125
.025 - .040
.040 - .075
.050 - .100
.040 - .075
.050 - .100
.065 - .125
.040 - .090
.025 - .040
.040 - .090
.025 - .040
.025 - .040
.025 - .040
.040 - .090
.025 - .040
.050 - .100
.040 - .075
.050 - .100
.040 - .075
.040 - .075
.025 - .050
.050 - .100
.040 - .075
.065 - .125
.050 - .100
.065 - .125
.050 - .100
.050 - .100
.040 - .075
.065 - .125
.050 - .100
.040 - .065
.025 - .050
.050 - .100
.030 - .075
.075 - .125
.040 - .100
.015 - .040
.020 - .060
.030 - .080
.050 - .075
.025 - .065
.050 - .100
.040 - .075
.065 - .125
.050 - .100
.050 - .075
.025 - .065
.050 - .100
.040 - .090
.065 - .125
.050 - .100
TEKNIK
Type
Rc
Hardness
TITANIUM ALLOYS
(Precipitation)
13/8, 15/5, 17-4, pH Types
(Austentic)
Inox, 200 Series, 300 Series
(Austentic)
304L, 316L, Nitronic 50, Inox
(Martensitic)
400 Series
< 35
> 35
< 35
> 35
< 35
> 35
< 35
> 35
4140, 4340, 6150, 5210, A2, D2,
P20, H11, H13, S2, O1
Thompson Shaft,
Armor Plate (Class 1)
< 35
35 - 50
> 50
200, 250, 300, 8620
< 35
> 35
Platinum, A36, 12L14,
1000’s, 1100’s, 1300’s
< 35
> 35
.025 - .050
STAINLESS STEELS
.013 - .040
.025 - .050
.010 - .025
.020 - .040
.013 - .040
.025 - .050
.010 - .025
.020 - .040
.010 - .025
.020 - .040
.008 - .020
.013 - .025
.013 - .040
.025 - .050
.010 - .025
.020 - .040
HIGH STRENGTH TOOL STEELS
.013 - .040
.025 - .050
.010 - .025
.020 - .050
.008 - .020
.010 - .030
MEDIUM ALLOY TOOL STEELS
.025 - .040
.040 - .065
.013 - .040
.025 - .050
CARBON STEELS
.025 - .040
.040 - .065
.013 - .040
.025 - .050
CAST MATERIAL
Steel
.020 - .040
.025 - .050
.040 - .075
.050 - .100
.065 - .125
Ductile Iron
.025 - .050
.025 - .075
.040 - .090
.065 - .100
.075 - .125
Gray Iron
.025 - .050
.025 - .075
.040 - .090
.065 - .100
.075 - .125
Aluminum
.025 - .050
.025 - .100
.050 - .125
.075 - .150
.090 - .180
Aircraft Grade (6061, 7075)
.025 - .050
.050 - .125
.075 - .150
.090 - .180
.040 - .090
.065 - .100
.075 - .125
.040 - .090
.065 - .100
.075 - .125
BRASS, BRONZE
.025 - .050
.025 - .075
.020 - .040
.025 - .050
COMPOSITE MATERIAL
.040 - .090
.040 - .075
.065 - .100
.050 - .100
.075 - .125
.065 - .125
.015 - .040
.025 - .065
.040 - .075
.050 - .100
ALUMINUM
.025 - .100
MAGNESIUM
.025 - .050
.025 - .075
COPPER
Copper Alloys
Brass, Aluminum/Bronze,
Low Silicon Bronze
Glass Epoxy, Fiberglass, Plastics,
Graphite, G10
.025 - .050
.025 - .075
.020 - .050
OBS - DETTA ÄR ENDAST STARTVÄRDEN. HÖGRE RESULTAT KAN UPPNÅS MED BÄSTA MÖJLIGA FÖRUTSÄTTNINGAR.
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253
TEKNIK
GARR TOOL High Performance Borr Guide
Fractional - Micro Borr
Recommended SFM
Type
Rc
Hardness
Powdered Metal, Stellite, Hs-21, Haynes
25/188, X-40, L-605
< 35
> 35
Invar, Kovar, Inconel-625/718, Waspalloy,
Rene, Hastalloy, A286
< 35
> 35
Incoloy 800-802, Multimet N-155,
Timkin 16-25-6, Carpenter 22-b3
< 35
> 35
Series
CHIPLOAD PER FLUTE (Fz)
1/32" - 0.99mm
(.0312" - .0390")
1250H
1550H
1850H
COBALT BASE ALLOYS
100 - 150
.0002" - .0004"
80 - 110
.0002" - .0004"
NICKEL BASE ALLOYS
125 - 150
.0003" - .0005"
100 - 125
.0002" - .0004"
IRON BASE ALLOYS
125 - 175
.0004" - .0008"
80 - 100
.0003" - .0006"
MONEL
Monel - 65% Nickel
75 - 125
.0002" - .0004"
1.00mm - 2.00mm
(.0394" - .0787")
2.01mm - 1/8"
(.0791" - .1250")
.0004" - .0008"
.0003" - .0006"
.0006" - .0012"
.0005" - .0010"
.0004" - .0008"
.0003" - .0006"
.0006" - .0012"
.0005" - .0010"
.0006" - .0012"
.0004" - .0008"
.0008" - .0015"
.0006" - .0012"
.0003" - .0006"
.0005" - .0010"
.0004" - .0008"
.0006" - .0012"
.0004" - .0008"
.0003" - .0006"
.0004" - .0008"
.0003" - .0006"
.0004" - .0008"
.0003" - .0006"
.0004" - .0008"
.0003" - .0006"
.0006" - .0012"
.0005" - .0010"
.0006" - .0012"
.0005" - .0010"
.0006" - .0012"
.0005" - .0010"
.0006" - .0012"
.0005" - .0010"
.0004" - .0008"
.0003" - .0008"
.0003" - .0006"
.0006" - .0012"
.0006" - .0012"
.0005" - .0010"
.0006" - .0012"
.0004" - .0008"
.0008" - .0015"
.0006" - .0012"
.0006" - .0012"
.0004" - .0008"
.0008" - .0015"
.0006" - .0012"
TITANIUM ALLOYS
Commercially Pure, 6Al-4V,
Astm 1/2/3, 6Al-25N-4Zr-2Mo-Si
150 - 200
(Precipitation)
13/8, 15/5, 17-4, pH Types
(Austentic)
Inox, 200 Series, 300 Series
(Austentic)
304L, 316L, Nitronic 50, Inox
(Martensitic)
400 Series
< 35
> 35
< 35
> 35
< 35
> 35
< 35
> 35
4140, 4340, 6150, 5210, A2, D2,
P20, H11, H13, S2, O1
< 35
35-48
> 48
200, 250, 300, 8620
< 35
> 35
Platinum, A36, 12L14,
1000’s, 1100’s, 1300’s
< 35
> 35
.0003" - .0006"
STAINLESS STEELS
125 - 175
.0003" - .0005"
80 - 125
.0002" - .0004"
100 - 175
.0003" - .0005"
80 - 125
.0002" - .0004"
80 - 100
.0003" - .0005"
60 - 90
.0002" - .0004"
100 - 150
.0003" - .0005"
80 - 125
.0002" - .0004"
HIGH STRENGTH TOOL STEELS
100 - 175
.0003" - .0006"
80 - 130
.0002" - .0005"
60 - 80
.0002" - .0004"
MEDIUM ALLOY TOOL STEELS
125 - 175
.0004" - .0008"
80 - 125
.0003" - .0005"
CARBON STEELS
125 - 175
.0004" - .0008"
80 - 125
.0003" - .0005"
CAST MATERIAL
Steel
100 - 175
.0003" - .0006"
.0004" - .0008"
.0006" - .0012"
Ductile Iron
100 - 200
.0004" - .0008"
.0006" - .0012"
.0008" - .0015"
Gray Iron
80 - 175
.0004" - .0008"
.0006" - .0012"
.0008" - .0015"
Aluminum
100 - 250
.0004" - .0008"
.0006" - .0012"
.0008" - .0015"
.0004" - .0008"
.0006" - .0012"
.0008" - .0015"
.0004" - .0008"
.0006" - .0012"
.0008" - .0015"
.0004" - .0008"
.0006" - .0012"
.0008" - .0015"
.0004" - .0008"
.0003" - .0005"
.0006" - .0012"
.0004" - .0008"
.0008" - .0015"
.0006" - .0012"
.0004" - .0008"
.0003" - .0006"
.0006" - .0012"
.0004" - .0008"
.0008" - .0015"
.0006" - .0012"
ALUMINUM
2014, 2024, 6061-(T1-T6), 7075, Extruded
125 - 300
MAGNESIUM
125 - 250
COPPER
Copper Alloys
125 - 250
Short Chips
Long Chips
125 - 250
100 - 200
Short Chips
Long Chips
100 - 250
80 - 175
BRASS
BRONZE
OBS - DETTA ÄR ENDAST STARTVÄRDEN. HÖGRE RESULTAT KAN UPPNÅS MED BÄSTA MÖJLIGA FÖRUTSÄTTNINGAR.
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GARR TOOL High Performance Borr Guide
Micro Borr - Metrisk
Type
Rc
Hardness
Powdered Metal, Stellite, Hs-21, Haynes
25/188, X-40, L-605
< 35
> 35
Invar, Kovar, Inconel-625/718, Waspalloy,
Rene, Hastalloy, A286
< 35
> 35
Incoloy 800-802, Multimet N-155,
Timkin 16-25-6, Carpenter 22-b3
< 35
> 35
Monel - 65% Nickel
Series
CHIPLOAD PER FLUTE (Fz)
1/32" - 0.99mm
(.0312" - .0390")
1250H
1550H
1850H
COBALT BASE ALLOYS
30 - 45
.005 - .010
25 - 35
.005 - .010
NICKEL BASE ALLOYS
40 - 45
.008 - .013
30 - 40
.005 - .010
IRON BASE ALLOYS
40 - 50
.010 - .020
25 - 30
.008 - .015
MONEL
20 - 40
.005 - .010
1.00mm - 2.00mm
(.0394" - .0787")
2.01mm - 1/8"
(.0791" - .1250")
.010 - .020
.008 - .015
.015 - .030
.013 - .025
.010 - .020
.008 - .015
.015 - .030
.013 - .025
.015 - .030
.010 - .020
.020 - .038
.015 - .030
.008 - .015
.013 - .025
.010 - .020
.015 - .030
.010 - .020
.008 - .015
.010 - .020
.008 - .015
.010 - .020
.008 - .015
.010 - .020
.008 - .015
.015 - .030
.013 - .025
.015 - .030
.013 - .025
.015 - .030
.013 - .025
.015 - .030
.013 - .025
.010 - .020
.008 - .020
.008 - .015
.015 - .030
.015 - .030
.013 - .025
.015 - .030
.010 - .020
.020 - .038
.015 - .030
.015 - .030
.010 - .020
.020 - .038
.015 - .030
TEKNIK
Recommended M/Min.
TITANIUM ALLOYS
Commercially Pure, 6Al-4V,
Astm 1/2/3, 6Al-25N-4Zr-2Mo-Si
45 - 60
(Precipitation)
13/8, 15/5, 17-4, pH Types
(Austentic)
Inox, 200 Series, 300 Series
(Austentic)
304L, 316L, Nitronic 50, Inox
(Martensitic)
400 Series
< 35
> 35
< 35
> 35
< 35
> 35
< 35
> 35
4140, 4340, 6150, 5210, A2, D2,
P20, H11, H13, S2, O1
< 35
35-48
> 48
200, 250, 300, 8620
< 35
> 35
Platinum, A36, 12L14,
1000’s, 1100’s, 1300’s
< 35
> 35
.008 - .015
STAINLESS STEELS
40 - 50
.008 - .013
25 - 40
.005 - .010
30 - 50
.008 - .013
25 - 40
.005 - .010
25 - 30
.008 - .013
20 - 25
.005 - .010
30 - 45
.008 - .013
25 - 40
.005 - .010
HIGH STRENGTH TOOL STEELS
30 - 50
.008 - .015
25 - 40
.005 - .013
20 - 25
.005 - .010
MEDIUM ALLOY TOOL STEELS
40 - 50
.010 - .020
25 - 40
.008 - .013
CARBON STEELS
40 - 50
.010 - .020
25 - 40
.008 - .013
CAST MATERIAL
Steel
30 - 50
.008 - .015
.010 - .020
.015 - .030
Ductile Iron
30 - 60
.010 - .020
.015 - .030
.020 - .038
Gray Iron
25 - 50
.010 - .020
.015 - .030
.020 - .038
Aluminum
30 - 75
.010 - .020
.015 - .030
.020 - .038
.010 - .020
.015 - .030
.020 - .038
.010 - .020
.015 - .030
.020 - .038
.010 - .020
.015 - .030
.020 - .038
.010 - .020
.008 - .013
.015 - .030
.010 - .020
.020 - .038
.015 - .030
.010 - .020
.008 - .015
.015 - .030
.010 - .020
.020 - .038
.015 - .030
ALUMINUM
2014, 2024, 6061-(T1-T6), 7075, Extruded
40 - 90
MAGNESIUM
40 - 75
COPPER
Copper Alloys
40 - 75
Short Chips
Long Chips
40 - 75
30 - 60
Short Chips
Long Chips
30 - 75
25 - 50
BRASS
BRONZE
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TEKNIK
GARR TOOL High Performance Borr Guide
Fractional
Recommended SFM
Type
Rc
Hardness
NON-COOLANT
Powdered Metal, Stellite, Hs-21, Haynes
25/188, X-40, L-605
< 35
> 35
185
125
Invar, Kovar, Inconel-625/718, Waspalloy,
Rene, Hastalloy, A286
< 35
> 35
150
125
Incoloy 800-802, Multimet N-155,
Timkin 16-25-6, Carpenter 22-b3
< 35
> 35
200
150
1580H
1280H
1580HD
CHIPLOAD PER FLUTE (Fz)
COOLANT FED
1580KH
1280KH
1880KH
1580KD
1280KD
1/8" - 1/4"
COBALT BASE ALLOYS
225
.0010" - .0020"
180
.0005" - .0015"
NICKEL BASE ALLOYS
225
.0010" - .0020"
180
.0005" - .0015"
IRON BASE ALLOYS
300
.0015" - .0025"
240
.0005" - .0015"
MONEL
Monel - 65% Nickel
150
225
Commercially Pure, 6Al-4V,
Astm 1/2/3, 6Al-25N-4Zr-2Mo-Si
225
350
.0010" - .0020"
1/4" - 3/8"
3/8" - 1/2"
1/2" - 5/8"
5/8" - 3/4"
.0020" - .0030"
.0015" - .0025"
.0025" - .0035"
.0020" - .0030"
.0030" - .0040"
.0025" - .0035"
.0035" - .0055"
.0030" - .0045"
.0020" - .0030"
.0015" - .0025"
.0025" - .0035"
.0020" - .0030"
.0030" - .0040"
.0025" - .0035"
.0035" - .0055"
.0030" - .0045"
.0025" - .0030"
.0015" - .0025"
.0025" - .0035"
.0025" - .0030"
.0035" - .0045"
.0030" - .0035"
.0035" - .0055"
.0030" - .0045"
.0015" - .0025"
.0020" - .0030"
.0025" - .0035"
.0035" - .0055"
.0020" - .0030"
.0025" - .0035"
.0030" - .0040"
.0035" - .0055"
.0030" - .0035"
.0025" - .0030"
.0030" - .0035"
.0020" - .0025"
.0020" - .0030"
.0015" - .0025"
.0030" - .0035"
.0025" - .0030"
.0035" - .0045"
.0030" - .0035"
.0035" - .0045"
.0025" - .0035"
.0030" - .0040"
.0025" - .0035"
.0035" - .0045"
.0030" - .0035"
.0040" - .0055"
.0035" - .0045"
.0040" - .0055"
.0035" - .0045"
.0025" - .0040"
.0020" - .0040"
.0040" - .0055"
.0035" - .0045"
.0030" - .0035"
.0025" - .0030"
.0035" - .0045"
.0030" - .0035"
.0045" - .0055"
.0035" - .0045"
.0030" - .0035"
.0025" - .0030"
.0035" - .0045"
.0030" - .0035"
.0045" - .0065"
.0035" - .0045"
.0030" - .0035"
.0025" - .0030"
.0035" - .0045"
.0030" - .0035"
.0045" - .0065"
.0035" - .0045"
TITANIUM ALLOYS
(Precipitation)
13/8, 15/5, 17-4, pH Types
(Austentic)
Inox, 200 Series, 300 Series
(Austentic)
304L, 316L, Nitronic 50, Inox
(Martensitic)
400 Series
< 35
> 35
< 35
> 35
< 35
> 35
< 35
> 35
225
175
225
175
125
80
225
175
4140, 4340, 6150, 5210, A2, D2,
P20, H11, H13, S2, O1
< 35
> 35
200
175
200, 250, 300, 8620
< 35
> 35
200
175
Platinum, A36, 12L14,
1000’s, 1100’s, 1300’s
< 35
> 35
200
175
.0010" - .0020"
STAINLESS STEELS
300
.0015" - .0025" .0025" - .0030"
240
.0005" - .0015" .0015" - .0025"
300
.0015" - .0025" .0025" - .0030"
225
.0010" - .0015" .0015" - .0020"
175
.0010" - .0015" .0015" - .0020"
100
.0003" - .0010" .0010" - .0015"
300
.0015" - .0025" .0025" - .0030"
240
.0005" - .0015" .0015" - .0025"
HIGH STRENGTH TOOL STEELS
300
.0015" - .0025" .0025" - .0030"
240
.0005" - .0015" .0015" - .0025"
MEDIUM ALLOY TOOL STEELS
300
.0015" - .0025" .0025" - .0030"
240
.0005" - .0015" .0015" - .0025"
CARBON STEELS
300
.0015" - .0025" .0025" - .0030"
240
.0005" - .0015" .0015" - .0025"
CAST MATERIAL
Steel
200
300
.0025" - .0035"
.0035" - .0045"
.0035" - .0045"
.0045" - .0055"
.0065" - .0075"
Ductile Iron
250
350
.0025" - .0035"
.0035" - .0045"
.0035" - .0045"
.0045" - .0055"
.0065" - .0075"
Gray Iron
250
400
.0025" - .0035"
.0035" - .0045"
.0035" - .0045"
.0045" - .0055"
.0065" - .0075"
2014, 2024, 6061-(T1-T6), 7075
300 - 400
300 - 500
.0035" - .0045"
.0045" - .0055"
.0065" - .0075"
.0085" - .0095"
.0085" - .0095"
Die Cast, Extruded
250 - 300
300 - 400
.0025" - .0035"
.0035" - .0045"
.0055" - .0065"
.0075" - .0085"
.0075" - .0085"
.0045" - .0055"
.0065" - .0075"
.0085" - .0095"
.0085" - .0095"
.0035" - .0045"
.0035" - .0045"
.0045" - .0055"
.0065" - .0075"
.0045" - .0055"
.0035" - .0045"
.0065" - .0075"
.0055" - .0065"
.0085" - .0095"
.0075" - .0085"
.0085" - .0095"
.0075" - .0085"
.0035" - .0045"
.0025" - .0035"
.0035" - .0045"
.0025" - .0035"
.0055" - .0065"
.0045" - .0055"
.0075" - .0085"
.0065" - .0075"
ALUMINUM
MAGNESIUM
300
400
300
400
.0035" - .0045"
COPPER
Copper Alloys
Short Chips
Long Chips
300
200
400
300
Short Chips
Long Chips
200
150
300
250
.0025" - .0035"
BRASS
.0035" - .0045"
.0025" - .0035"
BRONZE
.0025" - .0035"
.0015" - .0025"
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GARR TOOL High Performance Borr Guide
Metrisk
Type
Rc
Hardness
Powdered Metal, Stellite, Hs-21, Haynes
25/188, X-40, L-605
< 35
> 35
60
40
Invar, Kovar, Inconel-625/718, Waspalloy,
Rene, Hastalloy, A286
< 35
> 35
60
40
Incoloy 800-802, Multimet N-155,
Timkin 16-25-6, Carpenter 22-b3
< 35
> 35
60
45
1580H
1280H
1580HD
COOLANT FED
1580KH
1280KH
1880KH
1580KD
1280KD
CHIPLOAD PER FLUTE (Fz)
3.0 - 6.0
COBALT BASE ALLOYS
70
.035 - .060
55
.025 - .050
NICKEL BASE ALLOYS
70
.035 - .060
55
.025 - .050
IRON BASE ALLOYS
90
.050 - .075
70
.025 - .050
MONEL
Monel - 65% Nickel
45
70
Commercially Pure, 6Al-4V,
Astm 1/2/3, 6Al-25N-4Zr-2Mo-Si
70
100
TEKNIK
Recommended M/Min.
NON-COOLANT
.035 - .060
6.0 - 10.0
10.0 - 13.0
13.0 - 16.0
16.0 - 20.0
.060 - .085
.050 - .075
.075 - .100
.060 - .085
.085 - .110
.075 - .100
.095 - .130
.095 - .110
.060 - .085
.050 - .075
.075 - .100
.060 - .085
.085 - .125
.075 - .100
.085 - .110
.085 - .100
.075 - .085
.050 - .075
.085 - .100
.075 - .085
.100 - .125
.085 - .100
.110 - .140
.095 - .110
.050 - .075
.060 - .085
.075 - .100
.085 - .120
.060 - .085
.075 - .100
.085 - .110
.095 - .130
.085 - .100
.075 - .085
.085 - .100
.060 - .075
.060 - .085
.050 - .075
.085 - .100
.075 - .085
.100 - .125
.085 - .100
.100 - .125
.075 - .100
.085 - .110
.075 - .100
.100 - .125
.085 - .100
.100 - .140
.085 - .110
.100 - .140
.075 - .110
.075 - .110
.075 - .110
.100 - .130
.085 - .110
.085 - .100
.075 - .085
.100 - .125
.085 - .100
.100 - .130
.085 - .100
.085 - .100
.075 - .085
.100 - .125
.085 - .100
.100 - .140
.085 - .110
.085 - .100
.075 - .085
.100 - .125
.085 - .100
.100 - .140
.085 - .120
TITANIUM ALLOYS
(Precipitation)
13/8, 15/5, 17-4, pH Types
(Austentic)
Inox, 200 Series, 300 Series
(Austentic)
304L, 316L, Nitronic 50, Inox
(Martensitic)
400 Series
< 35
> 35
< 35
> 35
< 35
> 35
< 35
> 35
70
50
70
50
40
20
70
50
4140, 4340, 6150, 5210, A2, D2,
P20, H11, H13, S2, O1
< 35
> 35
60
50
200, 250, 300, 8620
< 35
> 35
60
50
Platinum, A36, 12L14,
1000’s, 1100’s, 1300’s
< 35
> 35
60
50
.035 - .060
STAINLESS STEELS
90
.050 - .075
.075 - .085
70
.025 - .050
.050 - .075
90
.050 - .075
.075 - .085
70
.035 - .050
.050 - .060
55
.035 - .050
.050 - .060
30
.025 - .035
.035 - .050
90
.050 - .075
.075 - .085
70
.025 - .050
.050 - .075
HIGH STRENGTH TOOL STEELS
90
.050 - .075
.075 - .085
70
.025 - .050
.050 - .075
MEDIUM ALLOY TOOL STEELS
90
.050 - .075
.075 - .085
70
.025 - .050
.050 - .075
CARBON STEELS
90
.050 - .075
.075 - .085
70
.025 - .050
.050 - .075
CAST MATERIAL
Steel
60
90
.060 - .090
.100 - .125
.100 - .125
.125 - .150
.175 - .200
Ductile Iron
75
100
.060 - .090
.100 - .125
.100 - .125
.125 - .150
.175 - .200
Gray Iron
75
120
.060 - .090
.100 - .125
.100 - .125
.125 - .150
.175 - .200
2014, 2024, 6061-(T1-T6), 7075
90 - 120
90 - 150
.090 - .120
.125 - .150
.175 - .200
.225 - .250
.225 - .250
Die Cast, Extruded
75 - 90
90 - 120
.060 - .100
.100 - .120
.150 - .175
.200 - .225
.200 - .225
.125 - .150
.175 - .200
.225 - .250
.225 - .250
.100 - .125
.100 - .125
.125 - .150
.175 - .200
.125 - .150
.100 - .125
.175 - .200
.150 - .175
.225 - .250
.200 - .225
.225 - .250
.200 - .225
.100 - .125
.060 - .085
.100 - .125
.075 - .100
.150 - .175
.125 - .150
.200 - .225
.175 - .200
ALUMINUM
MAGNESIUM
90
120
90
120
.080 - .120
COPPER
Copper Alloys
Short Chips
Long Chips
90
60
120
90
Short Chips
Long Chips
60
45
90
70
.060 - .100
BRASS
.080 - .120
.060 - .090
BRONZE
.060 - .100
.040 - .060
OBS - DETTA ÄR ENDAST STARTVÄRDEN. HÖGRE RESULTAT KAN UPPNÅS MED BÄSTA MÖJLIGA FÖRUTSÄTTNINGAR.
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TEKNIK
GARR TOOL 3-skärig borr för Aluminum
Application Guide
Fractional
CHIPLOAD PER FLUTE (Fz)
Material
Type
SFM
Aluminum Alloy
6061
450 - 650
.0020" - .0040" .0025" - .0050" .0035" - .0060" .0045" - .0070" .0055" - .0080" .0065" - .0100"
Cast Aluminum
380
300 - 500
.0015" - .0030" .0020" - .0040" .0030" - .0050" .0030" - .0060" .0035" - .0070" .0040" - .0080"
250 - 500
.0015" - .0030" .0020" - .0040" .0030" - .0050" .0030" - .0060" .0035" - .0070" .0040" - .0080"
250 - 400
.0010" - .0025" .0020" - .0030" .0020" - .0030" .0020" - .0040" .0030" - .0050" .0030" - .0060"
100 - 300
.0010" - .0020" .0020" - .0030" .0020" - .0030" .0020" - .0040" .0030" - .0050" .0030" - .0060"
Magnesium
Copper & Brass
Titanium
6Al-4V
3/16"
1/4"
5/16"
3/8"
1/2"
5/8"
Metrisk
CHIPLOAD PER FLUTE (Fz)
Material
Type
M/Min.
4.0
6.0
8.0
10.0
12.0
16.0
Aluminum Alloy
6061
180 - 240
.050 - .100
.065 - .125
.090 - .150
.115 - .175
.150 - .200
.165 - .250
Cast Aluminum
380
135 - 180
.050 - .100
.100 - .125
.100 - .150
.125 - .175
.150 - .200
.100 - .200
120 - 180
.038 - .075
.050 - .100
.075 - .125
.075 - .150
.090 - .175
.100 - .200
120 - 180
.025 - .060
.050 - .075
.050 - .075
.050 - .100
.075 - .125
.075 - .150
30 - 90
.025 - .050
.050 - .075
.050 - .075
.050 - .100
.075 - .125
.075 - .150
Magnesium
Copper & Brass
Titanium
6Al-4V
PHYSICAL PROPERTIES AND CHARACTERISTICS OF ALUMASTAR COATING
Property/Characteristic
BESKRIVNING
Nomenclature
TiB2
Color
Silver
Hardness
4000 Hv
Coating Thickness
1-2 µm
Thermal Stability
850° C (1562° F)
Deposition Temperature
450° C (842° F)
Applications
Aluminum, AlSi Alloys (<12% Si),
Magnesium, Copper, Titanium Alloys,
Non-ferrous
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Decimal Equivalent Chart
Decimal Equiv.
.0135
.0138
.0145
.0156
.0158
.0160
.0177
.0180
.0197
.0200
.0210
.0217
.0225
.0236
.0240
.0250
.0256
.0260
.0276
.0280
.0292
.0295
.0310
.0312
.0315
.0320
.0330
.0335
.0350
.0354
.0360
.0370
.0374
.0380
.0390
.0394
.0400
.0410
.0413
.0420
.0430
.0433
.0453
.0465
.0469
.0472
.0492
.0512
.0520
.0531
.0550
.0551
.0571
.0591
.0595
.0610
.0625
.0630
.0635
.0650
.0669
.0670
.0689
.0700
.0709
.0728
Diameter
#49
1.90mm
#48
1.95mm
5/64”
#47
2.00mm
2.05mm
#46
#45
2.10mm
2.15mm
#44
2.20mm
2.25mm
#43
2.30mm
2.35mm
#42
3/32”
2.40mm
#41
2.45mm
#40
2.50mm
#39
#38
2.60mm
#37
2.70mm
#36
2.75mm
7/64”
#35
2.80mm
#34
#33
2.90mm
#32
3.00mm
#31
3.10mm
1/8”
3.20mm
3.25mm
#30
3.30mm
3.40mm
#29
3.50mm
#28
9/64”
3.60mm
#27
3.70mm
#26
3.75mm
#25
3.80mm
#24
3.90mm
#23
5/32”
#22
4.00mm
#21
#20
www.wedevag.se
Decimal Equiv.
.0730
.0748
.0760
.0768
.0781
.0785
.0787
.0807
.0810
.0820
.0827
.0846
.0860
.0866
.0886
.0890
.0906
.0925
.0935
.0938
.0945
.0960
.0965
.0980
.0984
.0995
.1015
.1024
.1040
.1063
.1065
.1083
.1094
.1100
.1102
.1110
.1130
.1142
.1160
.1181
.1200
.1220
.1250
.1260
.1280
.1285
.1299
.1339
.1360
.1378
.1405
.1406
.1417
.1440
.1457
.1470
.1476
.1495
.1496
.1520
.1535
.1540
.1562
.1570
.1575
.1590
.1610
Diameter
4.10mm
4.20mm
#19
4.25mm
4.30mm
#18
11/64”
#17
4.40mm
#16
4.50mm
#15
4.60mm
#14
#13
4.70mm
4.75mm
3/16”
4.80mm
#12
#11
4.90mm
#10
#9
5.00mm
#8
5.10mm
#7
13/64”
#6
5.20mm
#5
5.25mm
5.30mm
#4
5.40mm
#3
5.50mm
7/32”
5.60mm
#2
5.70mm
5.75mm
#1
5.80mm
5.90mm
A
15/64”
6.00mm
B
6.10mm
C
6.20mm
D
6.25mm
6.30mm
1/4”
E
6.40mm
6.50mm
F
6.60mm
G
6.70mm
17/64”
6.75mm
H
Decimal Equiv.
.1614
.1654
.1660
.1673
.1693
.1695
.1719
.1730
.1732
.1770
.1772
.1800
.1811
.1820
.1850
.1850
.1870
.1875
.1890
.1890
.1910
.1929
.1935
.1960
.1969
.1990
.2008
.2010
.2031
.2040
.2047
.2055
.2067
.2087
.2090
.2126
.2130
.2165
.2188
.2205
.2210
.2244
.2264
.2280
.2283
.2323
.2340
.2344
.2362
.2380
.2402
.2420
.2441
.2460
.2461
.2480
.2500
.2500
.2520
.2559
.2570
.2598
.2610
.2638
.2656
.2657
.2660
Tel 0581-261 00 Diameter
6.80mm
6.90mm
I
7.00mm
J
7.10mm
K
9/32”
7.20mm
7.25mm
7.30mm
L
7.40mm
M
7.50mm
19/64”
7.60mm
N
7.70mm
7.75mm
7.80mm
7.90mm
5/16”
8.00mm
O
8.10mm
8.20mm
P
8.25mm
8.30mm
21/64”
8.40mm
Q
8.50mm
8.60mm
R
8.70mm
11/32”
8.75mm
8.80mm
S
8.90mm
9.00mm
T
9.10mm
23/64”
9.20mm
9.25mm
9.30mm
U
9.40mm
9.50mm
3/8”
V
9.60mm
9.70mm
9.75mm
9.80mm
W
9.90mm
25/64”
10.00mm
X
Y
13/32”
Z
10.50mm
Decimal Equiv.
.2677
.2717
.2720
.2756
.2770
.2795
.2810
.2812
.2835
.2854
.2874
.2900
.2913
.2950
.2953
.2969
.2992
.3020
.3031
.3051
.3071
.3110
.3125
.3150
.3160
.3189
.3228
.3230
.3248
.3268
.3281
.3307
.3320
.3346
.3386
.3390
.3425
.3438
.3445
.3465
.3480
.3504
.3543
.3580
.3583
.3594
.3622
.3642
.3661
.3680
.3701
.3740
.3750
.3770
.3780
.3819
.3839
.3858
.3860
.3898
.3906
.3937
.3970
.4040
.4062
.4130
.4134
Diameter
27/64”
11.00mm
7/16”
11.50mm
29/64”
15/32”
12.00mm
31/64”
12.50mm
1/2”
13.00mm
33/64”
17/32”
13.50mm
35/64”
14.00mm
9/16”
14.50mm
37/64”
15.00mm
19/32”
39/64”
15.50mm
5/8”
16.00mm
41/64”
16.50mm
21/32”
17.00mm
43/64”
11/16”
17.50mm
45/64”
18.00mm
23/32”
18.50mm
47/64”
19.00mm
3/4”
49/64”
19.50mm
25/32”
20.00mm
51/64”
20.50mm
13/16”
21.00mm
53/64”
27/32”
21.50mm
55/64”
22.00mm
7/8”
22.50mm
57/64”
23.00mm
29/32”
59/64”
23.50mm
15/16”
24.00mm
61/64”
24.50mm
31/32”
25.00mm
63/64”
1”
Fax 0581- 263 11
Decimal Equiv.
.4219
.4331
.4375
.4528
.4531
.4688
.4724
.4844
.4921
.5000
.5118
.5156
.5312
.5315
.5469
.5512
.5625
.5709
.5781
.5906
.5938
.6094
.6102
.6250
.6299
.6406
.6496
.6562
.6693
.6719
.6875
.6890
.7031
.7087
.7188
.7283
.7344
.7480
.7500
.7656
.7677
.7812
.7874
.7969
.8071
.8125
.8268
.8281
.8438
.8465
.8594
.8661
.8750
.8858
.8906
.9055
.9062
.9219
.9252
.9375
.9449
.9531
.9646
.9688
.9843
.9844
1.0000
TEKNIK
Diameter
#80
.35mm
#79
1/64”
.40mm
#78
.45mm
#77
.50mm
#76
#75
.55mm
#74
.60mm
#73
#72
.65mm
#71
.70mm
#70
#69
.75mm
#68
1/32”
.80mm
#67
#66
.85mm
#65
.90mm
#64
#63
.95mm
#62
#61
1.00mm
#60
#59
1.05mm
#58
#57
1.10mm
1.15mm
#56
3/64”
1.20mm
1.25mm
1.30mm
#55
1.35mm
#54
1.40mm
1.45mm
1.50mm
#53
1.55mm
1/16”
1.60mm
#52
1.65mm
1.70mm
#51
1.75mm
#50
1.80mm
1.85mm
259
Standard
Alla Garr´s hårdmetall verktyg tillverkas av Ultra fin Solid Hårdmetall inget annat
används.
Alla våra fräsar är centrum skärande.
Semi - standard - levereras inom 48 timmar
Många verktygs förändringar kan tillgodoses genom att lägga ett plan, hörnradie
eller mindre diameter genom att använda ett standardverktyg.
Leverans från GarrTool inom 48 timmar. Kontakta oss för prisuppgift.
Garr Tool ansvarar inte för verktyg som förändras av andra parter.
Special - 2 veckors leveranstid
GarrTool offererar inom 24 timmar. Obelagt verktyg tillverkade från ämne kommer
att tillverkas efter dina specifikationer inom två veckor.
Verktyg upp till 25 mm i diameter och en totallängd på 300 mm.
Garr Tool kan ta hand om dina speciella behov av roterande verktyg i solid
hårdmetall. Vi levererar!
Renovering´s Service
Med vår state-of-the-art rekonditionerings avdelning, här kan du förvänta dig
kvalité på slipningen av verktyg till konkurrenskraftiga priser. Låt oss vara din
"lokala" källa för omslipning.
Mer info
Vår hemsida, www.garrtool.com, ger dig den nivån av kundservice du har
kommit att förvänta dig av oss.
En samling av "fyll- i - blanketter" finns tillgänglig för nedladdning från vår hemsida
för att hjälpa till med att snabba på offereringen.
®
Copyright©2011 by Garr Tool Company, Alma, Michigan, USA.
All Rights Reserved. No part of this publication may be reproduced
in any form or by any means without prior written permission from Garr Tool Company.
Garr Tool Company makes every effort to ensure accuracy in its publications.
We are not responsible for errors in printing should they occur.
Printed in the United States.
260
Solid hårdmetall ultrafin speciellt testad för fräsning av kolfiber och glas fyllda komposit material
Det finns många utmaningar för bearbetning av komposit material. Hålla materialet fritt från formförändring är nyckeln. Våra verktyg
har en större skär vinkel och kombinationer av vänster och / eller höger spiraler för att eliminera nötning av laminater.
Ange vilken typ av ändskär som ditt jobb kräver- (Exempelvis - inget ändskär, grad, fräs eller borrspets)
Ett bra utsug för kontroll av dammet hjälper till och förlänger verktygets livslängd och kvalitén på detaljerna.
Fastspänning av detalj direkt på bordet kan orsaka stress frakturer i materialet.
Solid hårdmetall ultrafin speciellt testad för borrning av kolfiber och glas fyllda komposit material
Ett bra utsug för kontroll av dammet hjälper till och förlänger verktygets livslängd och kvalitén på
detaljerna.
Fastspänning av detalj direkt på bordet kan orsaka stress frakturer i materialet.
Detta är inte lager lagda specialverktyg. Leveranstid på obelagda verktyg är två veckor.
Precisera vilken eventuell beläggning ditt jobb kräver:
- Polycrystalline Diamond (Ökar livslängden upp till 20x mot en obelagd hårdmetall fräs)
SERIE 740 - UPPRYMMARE
- Amorphous Diamond / DLC (Ökar livslängden upp till 10x mot en obelagd hårdmetall fräs)
För upprymning av existerande hål i tunna paneler, men kan
även borra
Hål kvalitén är nästan brotschad i kol- och glasfiber material
Beläggnings val för det här verktyget är polycrystalline diamond
eller amorphous diamond
- Alcrona Coated (Ökar livslängden upp till 5x mot en obelagd hårdmetall fräs)
- TiCN Coated (Ökar livslängden upp till 3x mot en obelagd hårdmetall fräs)
Detta är inte lager lagda specialverktyg. Leveranstid på obelagda verktyg är två veckor.
SERIE 780 - 8-FASETT SPETS
SERIE 700 - GLASFIBER ROUTER
Ändskärs exempel
För bearbetning i glas fylld epoxi
Grad
Typ
Borr
Spets
En speciell spets geometri som reducerar skärkrafter och
eliminerar grader
Arbetar bra i kolfiber speciellt när kärnan är nätmönstrad i
antingen titan eller aluminium
Arbetar i glas fylld epoxi, härdad plast, mjuka stål,
CFRP (Kolfiber armerad plast), och aluminium
Beläggnings val kan variera beroende av bearbetning
SERIE 780K - 8-FASETT SPETS (MED KYLKANAL)
SERIE 701 - KEVLAR ROUTER
Ändskärs exempel
Ger en ren kant när man finbearbetar i
Armerad Fiber (Kevlar)
Grad
Typ
Borr
Spets
En speciell spets geometri som reducerar skärkrafter och
eliminerar grader
Arbetar i glas fylld epoxi, härdad plast, mjuka stål, CFRP, och
aluminium när kylning sker genom maskin spindel
Använd inte kylkanals verktyg i bearbetning av kolfiber eftersom
det kan förstöra materialetl
Beläggnings val för dessa borrar är Helica eller Alumastar
SERIE 702 - KOLFIBER ROUTER
För finfräsning av singel skivor
SERIE 790 - MODIFIERAD BRAD POINT
SERIE 703 - KOLFIBER ROUTER
För grov bearbetning av staplade paneler
med eller utan nätmönstrad kärna
Speciellt konstruerad för borrning i CFRP (Kolfiber armerad plast)
Utmärkt kvalité på in- och utgång av hålet
Speciellt konstruerad att undvika förstörelse av materialet
Bra för borrning i paneler och papper med med nätmönstrad
kärna
Beläggnings val för dessa borr är polycrystalline diamond,
amorphous
diamond, eller helica för extra bra livslängd
Access an assortment of ‘fill-in-the-blank’ prints
from our website to aid in the quoting of specials.
www.garrtool.com