N-W.F.P. University of Engineering and Technology Peshawar Lecture 04: Bolted Connections By: Prof Dr. Akhtar Naeem Khan chairciv@nwfpuet.edu.pk CE-409: Lecture 04 Prof. Dr. Akhtar Naeem Khan 1 Topics to be Addressed Types of connectors Tightening procedures Behavior of Bolted & Riveted connections Types of Bolted connections Types of connection failures Code Requirements Design Examples CE-409: Lecture 04 Prof. Dr Akhtar Naeem Khan 2 Types of Connectors Components which make up the complete structure are fastened together by means of: 1. RIVETS (older version) 2. BOLTS (newer version) 3. WELDS CE-409: Lecture 04 Prof. Dr Akhtar Naeem Khan 3 Types of Connectors 1. Rivets: They are made from rivet bar stock in a machine which forms one head and shears the rivet to desired length. Steel rivets are always heated before driving Most rivets are driven by pressure-type riveters which complete riveting in one stroke. Typical Round Head Rivet CE-409: Lecture 04 Prof. Dr Akhtar Naeem Khan 4 Types of Connectors 1. Rivets: Rivets are generally made from steel conforming to ASTM A502 and comes in 2 grades: i. Grade 1(carbon steel) ii. Grade 2 (carbon-manganese steel) CE-409: Lecture 04 Prof. Dr Akhtar Naeem Khan 5 Types of Connectors 1. Rivets: Round Head Rivet CE-409: Lecture 04 Countersunk Rivet Prof. Dr. Akhtar Naeem Khan 6 Types of Connectors 1. Rivets: CE-409: Lecture 04 Prof. Dr. Akhtar Naeem Khan 7 Types of Connectors 1. Rivets: Riveting processes Rivet Heating Oven CE-409: Lecture 04 Rivet Heater Prof. Dr. Akhtar Naeem Khan Types of Connectors 1. Rivets: Riveting processes Modern Riveting Gun Earlier Riveting Gun CE-409: Lecture 04 Prof. Dr. Akhtar Naeem Khan Types of Connectors 1. Rivets: Characteristics of riveted connections In riveted connections magnitude of clamping is function of length of rivet and magnitude of shrinkage after the head is formed. Magnitude of slip depends on the extent to which rivet fills the hole. CE-409: Lecture 04 Prof. Dr Akhtar Naeem Khan 10 Types of Connectors 1. Rivets: Causes of rivet obsolescence Riveting required a crew of 4 to 5 experienced riveters Bolt installation is less labor intensive Riveting is time consuming operation requiring preheating, driving and finishing CE-409: Lecture 04 Prof. Dr Akhtar Naeem Khan 11 Types of Connectors 1. Rivets: Causes of rivet obsolescence Rivet strength is low compared to high strength bolts High strength bolts are now economical Riveting is still used in some industries and applications such as aircraft industry CE-409: Lecture 04 Prof. Dr Akhtar Naeem Khan 12 Types of Connectors 2. Bolts: Two common types of bolts are: a) Unfinished (A307) A307 is known by names unfinished, rough, common, ordinary and machine. They are made of low carbon steel having tensile strength of 60Ksi. CE-409: Lecture 04 Prof. Dr Akhtar Naeem Khan 13 Types of Connections 2. Bolts: Two common types of bolts are: b) High strength bolt (A325,A449,A490). A325 is made of medium carbon steel whose tensile strength decreases with increase in dia. High strength bolts can be tightened to large tensions. CE-409: Lecture 04 Prof. Dr Akhtar Naeem Khan 14 Types of Connections 2. Bolts: Typical High Strength Bolt CE-409: Lecture 04 Prof. Dr Akhtar Naeem Khan 15 Tightening procedures Research Council on Structural Connections (RCSC) prescribes four tightening procedures. 1. Turn of the nut method 2. Calibrated-wrench tightening 3. Installation of alternate design bolts 4. Direct-tension-indicator tightening CE-409: Lecture 04 Prof. Dr Akhtar Naeem Khan 16 Tightening procedures Torque Wrench CE-409: Lecture 04 Prof. Dr Akhtar Naeem Khan 17 Tightening procedures Positive Tension Shear Bolt Bolt Installation Procedure CE-409: Lecture 04 Prof. Dr. Akhtar Naeem Khan 18 Tightening procedures Direct Tension Indicating Washers CE-409: Lecture 04 Prof. Dr Akhtar Naeem Khan 19 Behavior of Bolted & Riveted connections T T T = Tensile Force on Connection ∆ = Joint Displacement CE-409: Lecture 04 Prof. Dr Akhtar Naeem Khan 20 Behavior of Bolted & Riveted connections In riveted connections magnitude of clamping is function of length of rivet and magnitude of shrinkage after the head is formed. Magnitude of slip depends on the extent to which rivet fills the hole. CE-409: Lecture 04 Prof. Dr Akhtar Naeem Khan 21 Types of Bolted connection 1. Slip-Critical connections Connection transmits the force by friction produced between the faying surfaces by the clamping action of the bolts. Slip-critical connections are recommended for joints subjected to stress reversal, severe stress fluctuation, impact, vibration or where slip is objectionable CE-409: Lecture 04 Prof. Dr Akhtar Naeem Khan 22 Types of Bolted connection 1. Slip-Critical connections The clamping force applied to the bolt brings the two members close enough so that appreciable friction is produced between them which is then responsible for resisting the load. The more the clamping force the more is the friction and strong is the connection but the clamping force need not to be greater than tensile strength of the bolt. Slip critical connection becomes bearing type connection after the slip occurs so every slip critical connection is essentially a bearing type connection also. CE-409: Lecture 04 Prof. Dr. Akhtar Naeem Khan 23 Types of Bolted connection 2. Bearing type connections Load is transferred by shearing and bearing on the bolt. Capacity in shear depends on whether shear plane intersects the body of bolt or threaded portion. CE-409: Lecture 04 Prof. Dr Akhtar Naeem Khan 24 Types of Bolted connection 2. Bearing type connections Bearing type connection is the most widely used general type connection in which the load is resisted by the bolt body without any friction between faying surfaces. CE-409: Lecture 04 Prof. Dr Akhtar Naeem Khan 25 Type of connection Failures 1. Shearing Failure of Bolts. 2. Bearing Failure of plate. 3. Tearing failure at edge of plate. CE-409: Lecture 04 Prof. Dr Akhtar Naeem Khan 26 Type of connection Failures 1. Shearing failure of bolts CE-409: Lecture 04 Prof. Dr. Akhtar Naeem Khan 27 Type of connection Failures 1. Shearing failure of bolts CE-409: Lecture 04 Prof. Dr. Akhtar Naeem Khan 28 Type of connection Failures 2. Bearing Failure of Plate CE-409: Lecture 04 Prof. Dr. Akhtar Naeem Khan 29 Type of connection Failures Shear & Bearing Area CE-409: Lecture 04 Prof. Dr. Akhtar Naeem Khan 30 Type of connection Failures 3. Tearing Failure at edge of Plate Shearing Failure edge of plate CE-409: Lecture 04 Transverse Tension Failure Prof. Dr. Akhtar Naeem Khan 31 Type of connection Failures 3. Tearing Failure at edge of Plate Tests showed, failure by tearing through free edge of material will not occur if Le measured parallel to line of applied force is not less diameter of bolt multiplied by ratio of bearing stress to tensile strength of connected part. CE-409: Lecture 04 Prof. Dr Akhtar Naeem Khan 32 Type of connection Failures 3. Tearing Failure at edge of Plate Force transmitted by the bolt P = fp D t ------------------------(A) Force to cause failure along two shear planes P = 2(Le – D / 2 ) t u u = 0.7 Fu P = 1.4DtFu(Le/D –1/2) -----(B) Equating (A) & (B) CE-409: Lecture 04 Prof. Dr Akhtar Naeem Khan 33 Type of connection Failures 3. Tearing Failure at edge of Plate ------- (C) Eqn (C) can be approximated as So Eqn becomes CE-409: Lecture 04 Prof. Dr Akhtar Naeem Khan 34 Type of connection Failures 3. Tearing Failure at edge of Plate ASD LRFD Tearing length or Edge distance = 0.75 CE-409: Lecture 04 Prof. Dr Akhtar Naeem Khan With FOS= 2 35 Type of connection Failures 3. Tearing Failure at edge of Plate ASD LRFD Spacing between holes CE-409: Lecture 04 Prof. Dr Akhtar Naeem Khan 36 Type of connection Failures Eccentricity of Applied Force Plates of lap joint tends to bend. Bending produces non uniform bearing of the fastener on the plates CE-409: Lecture 04 Prof. Dr Akhtar Naeem Khan 37 Code Requirements Topic Ref. Text Book Ref. LRFD Code Minimum edge Distance Table 2-8 Table J3.4 Allowable Working Stress on Fasteners or Connected Material Table 2-9 Allowable Load for SlipCritical Connections Table 2-10 Allowable Stresses A502 Rivets Table 2-12 Design Strength of Fasteners Table 2-13 CE-409: Lecture 04 Prof. Dr. Akhtar Naeem Khan Table J3.6 Table J3.2 38 Code Requirements AISC Minimum Edge Distance CE-409: Lecture 04 Prof. Dr. Akhtar Naeem Khan 39 Code Requirements Minimum installation tension CE-409: Lecture 04 Prof. Dr. Akhtar Naeem Khan 40 Code Requirements Allowable Stresses CE-409: Lecture 04 Prof. Dr. Akhtar Naeem Khan 41 Code Requirements Properties of structural bolts CE-409: Lecture 04 Prof. Dr. Akhtar Naeem Khan 42 Code Requirements Allowable load for Slip critical connection CE-409: Lecture 04 Prof. Dr. Akhtar Naeem Khan 43 Code Requirements Design strength of fasteners CE-409: Lecture 04 Prof. Dr. Akhtar Naeem Khan 44 Design Example No.1 (ASD Method) CE-409: Lecture 04 Prof. Dr. Akhtar Naeem Khan 45 Design Example No.1 (ASD Method) CE-409: Lecture 04 Prof. Dr. Akhtar Naeem Khan 46 Design Example No.1 (ASD Method) CE-409: Lecture 04 Prof. Dr. Akhtar Naeem Khan 47 Design Example No.1 (ASD Method) CE-409: Lecture 04 Prof. Dr. Akhtar Naeem Khan 48 Design Example No.1 (LRFD Method) CE-409: Lecture 04 Prof. Dr. Akhtar Naeem Khan 49 Design Example No.1 (LRFD Method) CE-409: Lecture 04 Prof. Dr. Akhtar Naeem Khan 50 Design Example No.1 (LRFD Method) CE-409: Lecture 04 Prof. Dr. Akhtar Naeem Khan 51 Design Example No.1 (LRFD Method) CE-409: Lecture 04 Prof. Dr. Akhtar Naeem Khan 52 Design Example No.2 (LRFD Method) W = 10 in t = .25in CE-409: Lecture 04 Prof. Dr Akhtar Naeem Khan 53 Design Example No.2 (LRFD Method) CE-409: Lecture 04 Prof. Dr Akhtar Naeem Khan 54 Design Example No.2 (LRFD Method) Fub CE-409: Lecture 04 Prof. Dr Akhtar Naeem Khan 55 Design Example No.2 (LRFD Method) 2” 6” P = 77 Kips 2” 2” CE-409: Lecture 04 3” Prof. Dr. Akhtar Naeem Khan 56 Thanks CE-409: Lecture 04 Prof. Dr. Akhtar Naeem Khan 57