Bolted Connections

advertisement
N-W.F.P. University of Engineering and
Technology Peshawar
Lecture 04: Bolted Connections
By: Prof Dr. Akhtar Naeem Khan
chairciv@nwfpuet.edu.pk
CE-409: Lecture 04
Prof. Dr. Akhtar Naeem Khan
1
Topics to be Addressed
 Types of connectors
 Tightening procedures
 Behavior of Bolted & Riveted connections
 Types of Bolted connections
 Types of connection failures
 Code Requirements
 Design Examples
CE-409: Lecture 04
Prof. Dr Akhtar Naeem Khan
2
Types of Connectors
 Components which make up the
complete structure are fastened together
by means of:
1. RIVETS (older version)
2. BOLTS (newer version)
3. WELDS
CE-409: Lecture 04
Prof. Dr Akhtar Naeem Khan
3
Types of Connectors
1. Rivets:
 They are made from rivet bar stock in a
machine which forms one head and shears the
rivet to desired length.
 Steel rivets are always heated before driving
 Most rivets are driven by pressure-type riveters
which complete riveting in one stroke.
Typical Round Head Rivet
CE-409: Lecture 04
Prof. Dr Akhtar Naeem Khan
4
Types of Connectors
1. Rivets:
 Rivets are generally made from steel
conforming to ASTM A502 and comes in 2
grades:
i.
Grade 1(carbon steel)
ii.
Grade 2 (carbon-manganese steel)
CE-409: Lecture 04
Prof. Dr Akhtar Naeem Khan
5
Types of Connectors
1. Rivets:
Round Head Rivet
CE-409: Lecture 04
Countersunk Rivet
Prof. Dr. Akhtar Naeem Khan
6
Types of Connectors
1. Rivets:
CE-409: Lecture 04
Prof. Dr. Akhtar Naeem Khan
7
Types of Connectors
1. Rivets: Riveting processes
Rivet Heating Oven
CE-409: Lecture 04
Rivet Heater
Prof. Dr. Akhtar Naeem Khan
Types of Connectors
1. Rivets: Riveting processes
Modern Riveting Gun
Earlier Riveting Gun
CE-409: Lecture 04
Prof. Dr. Akhtar Naeem Khan
Types of Connectors
1. Rivets: Characteristics of riveted connections
 In riveted connections magnitude of
clamping is function of length of rivet
and magnitude of shrinkage after the
head is formed.
 Magnitude of slip depends on the extent
to which rivet fills the hole.
CE-409: Lecture 04
Prof. Dr Akhtar Naeem Khan
10
Types of Connectors
1. Rivets: Causes of rivet obsolescence

Riveting required a crew of 4 to 5
experienced riveters

Bolt installation is less labor intensive

Riveting is time consuming operation
requiring preheating, driving and finishing
CE-409: Lecture 04
Prof. Dr Akhtar Naeem Khan
11
Types of Connectors
1. Rivets: Causes of rivet obsolescence

Rivet strength is low compared to high
strength bolts

High strength bolts are now economical

Riveting is still used in some industries and
applications such as aircraft industry
CE-409: Lecture 04
Prof. Dr Akhtar Naeem Khan
12
Types of Connectors
2. Bolts: Two common types of bolts are:
a) Unfinished (A307)
 A307 is known by names unfinished, rough,
common, ordinary and machine.
 They are made of low carbon steel having
tensile strength of 60Ksi.
CE-409: Lecture 04
Prof. Dr Akhtar Naeem Khan
13
Types of Connections
2. Bolts: Two common types of bolts are:
b) High strength bolt (A325,A449,A490).
 A325 is made of medium carbon steel whose
tensile strength decreases with increase in dia.
 High strength bolts can be tightened to large
tensions.
CE-409: Lecture 04
Prof. Dr Akhtar Naeem Khan
14
Types of Connections
2. Bolts:
Typical High Strength Bolt
CE-409: Lecture 04
Prof. Dr Akhtar Naeem Khan
15
Tightening procedures
 Research Council on Structural
Connections (RCSC) prescribes four
tightening procedures.
1. Turn of the nut method
2. Calibrated-wrench tightening
3. Installation of alternate design bolts
4. Direct-tension-indicator tightening
CE-409: Lecture 04
Prof. Dr Akhtar Naeem Khan
16
Tightening procedures
Torque Wrench
CE-409: Lecture 04
Prof. Dr Akhtar Naeem Khan
17
Tightening procedures
Positive Tension Shear Bolt
Bolt Installation Procedure
CE-409: Lecture 04
Prof. Dr. Akhtar Naeem Khan
18
Tightening procedures
Direct Tension Indicating Washers
CE-409: Lecture 04
Prof. Dr Akhtar Naeem Khan
19
Behavior of Bolted & Riveted
connections
T
T
T = Tensile Force on
Connection
∆ = Joint Displacement
CE-409: Lecture 04
Prof. Dr Akhtar Naeem Khan
20
Behavior of Bolted & Riveted
connections
 In riveted connections magnitude of
clamping is function of length of rivet
and magnitude of shrinkage after the
head is formed.
 Magnitude of slip depends on the extent
to which rivet fills the hole.
CE-409: Lecture 04
Prof. Dr Akhtar Naeem Khan
21
Types of Bolted connection
1. Slip-Critical connections

Connection transmits the force by friction
produced between the faying surfaces by
the clamping action of the bolts.

Slip-critical connections are recommended
for joints subjected to stress reversal,
severe stress fluctuation, impact, vibration
or where slip is objectionable
CE-409: Lecture 04
Prof. Dr Akhtar Naeem Khan
22
Types of Bolted connection
1. Slip-Critical connections
The clamping force applied to the bolt brings the two members close
enough so that appreciable friction is produced between them which
is then responsible for resisting the load. The more the clamping
force the more is the friction and strong is the connection but the
clamping force need not to be greater than tensile strength of the
bolt.
Slip critical connection becomes bearing type connection after the
slip occurs so every slip critical connection is essentially a bearing
type connection also.
CE-409: Lecture 04
Prof. Dr. Akhtar Naeem Khan
23
Types of Bolted connection
2. Bearing type connections
 Load is transferred by shearing and
bearing on the bolt.
 Capacity in shear depends on whether
shear plane intersects the body of bolt
or threaded portion.
CE-409: Lecture 04
Prof. Dr Akhtar Naeem Khan
24
Types of Bolted connection
2. Bearing type connections
Bearing type connection is the most widely used general type
connection in which the load is resisted by the bolt body without
any friction between faying surfaces.
CE-409: Lecture 04
Prof. Dr Akhtar Naeem Khan
25
Type of connection Failures
1. Shearing Failure of Bolts.
2. Bearing Failure of plate.
3. Tearing failure at edge of plate.
CE-409: Lecture 04
Prof. Dr Akhtar Naeem Khan
26
Type of connection Failures
1. Shearing failure of bolts
CE-409: Lecture 04
Prof. Dr. Akhtar Naeem Khan
27
Type of connection Failures
1. Shearing failure of bolts
CE-409: Lecture 04
Prof. Dr. Akhtar Naeem Khan
28
Type of connection Failures
2. Bearing Failure of Plate
CE-409: Lecture 04
Prof. Dr. Akhtar Naeem Khan
29
Type of connection Failures
Shear & Bearing Area
CE-409: Lecture 04
Prof. Dr. Akhtar Naeem Khan
30
Type of connection Failures
3. Tearing Failure at edge of Plate
Shearing Failure edge of plate
CE-409: Lecture 04
Transverse Tension Failure
Prof. Dr. Akhtar Naeem Khan
31
Type of connection Failures
3. Tearing Failure at edge of Plate
 Tests showed, failure by tearing through free edge of material
will not occur if Le measured parallel to line of applied force is
not less diameter of bolt multiplied by ratio of bearing stress
to tensile strength of connected part.
CE-409: Lecture 04
Prof. Dr Akhtar Naeem Khan
32
Type of connection Failures
3. Tearing Failure at edge of Plate
Force transmitted by the bolt
P = fp D t ------------------------(A)
Force to cause failure along two shear planes
P = 2(Le – D / 2 ) t u
u = 0.7 Fu
P = 1.4DtFu(Le/D –1/2) -----(B)
Equating (A) & (B)
CE-409: Lecture 04
Prof. Dr Akhtar Naeem Khan
33
Type of connection Failures
3. Tearing Failure at edge of Plate
------- (C)
Eqn (C) can be approximated as
So Eqn becomes
CE-409: Lecture 04
Prof. Dr Akhtar Naeem Khan
34
Type of connection Failures
3. Tearing Failure at edge of Plate
ASD
LRFD
 Tearing length or
Edge distance
 = 0.75
CE-409: Lecture 04
Prof. Dr Akhtar Naeem Khan
With FOS= 2
35
Type of connection Failures
3. Tearing Failure at edge of Plate
ASD
LRFD
 Spacing between holes
CE-409: Lecture 04
Prof. Dr Akhtar Naeem Khan
36
Type of connection Failures
Eccentricity of Applied Force
 Plates of lap joint tends to bend.
 Bending produces non uniform bearing of
the fastener on the plates
CE-409: Lecture 04
Prof. Dr Akhtar Naeem Khan
37
Code Requirements
Topic
Ref. Text Book
Ref. LRFD Code
Minimum edge Distance
Table 2-8
Table J3.4
Allowable Working Stress on
Fasteners or Connected
Material
Table 2-9
Allowable Load for SlipCritical Connections
Table 2-10
Allowable Stresses A502
Rivets
Table 2-12
Design Strength of Fasteners Table 2-13
CE-409: Lecture 04
Prof. Dr. Akhtar Naeem Khan
Table J3.6
Table J3.2
38
Code Requirements
AISC Minimum Edge Distance
CE-409: Lecture 04
Prof. Dr. Akhtar Naeem Khan
39
Code Requirements
Minimum installation tension
CE-409: Lecture 04
Prof. Dr. Akhtar Naeem Khan
40
Code Requirements
Allowable Stresses
CE-409: Lecture 04
Prof. Dr. Akhtar Naeem Khan
41
Code Requirements
Properties of structural bolts
CE-409: Lecture 04
Prof. Dr. Akhtar Naeem Khan
42
Code Requirements
Allowable load for Slip critical connection
CE-409: Lecture 04
Prof. Dr. Akhtar Naeem Khan
43
Code Requirements
Design strength of fasteners
CE-409: Lecture 04
Prof. Dr. Akhtar Naeem Khan
44
Design Example No.1 (ASD Method)
CE-409: Lecture 04
Prof. Dr. Akhtar Naeem Khan
45
Design Example No.1 (ASD Method)
CE-409: Lecture 04
Prof. Dr. Akhtar Naeem Khan
46
Design Example No.1 (ASD Method)
CE-409: Lecture 04
Prof. Dr. Akhtar Naeem Khan
47
Design Example No.1 (ASD Method)
CE-409: Lecture 04
Prof. Dr. Akhtar Naeem Khan
48
Design Example No.1 (LRFD Method)
CE-409: Lecture 04
Prof. Dr. Akhtar Naeem Khan
49
Design Example No.1 (LRFD Method)
CE-409: Lecture 04
Prof. Dr. Akhtar Naeem Khan
50
Design Example No.1 (LRFD Method)
CE-409: Lecture 04
Prof. Dr. Akhtar Naeem Khan
51
Design Example No.1 (LRFD Method)
CE-409: Lecture 04
Prof. Dr. Akhtar Naeem Khan
52
Design Example No.2 (LRFD Method)
W = 10 in
t = .25in
CE-409: Lecture 04
Prof. Dr Akhtar Naeem Khan
53
Design Example No.2 (LRFD Method)
CE-409: Lecture 04
Prof. Dr Akhtar Naeem Khan
54
Design Example No.2 (LRFD Method)
Fub
CE-409: Lecture 04
Prof. Dr Akhtar Naeem Khan
55
Design Example No.2 (LRFD Method)
2”
6”
P = 77 Kips
2”
2”
CE-409: Lecture 04
3”
Prof. Dr. Akhtar Naeem Khan
56
Thanks
CE-409: Lecture 04
Prof. Dr. Akhtar Naeem Khan
57
Download