Bridging Theory in Practice Transferring Technical Knowledge to Practical Applications Protected Low Side Drivers Protected Low Side Drivers Protected Low Side Drivers Intended Audience: • Electrical engineers with a knowledge of simple electrical circuits • An understanding of MOSFETs and low side drivers is assumed Topics Covered: • What is a Protected Low Side Driver? • What type of protection does a HITFT have? • What type of diagnostics does a HITFET have? • How does a HITFET impact system EMI? • How is a HITFET circuit implemented? • HITFET Selection Questions Expected Time: • Approximately 90 Minutes Protected Low Side Drivers • Introduction to Protected Low Side Drivers • HITFET Protection Features • HITFET Diagnostic Features • EMI/EMC Considerations • System Implementation • Frequently Asked Questions Protected Low Side Drivers • Introduction to Protected Low Side Drivers • HITFET Protection Features • HITFET Diagnostic Features • EMI/EMC Considerations • System Implementation • Frequently Asked Questions MOSFET Review MOSFET Metal Oxide Semiconductor Field Effect Transistor Source Gate N-Channel MOSFET (Enhancement) Source DD (E G G n+ n+ p+ VGS S S p+ VGS n- G S S G N-Channel MOSFET Enhancement) ( Drain D n+ P-Channel MOSFET (Enhancement) D MOSFET Regions of Operation • A positive (for N-Channel) or negative (for P-Channel) VGS produces a conducting channel between the Drain and Source • The MOSFET is then able to operate in two regions: – 1) Linear region: The MOSFET behaves like a resistance. – 2) Saturation region: The MOSFET behaves like a current source. IDS VGS increases VDS = VGS-VT VDS VGS > 0V N-Channel MOSFET (NMOS) Low Side Drive (LSD)Configuration 14V The switch is on the “low” side of the load Load MOSFET Switch To turn on, the MOSFET gate is pulled high Vgate @ 5V to 10V Vgs = Vg - Vs Vgs = 5V to 10V Drain Gate Drain voltage is small – ex. 0.1volt Source Vs = 0V HITFET = High Integration Temperature protected FET Over Voltage Protection Short Circuit Protection Current Limit MOSFET Over Temperature Protection Diagnostics Requires external components HITFET High Integration Temperature protected FET Vsupply Over Voltage Protection Over voltage Load Drain Protection Input ESD Protection dv/dt Limitation Over Temperature Protection Current Limitation S H U N T Source HITFET Tab connection Protected Low Side Drivers • Introduction to Protected Low Side Drivers • HITFET Protection Features • HITFET Diagnostic Features • EMI/EMC Considerations • System Implementation • Frequently Asked Questions Rugged vs. Protected Rugged • MOSFETs • Achieved through process & manufacturing technology • Protection Not Built in Protected • HITFETs • Achieved through design and utilization of more advanced integrated circuit technologies • Available CMOS, DMOS and Bipolar devices allow for the integration of ESD protection, active clamping, current limit, temperature sensing, etc. • Protection Built in HITFET Protection Features • Electrostatic Discharge (ESD) Protection • Load Dump Tolerant • Inductive and Over voltage Output Clamp Protection • Current Limit Protection • Thermal Shutdown Protection Block Diagram Including Protection Features Vsupply Over Voltage Protection Over voltage Load Drain Protection Input ESD Protection dv/dt Limitation Over Temperature Protection Current Limitation S H U N T Source HITFET ESD Protection Maximum Ratings at Tj = 25ºC, Unless Otherwise Specified Electrostatic discharge voltage VESD (Human Body Model) 2 KV IN ESD structure Source ESD structures (Zener) are not designed to conduct continuous DC current Load Dump Protection Drive (Vin) Param * Voltage Vbatt Vp Vs Pulse param Load dump Vld protection Vin = low or high (8V) 80 47 Vload Exponen dump = tial + Vp +Vs DC offset * Vld = Voltage load dump 13.5 Pulse Type Inductive And Over Voltage Clamp Inductive and Over Voltage Output Clamp Over voltage condition usually occurs in the presence of an inductive switching action Thermal Shutdown Protection Input Voltage Vin Load Current Upper thermal hysteresis limit Junction Temperature A B C D F E Lower thermal hysteresis limit Time Current Limit Protection Paramater and Conditions at Tj=25, Vbb=12V unless otherwise specified Symbol Values Uni t min typ max IDlim Current Limit Vin = 10V, Vds = 12V ID Time 1 1.5 1.9 A Thermal Shutdown Latch Behavior VBB Load Overvoltage Protection 1 In Drain 2 dv/dt limitation Latch ESD Over temperature Protection Short circuit protection Current Limitation Source HITFET 3 Thermal Shutdown Latch Behavior Input Vin is driven high Input current reflects latch current consumption Current is switched off when latch engages Silicon temperature drops when current is switched off Protected Low Side Drivers • Introduction to Protected Low Side Drivers • HITFET Protection Features • HITFET Diagnostic Features • EMI/EMC Considerations • System Implementation • Frequently Asked Questions HITFET Diagnostic Feedback • HITFET does not contain internal structures that Are specifically intended for diagnostic feedback Diagnostic feedback can be obtained by using external Components in conjunction with: – Drain – high current output pin – true conductive state of device can be estimated by monitoring the drain voltage – Iin – input drive bias can be detected and evaluated against over current or thermal shutdown bias current– this method requires that input current be evaluated. NOTE: Care must be taken so as not to significantly reduce the available Vin voltage HITFET Diagnostic Feedback: Drain Sense • Diagnostic feedback is sensed at the drain and applied to a micro processor Analog to Digital Input Vbatt • Advantage • Low cost diagnostic and fault detection RL •Disadvantage • Slower than integrated solution • Uses one A/D channel per sensed drain Micro Rs Drive A/D in Attenuator External Drain Sense HITFET Diagnostic Feedback Iin current monitor Vcc Vs Id_out DO R1 Id_in D Iin/Diag AI S Micro processor Gnd + Vd1 - HITFET Protected Low Side Drivers • Introduction to Protected Low Side Drivers • HITFET Protection Features • HITFET Diagnostic Features • EMI/EMC Considerations • System Implementation • Frequently Asked Questions PWM Definitions Frequency – (frequency domain) What is the rate of repetition of a wave form? Duty cycle – (Time domain) What amount time is spent on with respect to what amount of time is spent off? Period I1 Ton Toff Frequency= 1/Period Period = Ton + Toff Duty Cycle = Ton/(Ton+Toff) I0 T0 T1 T2 T3 T4 HITFET Block Diagram Vsupply Over Voltage Protection Over voltage Load Drain Protection Input ESD Protection dv/dt Limitation Over Temperature Protection Current Limitation S H U N T Source HITFET Tab connection HITFET Turn-On/Turn-Off Slew Rate Controlled • Turn on / Turn off rate control. • Slew rate is controlled Dynamic characteristics Param min nom max units Turn –on time Vin to 90%ID: Rl = 22 Ω, Vin = 0 to 10V, Vbb=12V Ton -- 10 10 μs Turn-off time Vin to 10% ID : Rl = 22 Ω, Vin = 0 to 10V, Vbb=12V Toff -- 10 20 μs Slew rate on 70 to 50% Vbb: Rl = 22 Ω, Vin = 0 to 10V, Vbb=12V -dvds/dton -- 4 10 μs Slew rate off 70 to 50% Vbb: Rl = 22 Ω, Vin = 0 to 10V, Vbb=12V dvds/dtoff -- 4 10 μs HITFET Turn-on/turn-off Slew Rate Controlled 100 90 Vdrain/Vsupply % Turn-Off Turn-On 70 70 Slew Rate Test Interval % Change of Drain Voltage 10 50 50 Rise Time Interval 10 Fall Time Interval 20 10 Time ( µs ) 20 Typical HITFET Radiated Emissions Evaluation Protected Low Side Drivers • Introduction to Protected Low Side Drivers • HITFET Protection Features • HITFET Diagnostic Features • EMI/EMC Considerations • System Implementation • Frequently Asked Questions Reverse Battery Tolerance Reverse load current through the intrinsic drain diode in series with the load. Power dissipation is Higher compared to normal operating conditions due to the voltage drop across the drain to source diode Source diode current is limited by the load Battery - Reverse Battery Tolerance:Normal Operation Recall: TJ = TAmbient + PD* RTHJA V = I*R PD = ILOAD2RDS(on) Therefore: ILOAD = ((TJ – TAmbient) / (RDS(on)* RTHJA )1/2 Given: TJMAX = 150 C ° TAmbient = 95 C ° RDS(on) = 0.068 Ω Rthja = 55 C/W VBattery = 14 V Results: ILOAD_MAX = 3.8A and RLOAD_MIN = 3.6 Ω Reverse Battery Tolerance:Body Diode Recall: PD = VDiode* ILOAD Therefore: ILOAD = ((TJ – TAmbient) / (RTHJA * VDiode) Given: TJMAX = 150 C ° TAmbient = 95 C ° VDiode = 0.7 V Rthja = 55 C/W VBattery = 14 V Results: ILOAD_MAX = 1.4 A and RLOAD_MIN = 9.5 Ω!! Compared to 3.8A and 3.6 Ω when used in normal operation!! High Side Drive (HSD) Configuration MOSFET Switch The switch is on the “HIGH” side of the load 14V Tothe turn on the HSD, the MOSFET If MOSFET gate is pulled to is pulled high agate higher voltage… 28V VGS ~ 14V VS ~ 14V ILOAD Load The source voltage is now approximately Vsupply The high value of VGS translates into a large value of ILOAD (linear region) Source Follower Advantage: Custom edge control (EMC) Disadvantage + Battery (+12V + Boost) -- Complexity Battery (+12V) Boost -- Profet may be better D Driver / Micro controller Level Shifter Gate Controller Vin S Load HITFET Edge Shaping • Edge rise and fall time can only be increased by the addition of external components • Slew rate can not be made faster by the addition of external components • Potentially can modify EMC characteristics (Electro Magnetic emissions) • Allows for symmetrical or asymmetrical adjustment to rise and fall times as well as slew rate modification • Additional power is consumed by changing transition times (operation in linear region) HITFET Edge Shaping:Simple low pass filter • Advantages – Simple in terms of calculating RC values – Is effective at controlling rise and fall time of the device • Disadvantage: – Adding a low pass filter to the input – Will insert a turn on delay and a turn off delay (dead time) which may modify the intent of PWM applications HITFET Edge Shaping: Simple RC • External components can be added to a HITFET to modify rise and fall time and slew rate. + Load Impedance HITFET R_Series Driver / Micro Gate Controller C_Shunt Simple low pass filter HITFET Edge Shaping: Simple Low Pass Filter Input Voltage Drain Voltage HITFET Edge Shaping: Miller Capacitor • Advantages • Is effective at controlling rise and fall time of the device • Does not insert a significant turn on or turn off delay • Disadvantages • Calculation or the RC components is more complicated • Must now consider the resistance of the load HITFET Edge Shaping: Miller Capacitor + External Miller Capacitor Load Impedance R_Series Driver / Micro controller Gate Controller HITFET Drain feedback (Miller) capacitor method HITFET Edge Shaping: Miller Capacitor Input Voltage Drain Voltage HITFET Edge Shaping • Edge shaping can only be used to increase the rise and fall time of the respective edge • Slowing the edge rates will result in additional heat being dissipated in the part • In both simple and miller edge shaping approaches, the series limiting resistor must be sized to allow proper bias of the over current protection functions HITFET Input protection Input protection usually not needed if driven directly from a micro processor Input protection is needed in cases were drive is sourced from a non regulated or out boarded signal source Test condition Continuous input current -0.2V VIN 10V VIN <-0.2V or VIN >10V Parameter Limit IIN self limited |IIN| 2 Unit ma HITFET Input protection • The HITFET input drive circuitry must provide adequate voltage to the gate (4.5V or more) and must not exceed the maximum allowable input voltage (typically 10V). • The maximum specified current allowed to sink or source from the HITFET in pin is 2.0 mA. Current up to 2mA may be required to operate internal HITFET input protection circuitry. HITFET 5 volt versus 10 volt operation • HITFETs comply to a specification which uses a nominal 5 Vin drive voltage as a specified operating point. • Further device enhancement – lower Rdson and higher output current may be achieved by operating the device at a higher Vin voltage (10V). HITFET 5V vs. 10V operation Additional Current available due to full enhancement Additional Vin Protected Low Side Drivers • Introduction to Protected Low Side Drivers • HITFET Protection Features • HITFET Diagnostic Features • EMI/EMC Considerations • System Implementation • Frequently Asked Questions Frequently Asked Questions • What is the load current? • Is the load capacitive and what is the inrush current? • Is the load inductive and the inductance and/or energy during turn-off? • Will load be on/off or PWM? What is PWM frequency (load states) ? • What is ambient temperature? • Can a HITFET be operated as a high side switch? Frequently Asked Questions • What happens if ground (drain leg) opens? • What type of package - surface mount or through-hole? • If surface mount, how much copper area for Vbb / tab connection? • How is inductive energy evaluated and controlled by the HITFET? • If through-hole, what type of heat sink will be provided for package? • What diagnostics are needed? • What application extremes will the device / system be subjected to (reverse battery, load dump, over voltage etc.)? What Is the Load Current? • • • • • What is the maximum load current? When does the maximum occur? What is the typical load current? Alternative Question: What is the load resistance? Alternative Question: If the load is a lamp, what is it’s wattage? • Recall, the load current is fundamental in determining the Rdson value… Is the Load Capacitive? What Is the In-rush Current? • Recall, the in rush current for lamps and RC networks may be an order of magnitude higher than the steady state current 5.5A 500mA Is the Load Inductive? Inductance and/or Energy During Turn-Off? • MOSFETs are rated for the max absorbable energy when turning off inductive loads Vcl E Vcl Vbat The equations relate the energy 1 2 L * i pk absorption Capability regarding a Single pulse 2 Where: L = load inductance Ipk = short circuit load current Vcl = over voltage clip voltage of HITFET Vbat = supply voltage What Is the Ambient Temperature? • Minimum automotive ambient temperatures is usually -40C • Maximum ambient temperature ranges from 85C to 125C for most applications: 85C for most non - power train applications 105C for some in - dashboard applications 125C for most power train applications What Type of Package? Surface Mount or Through-hole? • Many applications require all surface mount components • Surface mount components typically only have excess copper board space heat sinks • Through-hole components can have large heat sinks for improved power dissipation If Surface Mount - How Much Board Area Is Available for Heat sinks? • Engineers must trade-off the cost and size of the heatsink vs. the Rdson (and hence, the cost) of the HITFET Protected Low Side Drivers • Introduction to Protected Low Side Drivers • HITFET Protection Features • HITFET Diagnostic Features • EMI/EMC Considerations • System Implementation • Frequently Asked Questions Protected Low Side Drivers Thank You! www.btipnow.com