Convection Part1 External Flow Introduction Recall: Convention is the heat transfer mode between a fluid and a solid or a 2 fluids of different phases In order to simplify the process we used Newton’s correlation q hT A Where h is the convective heat transfer coefficient also called the film coefficient. h is a function of: Fluid flow Fluid properties Geometry of the solid There are four means to evaluate the heat transfer coefficient 1) 2) 3) 4) Dimensional analysis Exact analysis of boundary layer Approximate integral analysis of the boundary layer Analogy between energy and momentum transfer Significant Parameters: Nusselt Number Nu v Ts T y x Ts T The heat transfer rate between the surface and the fluid is qy hATs T At the surface itself q y kA T Ts y y 0 Where k is the thermal conductivity of the fluid. Therefore: kA T Ts hATs T y y 0 y Ts T h y 0 Ts T k y Ts T hL y 0 Nu Ts T L k Prandtl Number Pr Momentum Diffusivity Thermal Diffusivity k C p The ratio of the momentum diffusivity over the thermal diffusivity is a combination of fluid properties and is also thougth of as a property (Named Prandtl Number Pr). C p Pr k Dependent on fluid and temperature Dimensional Analysis of Convective Heat Transfer Forced Convection: movement dictated by v Variable Symbol Dimensions Tube Diameter D L Fluid density ρ M L-3 Fluid viscosity μ M L-1 t-1 Fluid heat capacity Cp Q M –1 T –1 Fluid thermal conductivity k Q t –1 L –1 T –1 Velocity v L t –1 Heat transfer coefficient h Q t –1 L –2 T –1 Using the Buckingham method we group the variables in dimensionless number: Dv a b c d 1 D k v Re 2 D k v Cp Pr e f g h 3 D i k j k v l h Nu C p k hL k This dimensional analysis for a forced convection in a circular conduit indicates the possibility of correlating the variables as Nu f1 Re, Pr Similarly we could have developed the Stanton number instead of the Nusselt h St vCp Free Convection: movement dictated by buoyancy Given the coefficient of thermal expansion β: 0 1 T Fbuoyant 0 g g0T Variable Symbol Dimensions Significant length D L Fluid density ρ M L-3 Fluid viscosity μ M L-1 t-1 Fluid heat capacity Cp Q M –1 T –1 Fluid thermal conductivity k Q t –1 L –1 T –1 Fluid Coef. Therm. Exp. β T –1 Gravitational acceleration G L t –2 Temperature difference ΔT T Heat transfer coefficient h Q t –1 L –2 T –1 Using the Buckingham method we group the variables in dimensionless number: Cp 1 La b k c d g eCp Pr k 2 L k g f g h i j L3 g 2 Define the Grashof number as 2 3 Lk l k m n g o T T 2 3 Gr 4 Lp q k r s g t h Nu hL k This dimensional analysis for a forced convection in a circular conduit indicates the possibility of correlating the variables as Nu f 2 Gr, Pr Nu vs Re 100 Nu 75 Pr = 2 Pr = 1 Pr = 0.5 50 25 0 100 1000 Re 10000 Nu vs f ( Re,Pr) Pr = 2 100 Pr = 1 Nu 75 Pr = 0.5 50 25 0 10 30 50 Re0.5 Pr 0.33 70 Selected Dimensionless Groups Group Symbol Definition Grashof Number Gr Colburn Factor jH Nusselt Number Nu hL k Prandtl Number Pr C p k Reynolds Re Dv Stanton Number St h vCp Modified Nusselt number Peclet Number Pe RePr Independent heat transfer parameter L3 g 2 T 2 2 St Pr 3 Interpretation Ratio buoyancy to viscous forces Dimensionless heat transfer coefficient Dimensionless surface temperature gradient Ratio momentum to thermal diffusivity Ratio inertia to viscous forces Laminar Flow Transition Region Flat Plate in Parallel Flow Turbulent Flow Re x Re L δ(x) x L Properties of fluid evaluated at the film temperature Tf Tf T Ts 2 xv Lv Forced Convection Flat Plate in Parallel Flow Laminar flow: Re<2 x 105 Prandtl number >0.6 The local Nusselt number is The average Nusselt number x 1 hx x 1 2 Nu 0.332 Re x Pr 3 k Nu 1 hL L 1 0.664Re x2 Pr 3 k All Prandtl number and Pe >100 1 1 The local Nusselt number is 2 0.3387Re x P r 3 Nu 1 2 4 3 1 0.0468/ P r The average Nusselt number 1 1 2 0.6774Re x P r 3 Nu 1 2 4 3 1 0.0468/ P r L Forced Convection Flat Plate in Parallel Flow Transition flow: Rec=5 x 105 60>Prandtl number >0.6 3 x 106 >Re > 2 x 105 L The average Nusselt number Nu 4 1 hL L 0.037Re L5 871 Pr 3 k Forced Convection Flat Plate in Parallel Flow Turbulent flow: Re>3x106 60>Prandtl number >0.6 107 >Re >3 x 106 L The average Nusselt number Nu 0.037Re L Pr 4 5 1 3 The local Nusselt number Nu 0.0296Re x5 Pr 3 4 1 Cylinder in a Cross Flow Laminar Transition Turbulent v D Re D 2 105 Re D Dv Separation Properties of fluid evaluated at the film temperature Tf v T Ts Tf 2 D Re D 2 105 Separation Forced Convection Cylinder in a Cross Flow Nu D C Re Pr m D The average Nusselt number 3 ReD C m 0.4-4 0.989 0.330 4-40 0.911 0.385 40-4000 0.683 0.466 4000-40,000 0.193 0.618 40,000-400,000 0.027 0.805 1 If 1 ReDPr>0.2 Nu D 0.3 2 D 0.62Re P r 0.4 1 Pr 2 1 3 1 3 4 Re D 1 282000 5 8 4 5 Forced Convection Various Object in a Cross Flow The average Nusselt number Nu D C Re Pr m D 1 3 Geometry ReD C m Square 5x103-105 5x103-105 0.246 0.102 0.588 0.675 0.160 0.0385 0.153 0.638 0.782 0.638 0.228 0.731 Square D D Hexagon D Hexagon D 5x103-1.95x104 1.95x104 -105 5x103-105 D 4x103-1.5x104 Vertical Plate Sphere in a Cross Flow Re D Dv All properties of fluid evaluated at temperature T , except μs at Ts Restrictions 0.71 < Pr < 380 3.5 < ReD < 7.6x104 0.4 3 2 Nu D 2 0.4Re D 0.06Re D Pr s 1 2 1 4 Bank of Tubes in a Cross Flow V Fluid in cross flow over tube bank Aligned Bank of Tubes in a Cross Flow SL D ST A1 v, T Properties of fluid evaluated at the film temperature Tf Re D ,max Dvmax vmax ST v ST D Staggered Bank of Tubes in a Cross Flow SL D A1 ST v, T Re D ,max Dvmax Properties of fluid evaluated at the film temperature Tf ST 2 S D S D v v If D T max ST D else vmax ST v 2S D D Number of row (NL) greater or equal to 10 2000 < ReD,max < 40000 Pr > 0.7 Nu D 1.13C 1Re m D , max Pr 1 3 C1 in table 7.5 If number of row is smaller than 10 Nu D N L 10 C2 Nu D C2 in table 7.6 N L 10 Number of row (NL) greater or equal to 20 1000 < ReD,max < 2x106 500 > Pr > 0.7 m 0.36 P r Nu D C Re D ,max P r P rs C in table 7.7 1 4 If number of row is smaller than 10 Nu D N L 20 C2 Nu D N L 20 C2 in table 7.8 Tin Tout All properties of fluid evaluated at the average temperature 2 except Pr at T s s In this case the temperature difference in the convective heat transfer equation is defined as the log-mean temperature difference ΔTlm T T Ts To Tlm s i Ts Ti ln Ts To Where Ti is the temperature of the fluid entering the bank To is the temperature of the fluid leaving the bank And the outlet temperature can be estimated using Ts To exp DNh vN S Cp Ts Ti T T Where N is the total number of tube and NT the transverse number of tube. Finally the heat transfer rate per unit length is q' N h DTlm Packed Bed v Re D Dv Properties of fluid evaluated at the the average temperature Tin Tout 2 0.575 jH 2.06Re D ε is the porosity or void fraction of the bed (0.3 to 0.5) Valid for Pr 0.7 90 Re D 4000 gas flow Ts To exp Ap ,T h vA Cp Ts Ti c ,b q h Ap,T Tlm Ap,T is the total area of the particles and Ab,c is the bed cross sectional area