Lecture 9 - math-physics

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Topic 9
Transient Heat Transfer
FOOD1360/1577
Principles of Food Engineering
Robert Driscoll
FST 2010
1/97
Introduction

We need a method for calculating processing
times, for example in cooking, pasteurising or
sterilising a product.

For example, retorting:
• A can is filled with the product (leaving a small
headspace)
• The can is placed into a retort (a long metal
cylinder which can hold pressure).
• The can is steam-heated.
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Types of questions

How long until centre reaches a specified
temperature?

How much heat is added/removed?

Find final average product temperature.

Calculations of lethality.
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Combined modes
Can example
 Assume solid food.
 External: convection.
 Internal: conduction
 Need to calculate
thermal effect.
 How do we combine
convection and
conduction?

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Steady State

Steady state means state variables don’t
change with time.
• This means that in heat transfer, T stays constant
with time, but may change with location.
• Example: heat exchangers - milk pasteuriser
T
hold
cool
heat
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x
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Unsteady State

‘Unsteady state’ means variables change with
time (and position!)

Examples:
• Heating a can in a retort.
• cooling of fruits and vegetables.
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General Conduction Equation

We have learnt about the 3 modes of heat transfer
(conduction, convection and radiation)

conservation of energy
dQ  
 Q  Qin  Q out
dt

energy accumulates as internal energy:
Q  mcT
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Combining

We can combine these equations into one
powerful equation called the General
Conduction Equation (GCE).

The GCE can be used to solve common heat
processing problems.

Graphical solutions are the easiest – so that’s
what we will use!
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Deriving the GCE

Heat flow along a bar:
q
xo
A
dx
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Some definitions

Sink – a point where
heat is lost from a
system

Source – a point
where heat enters a
system
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Setting up the solution

Now apply a heat balance to the element dx:
HEAT
ENERGY
IN
+
HEAT
GENERATED IN
ELEMENT

CHANGE
IN INTERNAL
ENERGY
FST 2010
+
HEAT
ENERGY
OUT
11/97
TERM 1: Heat Energy In

Fourier’s equation at x=xo
T

Qin  kA
x
FST 2010
x  xo
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TERM 2: Heat Generated

Let qv be heat generated per unit volume:
Q gen  Q v Adx
Useful for nonconduction terms,
eg cooking, heat
losses.
volume
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TERM 3: Change in Internal
Energy

Assume no phase changes!
T
T

Q  mc
 cAdx
t
t

Compare with definition of sensible heat.
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TERM 4: Heat Energy Out

Fourier’s equation again …
T

Qout  kA
x
 T
 kA
 x
x  xo + dx
T
+ dx 2
x
2
x  xo


x  xo 

using a Taylor series expansion.
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Adding terms

Adding and dividing by the element volume:
 T

T
k 2 + Q v  c
t
x
2
Each term is a power density (W/m3)
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In 3 directions

This equation can be generalised to 3D as
follows:
T

k T + Qv  c
t
2

where the  symbol indicates differentiation
in three dimensions:
2
2
2

T

T

T
2
T 2+ 2+ 2
x
y
z
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Meaning of equation

T
k T + Q v  c
t
2
Heat Flow
in 3D by
Conduction
Heat
Sources or
Sinks
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Sensible
heat
store
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Some examples

This equation is easy to solve for certain
situations, for example:
• Steady state (last term=0)
• One-dimensional (which term changes?)
• No sources or sinks (which term is 0?)
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Example: Steady State, 1D

For steady state, 1D flow, T/t=0
k
 2T
x 2
+ Q v  0
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Problem

If there are no heat sources or sinks, simplify
the general equation.

NOTE: The ratio k/c is often called the
thermal diffusivity, .
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Unsteady state

But the equation is hard to solve for realistic
situations.

To make life a little easier, solutions have
been published as graphs that we can use.
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Heisler Charts
A common situation is as follows:
An object at uniform initial temperature Ti is
dropped suddenly into a convective
environment at temperature T
 Some typical questions:

• How long until average temperature is T?
• How long until centre temperature is T?
• How much heat enters object?
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Diagram and TR

T
T  T
TR 
T  Ti
Ti

Convective Environment
Define a temperature
ratio, TR:
FST 2010
where T is any
temperature of interest.
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Thermal Resistance

Outside the object is a convective
environment, so R=1/hA

Inside the object is a conduction environment,
so R=D/kA, D=size

Ratio tells us which is important:
D
internal
hD
kA
Bi 


external 1
k
hA
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Called BIOT
Number
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Large Biot number

If Bi is large, then internal resistance is large,
and we can ignore the convective resistance.

Standard solutions exist for “regular” solids –
spheres, cylinders etc.

These solutions are based on diffusion
theory.
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Small Biot Number

If Bi is small, then external resistance is high,
and we can ignore heat diffusion inside the
solid.

Then we can use a method of predicting
temperatures called the LUMPED HEAT
CAPACITY method: assume all of solid is at
constant temperature T
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Lumped Heat Capacity

If all solid is at T, then
T

Q  hA(T  T )  mc p
t

Solving,
T
hA
dT
0 mcp dt  Ti T  T
t

T  T

e
Ti  T

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hA
t
mc p
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Diagram for LHC
T
tc 
mcp
hA
Ti
tc
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time
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Example:

A can of chunky soup at 1000C is left to cool
on a bench in air at 20oC. Estimate how long
until the soup cools to 60oC.

Data:
k=1.35 W/m.K
A=0.02 m2
L=0.015 m
h=5 W/m2.K
m=0.250 kg
cp=3800 W/kg.K
Note: k is high, because convection in the can
increases the effective rate of heat transfer.
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Check for type of problem
hL 5  0.015
Bi 

 0.056
k
1.35

First check Bi:

Since this is small, convection is slow
compared to conduction. So treat as lumped
heat capacity problem.
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Solution
T  T
e
Ti  T

60  20

e
100  20
 t  1.8 hrs
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hA
t
mc p

5 ( 0.02)
t
0.2503800
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Bi  1
So we can solve high and low Biot number
problems.
 For Bi1, we use the charts.
 Charts exist for 4 regular shapes:

•
•
•
•

Semi-infinite solids
Thin slabs
Cylinders
Spheres
Use these to approximate food shapes.
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1) Semi-infinite solids
Definition: changes in T
close to surface
 Or mathematically, x<<W,
L, H where

x
• x is depth below surface
• W,L,H are dimensions of
object
•  is thermal diffusivity
W
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Solution
1-TR
h
t
k
x 2 t
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Example

A beef carcase at 38oC enters a cold room at
5oC. Meat density is 1042 kg/m3 thermal
conductivity 0.44 W/mK, h is 20 W/m2.K,
specific heat 3558 J/kgK. How cold is the
meat 2 cm below the surface after 20 min?
Assume “thick body response”
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Solving

Thermal diffusivity is
k
0.44


 1.187  10 7
c p 1042  3558

Horizontal axis:
x
2 t

0.02
2 1.187  10 7  20  60
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 0.838
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ctd

function value
h
 20 
7
t  
 1.187  10  20  60  0.542
k
 0.44 

reading solution on vertical axis
1  TR  0.05  T  36 C
o
(see definition of TR)
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2) Sphere

r
Geometry of sphere
r0
To
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Graphs
sphere
TRo
k/hr
t/r2
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This is in the form …

Dimensionless centre temperature, TRo

Dimensionless time (Fourier number Fo)

Reciprocal Biot number Bi.

So the graph allows prediction of centre
temperature at varying times.
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Example
Estimate the time required for To at the centre of
a 6 cm dia apple dipped in 2oC water to reach
3oC. The apple Ti is 15oC.
DATA:
h=50 W/m2K
k=0.355 W/mK
cp=3.6 kJ/kg.K
=820 kg/m3
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Method

First find Bi and TR:
hr 50  0.03
Bi 

 4.23
k
0.355
T  T
23
TR 

 0.077
T  Ti 2  15

Now read Fo from graph
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Solving


Fo=0.5
So
k
0.355


 1.2  10 7
c p 820  3600
t  r Fo /   1.1 hrs
2

Is this a realistic value?
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Can we calculate other
temperatures?

Define  as the temperature relative to T:
=T-T

o=To-T
i=Ti-T
Following plot is
X axis: 1/Bi
versus
Y Axis: /o
showing lines of constant r/ro:
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Simplified
sphere
1
/o
0
r/ro
1/Bi
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Example:
To find temperature at radius r:

Calculate Bi and r/ro

Use graph to find /o

Solve for: /i=/o x o/i
(where o/i is the temperature ratio TR)

Solve for  = T-T= i x /o x TR
(and so solve for T)
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Problem

Peas (diameter = 6 mm) are blanched in hot
water at 95oC. If the peas enter at 15oC,
calculate the time until the centre temperature
is 85oC.

Data:
h=1200 W/m2K, k=0.35 W/mK,
cp=3.3 kJ/kgK, =980 kg/m3.
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Draw Diagram, Calcs.
1.
Pea
Ti=15oC
T0=85oC
hL 1200  31000
Bi 

 10.3
k
0.35
T0  T 10
  0.125
2. TR 
Ti  T 80
3.
From graph, Fo=0.37
T∞=95oC
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Solving
4.
k
0.35
7
2




1
.
08

10
m
/s
Diffusivity:
c 980  3300
0.37  

 31 s
5. Since Fo  2  t 
r
1.08  10
r 1.5

 0.5
6. Find T at r=1.5 mm:
ro
3
t
7.
So from graph
8.
Solving, T=88o.
2
3
1000
7

 0 .7
o
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Heat loss by sphere

Calculating amount of heat lost/gained.

Final graph on ‘sphere’ handout.

This is a plot of
X Axis: Fourier number
Y Axis: Q/Qi
Lines: Reciprocal Biot number
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Simplified graph
1
Q/Qi
1/Bi
0
Fo
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Meaning of graph?

Qo is the amount of heat to add/remove to
achieve equilibrium with the fluid:
Q0 = mc(T-Ti)

Q is the amount of heat actually
added/removed at time t:
Q = mc(Tavg-Ti)
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So for spheres:

First graph relates Fo, o/i and Bi
(time ... centre T ... Bi)

Second graph relates Bi, /o and r/ro
(Bi ... T ... radius)

Third graph relates Fo, Bi and Q/Qi
(time ... Bi ... heat)
Given 2 of 3, use graph to find 3rd.
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Other shapes

Thin plate (also called infinite plate)
Q
x
2L
Q
L << W1,W2
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
Infinite cylinder
Q
r << H
r
H
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Some uses

Thin plate:
• heating a steak
• cooling a product which is thin in one dimension

Cylinder:
• cooking a sausage
• cooling an extruded product
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Tutorial Problem
A 5 kg fish at 70% mc is cooled by brine at
-5oC from its catch temperature of 16oC. Find
the temperature history of the fish at 1, 2 and
3 cm below the surface.
 Assume the fish is a plate of 6 cm thickness
(L=3 cm):

•
•
•
•
density 1000 kg/m3
thermal conductivity 0.5 W/m.K
specific heat 3800 W/kg.K
h=50W/m2.K
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Combining shapes

Three of the four basic shapes can be
combined:
• ‘combined’ means intersection volume of two
shapes
• sphere cannot be combined!
• this allows true 2D and 3D shapes
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Example
infinite
cylinder
thin plate
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finite
cylinder
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Uses

We can choose the cylinder radius
and the thickness of the thin plate to
match the dimensions of a can.

We use the
• cylinder solution - for heat transfer
through can walls
• thin plate solution - for heat transfer
through can ends.
An example might make this clearer.
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Example

Problem: A can is suddenly dropped into a
steam environment. Find its temperature at a
specific point.

Solution:
• Find heat flow through can walls, (/i) infinite cylinder
• Find heat flow through ends, (/i)thin plate
• Find combined solution: (/i)=(/i)cyl x (/i)plate
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Second example
Two plates: intersection
gives ‘chip’ shape
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Practise

Do tutorial example: cylinder
(eg Holman p 163)

If I combine the three basic shapes, what
other shapes are possible?

How could I model a chip being heated?
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Problem
Can Heating
A can of OD 7.5 cm and height 11.2 cm is
filled with product at 25oC, sealed, and placed
in a steam environment (retort) at 121 oC,
construct a curve at 5 minute time intervals of
the temperature at the centre of the can.
 Data:

•
•
•
•
htc from the steam to the can is 2000 W/m2K.
density 900 kg/m3.
thermal conductivity 0.34 W/m.K and
specific heat 3.5 kJ/kg.K,
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Solution Outline

Define temperature differences o = T - To
and i = T - Ti .

Divide the problem into a cylinder and a thin
plate.

Fill in the tables (guided solution) on the
following pages.
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Looking at can as cylinder

Infinite cylinder of radius 3.75 cm:
heat flow
in
centre
T=To
7.5 cm
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Cylinder






Cylinder: radius = 3.75 cm.
Biot number = hr/k = 2000 x 0.0375 / 0.34
= …………………………..
Thermal diffusivity = k/c = 0.34 /(900 x 3500)
= ………………………..…
Fourier number = t/r2 = ………… x 300/(.0375)2
= …………………………..
Temperature difference i = T - Ti = 121 – 25
= …………………………..
Now use Fig 4.9 (cylinder) to calculate the
temperature ratio o/i.
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Looking at can as thin plate

Width and length of plate very large
H=11.2 cm
centre
T=To
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Thin Plate






Thin Plate: thickness 2L = 11.2 cm.
Biot number = hL/k = 2000 x 0.056 / 0.34
= …………………………..
Thermal diffusivity = k/c = 0.34 /(900 x 3500)
= ………………………..…
Fourier number = t/L2 = ………… x 300/(.056)2
= …………………………..
Temperature difference i = T - Ti = 121 – 25
= …………………………..
Now use Fig 4.8 (plate) to calculate the temperature
ratio o/i.
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Combine Solutions

Combine solutions:

Find the product (o/i) cyl.x (o/i) plate.
= …………………………..

Since o is T - To and i is T - Ti , solve for
the centre temperature To.

Repeat at five minute intervals (t = 300 s),
plotting a graph of centre temperature versus
time.
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Solution: To for can

Your values may differ slightly from these.
min
Fo
o/i
Fo
0
5
15
30
60
90
120
0.07
0.14
0.28
0.42
0.55
1
0.95
0.7
0.27
0.15
0.07
0 0.01
0.03
0.06
0.12
0.19
0.25
0.0 0.02
1
o/i
1
1
1
0.9
0.9
0.8
0.7
T
25
25
30
60
98
109
116
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As a graph:
T, C
Centre Temperature
140
120
100
80
60
40
20
0
0
50
100
150
Time, min
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Relevance

Thermal processing is the heart of the food
industry:
• heating to pasteurise/sterilise
• cooling to slow reaction rates
• modifying flavours
• modifying water activity (drying)

Reasonable approximate solutions can be
found graphically using the Heisler charts.
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Types of questions

How long until centre reaches a specified
temperature?

How much heat is added/removed?

Find final average product temperature.

Calculations of lethality.
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What you have learnt

It is important to develop a feel for
cooking/processing times.

The charts can help do this!

Most thermal processing is transient.

Now, how can we efficiently heat on an
industrial scale?
Ans: STEAM !
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TUTORIAL PROBLEMS
Covering all of heat transfer
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Problem 1

A large plate of Al at 200oC is suddenly
immersed in water at 70oC. The plate is
5 cm thick.

Find temperature T at 1.25 cm below
surface after 1 min.

Assume
• h=525 W/m2.K, k=215 W/m.K
• =8.4x10-5 m2/s
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Solution 1

DATA:
• Ti=200oC
T=70oC
• i=200-70=130
• 2L=5 cm so L=2.5 cm
T=?
• T=1 min = 60 s
• x=2.5 – 1.25 = 1.25 cm

First find Bi and Fo.
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Solution 1 (ctd)


Fo, Bi:
t 8.4  105  60

 8.064
2
2
L
0.025
k
215

 16.38
hL 525  0.025
x 1.25

 0.5
L 2.5
From centre T graph (thin slab):
o
 0.61
i
 o  To  T  0.61 130  79.3 oC
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Solution 1 (ctd)

From T ratio graph
for a thin slab,

 0.98
o
   T  T  0.98  79.3  77.7 oC
 T  77.7 + 70  147.7 oC

Energy loss: =2700
kg/m3, c=0.9 kJ/kg.K
h 2 5252  8.4  105  60

 0.03
2
2
k
215
hL 525  0.025

 0.061
k
215
Q
  0.41
Q0
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Solution 1 (ctd)

Qo cVi

 c(2 L)i
A
A
 2700  900  0.05  130
For unit area:
 15.8  106 J/m2

So heat removed is:
Q
 15.8  106  0.41  6.48  106 J/m2
A
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Problem 2

A large cylinder of Al at 200oC is suddenly
immersed in water at 70oC. The cylinder is 5
cm in diameter.

Find temperature T at 1.25 cm below surface
after 1 min.

Assume
• h=525 W/m2.K, k=215 W/m.K
• =8.4x10-5 m2/s
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Solution 2

DATA:
• Ti=200oC
T=70oC
• i=200-70=130
• 2ro=5 cm so ro=2.5 cm
T=?
• T=1 min = 60 s
• r=2.5 – 1.25 = 1.25 cm

First find Bi and Fo.
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Solution 2 (ctd)

Fo, Bi:
t 8.4  105  60

 8.064
2
2
L
0.025
k
215

 16.38
hro 525  0.025
r 1.25

 0.5
ro 2.5

From centre T graph (cylinder):
o
 0.38
i
 o  To  T  0.38  130  49.4 oC
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Solution 2 (ctd)

From T ratio graph
for a cylinder,

 0.98
o
   T  T  0.98  49.4  48.4 oC
 T  48.4 + 70  118.4 oC

Energy loss: =2700
kg/m3, c=0.9 kJ/kg.K
h 2 5252  8.4  105  60

 0.03
2
2
k
215
hro 525  0.025

 0.061
k
215
Q
  0.65
Q0
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Solution 2 (ctd)

Qo cVi

 c(ro2 )i
A
A
 2700  900  0.0252  130
For unit area:
 6.203  105 J/m2

So heat removed is:
Q
 6.203 105  0.65  4.0  105 J/m2
A
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End of Notes
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Solutions to Heat Transfer
Assignment 2009
Q1a. Find the rate of heat flow per square
metre through an aluminium plate of
thickness 1.8 cm if the temperature
difference across the plate is 21.4oC.
A1b. Simple test of Fourier’s equation:
q  kA
T q
21.4

 204 
 243 kW/m2
A
x
0.018
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Q1.
Q1b. Find the rate of heat flow per square
metre if 2 cm of insulation (k = 7.3 W/m.K) is
added to the aluminium plate.
A1b. Fourier’s equation: series resistance
q
T
21.4


 7.56 kW/m2
A
x1 x2 0.018 0.02
+
+
204
7.3
k1
k2
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Q2.
Q2a. Steam is transported by a steel pipe (OD=5.1 cm)
from a boiler to a double-jacketted kettle at 1 kg/min.
The length of pipe is 26.4 m, and the steam
temperature is 121.1oC. Assume h is 20 W/m2.K:

Estimate the heat losses per unit length (Ta=25oC)
A2a. Convection equation: cylinder
q / L  hAT / L  20    0.051  121.6  25  308 W/m
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Q2b Find the steam dryness factor at the kettle.
A2b. Dryness is defined as proportion of steam to total
(total includes liquid condensate):
htotal  d .hsteam + 1  d .hwater  hwater + d
Equate energy loss in steam to pipe wall loss:
qloss  qloss per unit length  L pipe  m steam h  m steamd
 308  26.4 W  1 / 60  2707.44  507.97  d
 d  0.22
This gives a steam dryness of 0.78.
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Q2c How much insulation (at k=0.14 W/m.K) would be
required to obtain steam at a dryness of 0.90?
A2c. This tests resistances in series, insulation and
dryness equation.
(i) Addition of insulation of thickness x:
lnrnew rold 
1
Rtotal 
+
h2Lrnew 
2Lkins
Energy loss  m steam d .  T Rtotal
 Rtotal  T m steam d .  121.1  25 /
601  0.1 2199.47  0.02622
Second term in Rt is most important : solve by iteration.
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
Rewrite Rt equation to solve for rnew:


1
0.00700
  0.6089 
lnrnew rold   2Lkins  Rtotal 
h2Lrnew  
rnew


Try rnew=0.04 then iterate:
rnew  0.04  0.0394  0.03924  0.03924
 thickness  0.03924  0.0255  1.4cm
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Q3.
Q3a. Heat flow per unit length through Cu pipe, thickness 1.2 cm,
internal diameter 0.8 cm, surrounded by 4.3 cm of fibreglass, if
the fluid is at 350oC, ambient is 20oC, h is 17 W/m2.K
A3a. Geometry shown opposite.
 1 
 lnr3 r2  
 lnr2 r1  

Rtotal  
 + 
 +
 2k  Cu  2k  Ins  2hr3  Conv
 5.7  10 4 + 5.92 + 0.16 K/W
 q 
0.8
1.2
350  20
T

 54 W /m
Rtotal
6.08
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Q3b. What is the critical thickness of insulation?
rcrit
k 0.0351
3
 
 2.06 10 m
h
17
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Q4.
Q4. Find the centre temperature of a 2cm thick beef
steak at 20oC suddenly exposed to an environment at
500oC, h=500 W/m2.K, five minutes after exposure.
A4. Typical meat values:
k=0.4-0.5 W/m.K, =1050 kg/m3, c=3500 kJ/kg
Solving: =1.3x10-7
Bi=0.095
Fo=0.38
Chart (use thin slab): 0/i = 0.63
Solving, To=160-200oC
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Q5. German sausage

A cylindrical sausage of meat is hung in an air-drying
room at 45oC.
• Plot centre T at 1 hourly intervals.
• Plot T at 1 cm from centre.
• Plot average T.

DATA:
• sausage: r=5 cm, h=45 cm
• density: 980 kg/m3
• therm cond: k=0.47 W/m.K
Ti=25oC
htc: h=10 W/m2.K
spec heat: c=3.55 W/kg.K
Solution (1 hour)

1.351x10-7 m2/s
Thermal diffusivity =k/c = …………

Biot number

0.195
Fourier number Fo=t/ro2= ………….

Use Fig 4.8 (check!):
1.064
Bi=hr0/k= ………….
• Centre T at 1 hour:
• So To = 27oC
o/i= ………….
0.90
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
Use Fig 4.11 at 1 cm from centre:
• r/r0=0.20
0.98
• So /o= …………….
27.4oC
• So T1 = …………….

Use Fig 4.15 to find Tavg:
0.22
• FoBi2 = …………….
0.40
• So Q/Qo= …………….
33oC
• So T1 = …………….
FST 2010
Qo=mc(T-Ti)
Q mcTavg  Ti 

Q0 mcT  Ti 
 Tavg  Ti +
Q
T  Ti 
Q0
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
Now can you find out the three T’s at 2
hours? (easier!).
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