MEASUREMENT AND INSTRUMENTATION BMCC 4743 LECTURE 7: COMPUTERISED DATA-ACQUISITION SYSTEMS Mochamad Safarudin Faculty of Mechanical Engineering, UTeM 2008 Recap – from previous lecture Measurement process Sensor/transducer measurand Signal conditioning Recorder/display/ processor Analogue signal conditioning - done DIGITAL SIGNAL CONDITIONING 2 ANALOG AND DIGITAL •Most measurands originate in analog form •Analog signal varies smoothly in time, without discontinuty •Example: 220 V ac, 60 Hz power line voltage Example of analog signal •Digital information is transmitted and processed in form of bits •Each bit defined by one or other of two predefined “logic level” •The time interval assigned to it called bit interval •Most common two logic states is predetermined voltage levels (say 0 and 5 V dc) 3 Why digital? 1. Digital electronics easier to design and fabricate ex: IC, low cost, mass product compare to capacitor etc 2. Ease of data recording, storage and display ex: digital voltmeter provides a direct numerical display of voltage compared with analog voltage that has to be visually interpolated if the pointer is between two scales 3. Inherently noise resistant 4 COMPUTER AS A MEASUREMENT SYSTEM 5 Contents Components of computer systems Representing numbers in computer systems Components of data-acquisition systems Configuration of data-acquisition systems 6 Components of computer systems Display Digital input-output (ports or expansion bus) Printer CPU and RAM Mass storage (disk drives) Keyboard 7 Typical computer components Central processing unit (CPU) Program (software) Random access memory (RAM) - ROM Mass storage system – magnetic tape recorder, magnetic disk drive, optical disk drive Display/monitor/screen User input device (keyboard, mouse, joystick,etc) Printers and plotters 8 Contents Components of computer systems Representing numbers in computer systems Components of data-acquisition systems Configuration of data-acquisition systems 9 Representing numbers in computer systems Computers use bistable flip-flops to store information, which have only 2 possible states: on (1) or off (0) E.g. 1001 2 MSB LSB 4 bit binary number MSB:Most Significant Bit LSB: Least Significant Bit 1 byte = 8 bits 10 Examples (binary/decimal) 1. 2. Convert the 8-bit binary number 01011100 to decimal Find the 8-bit binary number with the same value as that of the decimal number 92. 11 1. 01011100 N10=0(27)+1(26)+0(25)+1(24)+1(23)+2(22)+0(21)+0(20) =0+64+0+16+8+4+0+0 =92 2. By a series of divisions by 2 remainder 2 92 LSB 2 46 0 2 23 0 2 11 1 2 5 1 2 2 1 2 1 0 MSB 0 1 Answer: 1011100 but we are asked for 8 bit: 01011100 12 What about negative number? Most commonly represented using: 2’s complement binary Procedure: 1. Convert the integer to binary as if it were positive 2. Invert all of the bits – change 0’s to 1’s and 1’s to 0’ 3. Add 1 LSB to the final result e.g. convert –92 to an 8-bit 2’s complement binary number answer: from previous, 01011100 invert 10100011 +1 LSB 101000112 + 12 become 10100100 Note that, positive numbers always have 0 as MSB and negative numbers have 1 as MSB In a computer a special code is used : ASCII – American Code for Information Interchange, e.g. k = 011010112 = 10710 13 ASCII Characters 14 Contents Components of computer systems Representing numbers in computer systems Components of dataacquisition systems Configuration of data-acquisition systems 15 Components of data-acquisition systems Multiplexer Simultaneous sample-and-hold subsystem ADCs DACs 16 Multiplexer (MUX) Works as an electronic switch – computer will ask MUX to select a particular channel to be read and processed, sequentially. Can have crosstalk errors and transfer accuracy. 17 Simultaneous sample-and-hold subsystem Need to be used to record data from different channel of MUX, precisely at the same time. e.g. Measuring tire forces using 6 component force transducers simultaneously 18 Analogue-to-Digital Converters Converts continuous analogue waveform into discrete digital signals Examples: audio amplifiers, TV, output voltage from transducers, etc Output of ADCs has 2N possible values If N , no. of possible output states , hence results more accurate 19 Types of ADCs Unipolar single-slope integrating converter (ramp type – quite slow, not very accurate) Successive-approximations converter (quite fast – typical 12-bit completes a conversion in 10 – 25 μs) Parallel or flash or half-flash converter (the fastest – can be 10 ns, using lots of comparators) Dual-slope integrating converter (used in digital voltmeter) 20 Unipolar single-slope integrating converter 1. 2. 3. 4. 5. 6. A fixed reference voltage is used to charge an integrator at a constant rate The integrator output voltage then increase linearly with time A digital clock (counter) is started at the same time that the charging is begun The integrator output voltage is compared continuously with the analog input voltage using a comparator When the integrator voltage exceeds the analog input voltage, digital clock is stopped The count of the digital clock is the digital output of the A/D converter 21 Example 22 Formula to estimate A/D converter digital output The output of a 2’s-complement, given the analogue input voltage, is Vi Vrl N 2 N Do int 2 Vru Vrl 2 where max. positive output is (2N/2 –1) and max. negative output is (-2N/2) The output of an offset binary or simple binary converter is given by Vi Vrl N Do int 2 Vru Vrl where output will range from 0 to (2N-1) max. 23 Example: From example before, estimate the digital output for 6.115 V analog input to A/D converter Answer: Since this is a simple binary devices the second equation Is applicable: 6.115 0 4 Do int x2 int(9.78) 10 10 0 24 Quantisation error Resolution uncertainty (or treated as random error, analogous to the reading error of a digital display) due to output of ADC with discrete steps, given by Input resolution error = Vru Vrl 0.5 volts N 2 The quantisation error is thus ±0.5 LSB 25 Successive-approximations converter (most common type) 1. 2. 3. 4. A series of known analog voltages are created and compared to the analog input voltage In the first trial, a voltage interval of one-half the input span is compared with the input voltage If the input voltage is in the upper half of the range, the MSB is set to1; otherwise it is set to zero This process is repeated with an interval half the width of the interval used in the first trail to determine the second MSB and so forth until LSB is determined Successive aproximation method for 4 bit A/D converter 26 Example: 27 Example: A 12-bit A/D converter has an input range of -10 to +10 V. Find the resolution error of the converter for the analog input. Answer: Using above equation 10 (10) input resolutionerror 0.5 0.00244 212 The resolution uncertainty of ±0.00244 is the best that can be achieved Comment: if input voltage=0.1 V (low end of input range), The quantization error would represent 2.5% of the reading, which is probably not acceptable. The input signal should be amplified probably before the signal enters the converter 28 Digital-to-Analogue Converters Converts discrete digital signals into continuous analogue waveform Examples: To operate heaters or valves under computer control Similar specs as ADCs, i.e. depends on no. of input bits, analogue output range and conversion speed. 29 4 bit D/A converter 1. Rn=2nRf 2. When the switched is closed, in flows to the summing bus in vR v nR Rn 2 Rf 3. The op-amp converts the currents to voltages k vo R f in n 1 30 Example: A digital code 1011 (equivalent to 11) for the circuit above with Rf= 5 kq and vs=-10 V. then i1=-1 mA i2=0 i3=-1/4 mA i4=-1/8 mA Summing these currents and multiplying by Rf gives Vo=6.875 V which is 11/16 of the full scale (ref) voltage 31 Contents Components of computer systems Representing numbers in computer systems Components of data-acquisition systems Configuration of dataacquisition systems 32 Configuration of data-acquisition systems General overview of DAS configuration is given by – Plugging one or more DAQ circuit boards (includes a MUX and an ADC with an amplifier) into the bus of a PC – PC turns into digital oscilloscope – GPIB (General Purpose Interface Bus) or IEEE488 system – Process control high performance computers – Distributed DAS – latest development for process control where it use modular components close to the sensors. 33