The Role of Density Gradient in Liquid Rocket Engine Combustion Instability Amardip Ghosh Aerospace Engineering Department University of Maryland College Park, MD 20742 Advisor - Kenneth Yu Sponsors- NASA CUIP (Claudia Meyer) NASA/DOD Liquid Rocket Engine (LRE) Combustion Chamber With Shear Coax Shower Head Shear Coaxial Injector SSME – LOX / LH2 Arianne 5 – LOX / Kerosene Soyuz – LOX / Kerosene Ghosh, 2008 PhD 2 Combustion Instability Onset of Instability Stable Combustion Large amplitude pressure oscillations (Reardon, 1961) Increased heat transfer rates to the combustor walls (Male, 1954) Increased mechanical loading on the thrust chamber assembly Off Design operation of entire engine Catastrophic Ghosh, 2008 PhD Combustion Instability Failures 3 Scope of present work Correlations Exist Recognized as a key element Injector Geometry controlling LRE stability margins Outer Jet Momentum Outer Jet Temperature Rich Physics Reacting Recess Interface Hydrodynamic Hydrocarbon Fuel Instabilities p p Kelvin Helmholtz Lacking Rayleigh Taylor Physics Based Mechanisms Richtmyer Meshkov Chamber Predictive Capability Acoustics Baroclinic Interactions Ghosh, 2008 PhD 4 Recent Work Ghosh, 2008 PhD 5 Technical objectives To better understand the physical mechanisms that play key role during the onset of combustion instability in liquid rocket engines (LRE). What leads pressure perturbations (p’) to couple with heat release oscillations (q’) Hydrodynamic Modes Jet and Wake Modes Chamber Acoustics Heat Release Coupling between two or more of the above To model the relative importance of various flow-field parameters affecting flame acoustic interaction in LREs Fuel-Oxidizer Density Ratio Fuel-Oxidizer Velocity Ratio Fuel-Oxidizer Momentum Ratio Fuel composition To build experimental database for CFD code validation Ghosh, 2008 PhD 6 Experimental Apparatus and Techniques Two-Dimensional Slice of Shear-Coax Injector Configuration Turbulent Diffusion Flames Central O2 Jet Outer H2 Jet Inert Wall Jet at Boundary Transverse Acoustic Forcing Flow Visualization Phase-Locked OH* Chemiluminescence Phase-Locked Schlieren/Shadowgraphy High Speed Cinematographic Imaging Measurement Devices Static Pressure Sensors (Setra) Dynamic Pressure Sensors (Kistler) ICCD Camera (DicamPro) Photomultiplier Tube Hotwire High Speed Camera Ghosh, 2008 PhD 7 Experimental Apparatus and Techniques Instrumentation Signal Generator Amplifier Oscilloscope LabView based VIs Firing Sequence (Reacting Flow Cases) H2-O2-H2 tests O2/N2-H2-O2/N2 test H2/Ar-O2/He-H2/Ar tests H2/Ar/He-O2-H2/Ar/He tests H2/CH4-O2-H2/CH4 tests Ghosh, 2008 PhD 8 Preliminary Flame-Acoustic Interaction Tests Ghosh, 2008 PhD 9 Acoustic Characterization using Broadband Forcing Acoustically excited response using band-limited (< 5000Hz) white noise Dynamic pressure Spectral analysis using FFT (400 spectra averaged). Non-reacting and reacting environments. Tap# 1 2 3 4 x (in) - 1.625 - 0.500 0.500 1.625 y (in) 0.500 0.500 0.500 0.500 Ghosh, 2008 PhD 10 Acoustic Characterization using Broadband Forcing Flow Conditions A B C D Density Ratio (ρo/ ρf) 14.5 11 7 3 O2 flow rate (g/s) 1.06 1.06 1.06 1.06 Velocity (m/s) 4.5 4.5 4.5 4.5 Reynolds number 5500 5500 5500 5500 H2 flowrate (g/s) 0.125 0.104 0.070 0.018 CH4 flowrate (g/s) 0.015 0.058 0.126 0.231 H2 mole fraction 99% 94% 82% 37% CH4 mole fraction 1% 6% 18% 63% Velocity (m/s) 13.0 11.3 8.7 4.6 Velocity Ratio (uf/uo) 2.9 2.5 1.9 1.0 Rate of Heat Release (kW) 15.9 15.5 14.9 13.8 Oxygen Fuel Ghosh, 2008 PhD 11 Non-reacting Flow Experimental Results f1 0.002 0.001 f3 f0 0 0 500 Quarter-wave mode of the chamber (transverse) Sensitive to the density ratio Insensitive to the sensor location 1500 2000 2500 Frequency (Hz) 3000 3500 4000 Tap #1 f2 Tap #2 Tap #3 f3 0.002 Tap #4 f0 0.001 0 0 Ghosh, 2008 PhD 1000 0.003 f1 B Three-quarter-wave mode of the chamber (longitudinal) Sensitive to the density ratio Relatively insensitive to the sensor location Density Ratio = 14.5 Density Ratio = 11 Density Ratio = 7 f2 Spectral Amplitude (psi) 0.003 Spectral Amplitude (psi) Quarter-wave mode of the oxidizer post (longitudinal) Insensitive to the density ratio Insensitive to the sensor locations B 500 1000 1500 2000 2500 Frequency (Hz) 3000 3500 4000 12 Modeling Resonance in Variable Density Flowfields Complete Reaction Model Consider variation in speed of sound through heterogeneous media consisting of fuel, oxidizer, and equilibrium products f / 4 1 W W 4 o 2 f ao a f W Wo 2W f ap f m f o m o Jet-Core Mixing-Length Model Assign two different length scales in the streamwise direction -- incompletelymixed near-field region defined by jet-core length (Ln~6D) and fully-mixed far-field region consisting of the equilibrium products Near-field mixture fraction determined by velocity ratio f m f f m f Vo m f m o Far-Field: Near-Field: o m V m V V o o o f f o Transverse Entrainment Model Oxidizer entrainment depends on cross-flow momentum ratio (i.e., ratio between transverse pressure force and total injection momentum) Average mixture fraction depends on the momentum ratio p' DL f f m entrained m oVo m fV f m o m o m entrained Ghosh, 2008 PhD 13 Comparison of Isothermal Case Data Resonance at f1 Longitudinal first-quarter wave mode of the oxidizer post Well predicted Resonance at f2 Longitudinal three-quarter wave mode of the chamber Adequately predicted by various models Resonance at f3 Transverse first-quarter wave mode of the chamber Under-predicted by complete reaction model (implies the fuel content is actually higher than the equilibrium approximation) Ghosh, 2008 PhD f3 T/4 f2 L/4 f1 O/4 14 Acoustic Excitation of Density Stratified Non-Reacting Flows Symbol Ghosh, 2008 PhD Frequency (Hz) f1 234 f2 458 f3 750 f4 1016 f5 1433 f6 1608 f7 2100 f8 2466 15 Acoustic Excitation of Density Stratified Non-Reacting Flows Schlieren Results for Helium Jet He (18m/s) Air He (18m/s) 6m/s Baseline ReAir (Center Jet)~ 7000 234 Hz Ghosh, 2008 PhD Phase = 0o 90o 180o 270o 16 Acoustic Excitation of Density Stratified Non-Reacting Flows Schlieren Results for Helium Jet He (18m/s) Air He (18m/s) 6m/s 400 Hz ReAir (Center Jet)~ 7000 625 Hz Ghosh, 2008 PhD Phase = 0o 90o 180o 17 Acoustic Excitation of Density Stratified Non-Reacting Flows Schlieren Results for Helium Jet He (18m/s) Air He (18m/s) 6m/s 771 Hz ReAir (Center Jet)~ 7000 1094 Hz Ghosh, 2008 PhD Phase = 0o 270o 90o 180o 18 Hydrodynamic Modes - Hot Wire Experiments Jet Preferred Mode Wake Mode Instability Wake Mode Frequencies F1 = 1134 Hz F2 = 756 Hz F3 = 378 Hz Jet Preferred Mode Frequencies St St Dh fD U St fD U fDh U 4 Area WettedPeri meter Ghosh, 2008 PhD 19 Hydrodynamic Modes - Hot Wire Experiments Probe Air He 18m/s 6m/s He 18m/s ReAir (Center Jet)~ 7000 Low Quality Resonant Response f1 = 429.7 Hz, f2 = 869.4 Hz,f3=1289.3 Hz Forced Response Closely Follows Natural Response. Ghosh, 2008 PhD 20 Hydrodynamic Modes– Excitation of Wake Mode He (18m/s) Air He (18m/s) 6m/s 429.7 Hz (Wake Mode Excitation) Phase = 0o Ghosh, 2008 PhD 90o 180o ReAir (Center Jet)~ 7000 270o 21 Reacting Flow Experiments Characteristic Flame-Acoustic Interactions H2 O H2 2 Ghosh, 2008 PhD 22 Reacting Flow Experiments Characteristic Flame-Acoustic Interactions 300 Hz 1150 Hz Phase = 0o Ghosh, 2008 PhD 90o 180o 270o 23 Asymmetric Excitation for the H2-O2-H2 flame Baroclinic Vorticity as a potential mechanism Ghosh, 2008 PhD 24 Effect of Density Gradient Reversal Ghosh, 2008 PhD 25 Effect of Density Ratio Variations Fix velocity ratio constant at 3 and at stoichiometric H2-O2 ratio Vary density ratio by mixing inert gas Ghosh, 2008 PhD 26 Effect of Density Ratio Variations Instantaneous OH* Chemiluminescence (Acoustic Forcing Characteristics Held Constant at 1150Hz;12.5W) Ghosh, 2008 PhD 27 Chapter 5 - Effect of Density Ratio Variations Ensemble Averaged OH* Chemiluminescence (Acoustic Forcing Characteristics Held Constant at 1150Hz;12.5W) Ghosh, 2008 PhD 28 Measurements of Flame Wrinkling Amplitude Quantifying the special extent of flame wrinkling from time-averaged OH*-chemiluminescence data Ghosh, 2008 PhD 29 Effect of Density Gradient on Flame-Acoustic Interaction Time-Averaged Measurement of Flame Wrinkling Thickness Fixed OH Ratio, Velocity Ratio, Acoustic Forcing Amplitude Variable Density by Ar or He Dilution Ghosh, 2008 PhD 30 Effect of Heat Release Variations Use noble gas to dilute fuel and oxidizer streams while keeping the velocities constant Gradual change in heat release with dilution O2/He and H2/Ar combination Exponential change in density ratio Ideal for isolating the density effect O2/Ar and H2/He combination Little change in density ratio Ideal for studying the effect on chemistry Ghosh, 2008 PhD 31 Effect of Heat Release Variations Under Constant Forcing, Constant Heat Release, Different Density Ratios Unforced Heat Release: 15 kW 6% Dilution by Mole Density Ratio: 7.0 or 15.2 Ghosh, 2008 PhD Acoustically Forced Heat Release: 15 kW 6% Dilution by Mole Density Ratio: 7.0 (left) and 15.2 (right) 32 Effect of Jet Momentum Variations Use noble gas to dilute fuel and oxidizer streams while keeping the velocities constant Exponential change in Density Ratio with dilution O2/He and H2/Ar combination Exponential change in density ratio Linear increase in outer jet momentum Linear Increase in total jet momentum Ghosh, 2008 PhD 33 Effect of Jet Momentum Variations Acoustic Excitation – 1150 Hz, 15.8 Watts Case 1 Outer Jet Momentum :0.0055 Inner Jet Momentum : 0.0047 kg.m/s2 Density Ratio: 8 kg.m/s2 Ghosh, 2008 PhD Case 2 Outer Jet Momentum :0.0055 kg.m/s2 Inner Jet Momentum : 0.0036 kg.m/s2 Density Ratio: 2 34 Rayleigh Taylor Growth Rate Richtmyer-Meshkov Instability Rayleigh-Taylor Instability g Rayleigh-Taylor Instability Youngs (1984) Richtmyer-Meshkov Instability Sunhara et al. (1996) Ghosh, 2008 PhD 35 Rayleigh Taylor Growth Rate Classical Rayleigh-Taylor mode instability analysis yields wavelength-dependent growth rate Intermittent fluid acceleration by pressure waves is used instead of gravitational acceleration Ghosh, 2008 PhD 36 Parametric Studies. Dimensional Analysis for the Shear-Coax Injector Problem δ(x)=|ro- ri |, where I(x,r) satisfies Imax(x)-I(x,ro)=Imax(x)-I(x,ri)=0.9[Imax(x)-Ibackground(x)] f ( x, o , f , uo , u f , Y1,...Yn ,...) f ( x, o , f , uo , u f , chem ) x D f( f( o u f chem , , ) f uo x /uo o u f YCH 4 , , ) f uo YCH 4 YH 2 o f u f uo YCH 4 f( , , ) D o f u f uo YCH 4 YH 2 /D (o f ) /(o f ) Ghosh, 2008 PhD / D (u f u o ) /(u f u o ) /D YCH 4 /(YCH 4 YH 2 ) 37 Parametric Studies. Effect of Density Ratio Time-Averaged Measurement of Flame Wrinkling Thickness Fixed OH Ratio, Velocity Ratio, Acoustic Forcing Amplitude Variable Density by Ar or He Dilution Ghosh, 2008 PhD 38 Parametric Studies. Effect of Velocity Ratio. Ghosh, 2008 PhD 39 Parametric Studies. Effect of Velocity Ratio OH* Chemiluminescence Imaging Uf/Uo : 3.02, 3.36, 3.64, 4.01,4.51, 5.03, 5.27 Density Ratio: 8 Ghosh, 2008 PhD 40 Parametric Studies. Effect of Velocity Ratio Time-Averaged Measurement of Flame Wrinkling Thickness Fixed OH Ratio, Density Ratio, Acoustic Forcing Amplitude Variable Velocity Ratio by He Addition to outer Jet Ghosh, 2008 PhD 41 Parametric Studies. Effect of Momentum Change Ghosh, 2008 PhD 42 Parametric Studies. Effect of Momentum Change Case A Case B Increase in Outer Jet Momentum Increase in Outer Jet Momentum Densities Fixed (Density Ratio ~ 8) Velocities fixed (Velocity Ratio ~ 3) Increase in Fuel Oxidizer Velocity Ratio (3 - 5.3) Decrease in Oxidizer Fuel Density Ratio (6 - 2) Jf 2.2 2.6 3.2 4.0 5.5 Jf 2.2 2.6 3.2 4.0 5.5 Dr 8 8 8 8 8 Dr 6 5 4 3 2 Ghosh, 2008 PhD 43 Parametric Studies. Effect of Momentum Change Case A Fixed Densities Outer Jet Velocity is Increased Ghosh, 2008 PhD Case B Fixed Velocities Density Ratio is Decreased 44 Parametric Studies. Effect of Chemical Composition. Ghosh, 2008 PhD 45 Parametric Studies. Effect of Chemical Composition Lifted flame using only methane as fuel (a) OH* average (b) CH* average (c) OH* instantaneous (d) CH* instantaneous 50% methane and 50% hydrogen flame subjected to acoustic excitation. (a) OH* average (b) CH* average (c) OH* instantaneous (d) CH* instantaneous Ghosh, 2008 PhD 46 Parametric Studies. Effect of Chemical Composition. Time-Averaged Measurement of Flame Wrinkling Thickness Fixed Density Ratio ~ 6 Fixed Velocity Ratio ~ 3 Fuel Composition is varied. Ghosh, 2008 PhD 47 Chapter 5- Parametric Studies .Dependence of Flame-Acoustic Interaction on Density Ratio, Velocity Ratio, HC Mole Fraction Density ratio y = 0.022 exp(5.1 x) Ghosh, 2008 PhD Velocity ratio Fuel mixture ratio y = -3.5 x + 3.6 y = -0.87 x + 2.3 (methane mole fraction) 48 Simultaneous Measurement of Pressure and Heat Release Oscillations Pressure Oscillation Density Ratio = 14.5 Ghosh, 2008 PhD OH* Oscillation Density Ratio = 3 49 OH* Chemiluminescence Oscillations Photomultiplier Measurements Forcing Frequency = 1150 Hz f = 1150 Hz Ghosh, 2008 PhD 50 OH* Chemiluminescence Oscillations Photomultiplier Measurements Forcing Frequency = 1150 Hz f = 1150 Hz Ghosh, 2008 PhD 51 OH* Chemiluminescence Oscillations Photomultiplier Measurements Forcing Frequency = 1150 Hz Low Frequency Response Ghosh, 2008 PhD 52 OH* Chemiluminescence Oscillations Photomultiplier Measurements Forcing Frequency = 1150 Hz Low Frequency Response Ghosh, 2008 PhD 53 Vortex Pairing and Excitation of Secondary Frequencies High-Speed Imaging Results Framing Rate – 1000 fps Density Gradient Vorticity Generation at Forcing Frequency Velocity Gradient Vortex Pairing and Merging Deviation from Forcing Frequency Ghosh, 2008 PhD Dynamic Interactions Amplification of small disturbance by flameacoustic coupling 54 Secondary Evidence of RT instability RT unstable Ghosh, 2008 PhD 55 Density Tailoring for Reduction of Flame Acoustic Interaction - Possible Control Strategy Ghosh, 2008 PhD 56 Summary and Conclusions Model shear-coaxial injector flames were acoustically forced from transverse direction to characterize the flame-acoustic interaction during the onset of combustion instability. Qualitative characterization of flame response under acoustic excitations revealed : Flame response depends on frequency and amplitude of forcing Acoustic Modes Setup in the Combustor Interactions differ if responding to travelling waves or standing waves Depends on the nature and orientation of acoustic media in the volume of interest. Density Ratio between fuel and Oxidizer was identified as a critical parameter affecting flame Acoustic Interactions. It was shown that small acoustic disturbances could be amplified by flame-acoustic coupling, leading to substantial modulation in spatial heat release fluctuation for flame fronts with large density ratios. Ghosh, 2008 PhD 57 Summary and Conclusions A New Physical Mechanism (Intermittent Baroclinic Vorticity) based on density ratio between fuel and Oxidizer was identified as a key mechanism in LRE Combustion Instability. This kind of mechanism involving intermittent baroclinic torque arising from the interactions between misaligned pressure and density gradients has never been reported in liquid rocket engine instability studies. Parametric Studies were conducted. Effects of density ratio, velocity ratio, and fuel mixture fraction on flame-acoustic interaction were studied by systematically changing each parameter while holding others constant. The amount of flame-acoustic interaction was most sensitive to changes in density ratio. Similar changes in velocity ratio and fuel mixture ratio produced relatively smaller effects. Density ratio affected flame-acoustic interaction by changing the amplitude of periodically applied baroclinic torque on the mixture interface. The observed dependence on density ratio was exponential. Increasing the outer jet velocity reduced the amount of interaction almost linearly. This effect was attributed to the decrease in acoustic energy per mass flow rate. Increasing the methane mole fraction also reduced the amount of interaction linearly. This effect was attributed to the reduction in total heat release rate which affected the amplification mechanism. Ghosh, 2008 PhD 58 Summary and Conclusions Non-linear response in flame-acoustic interaction. Flame forced at 1550 Hz responded not only at 1150 Hz but also at a substantially lower frequency. Model development. Well-stirred reactor based Model. Jet mixing length based Model. Acoustically driven entrainment Model. Ghosh, 2008 PhD 59 Significance of this Work The possible existence of a new mechanism in the initiation of Combustion instabilities in liquid rocket engines has been identified. This kind of mechanism involving intermittent baroclinic torque arising from the interactions between misaligned pressure and density gradients has never been reported in liquid rocket engine instability studies. Instead of modifying the acoustic boundary conditions to control the amplitude of acoustic oscillations, new control strategies based on tailoring the density field inside the combustor can now be attempted. Improve the stability margin of the combustor Decrease the growth rate of instabilities even when initiated. Ghosh, 2008 PhD 60