Welcome to this Seminar from Fluke Calibration….. Improved Measurement Techniques In DC & Low Frequency AC Metrology Bill Gaviria Regional Product Manager, Electrical, RF and Software Fluke Calibration Office: +1.321.574.0728 Direct: +1.425.446.6031 Cell: +1.321.626.7845 Email: Bill.gaviria@flukecal.com Web: www.flukecal.com (UTC/GMT-5) Session Topic • Improved Metrology Measurements Using Precision Digital Multimeters (or Long Scale DMMs) o Describe the long scale DMM & its metrology application o Introduce new capabilities of a new class of Multimeter, the Fluke 8508A Reference Multimeter o Provide Technical Overviews of Improved Measurement Capabilities o Eliminating Common Measurement Errors ©2010 Fluke Corporation Fluke Calibration Web Seminar 2 Long Scale DMMs are Versatile • 8 1/2 Digit DMM can replace the following ... − Standard Cell Comparators − Null Detectors − Nanovoltmeters − Kelvin Varley Dividers − Resistance Bridges − AC/DC Transfer Standards − Multifunction Transfer Standards What is a long Scale DMM? • Typically 8 1/2 digits of Measurement Resolution − ±1.00000000 • A High Resolution Analog To Digital Converter with from 120 Million to 200 Million counts − Maximum Measurements from 120% or 200% of the range (examples – 1.19999999 or 1.99999999) • Very good Long and Short term stability: − 3-6 ppm 1 year − 0.5-1 ppm 24 hours • DCV, ACV, Ohms, DCI, ACI functionality − Frequency, math, ratio, IEEE • High input impedance Critical DC Measurement Specifications • • • • • • • • • Fast, Multi-Slope, Multi-Cycle Analog to Digital Converter Proven Linearity <0.05ppm of Full Scale High Sensitivity/Low Noise Short term stability of 0.12 ppm 1 nV resolution High Input Impedance >1010 Low Bias Current - Typically <10pA Wide Dynamic Range 2x108 Counts Stable Reference <2ppm/year New Class of Multimeter, the 8508A Reference Multimeter •Combines the Long Scale DMM with technology from other functions used in Metrology – Includes features from • Electrometers, • Pico-ammeters, • External ac/dc current shunts • Micro-ohmmeters, • Precision thermometers • External shunts Some Practical DC Applications • Direct Measurements with up to .01 ppm resolution and .12ppm short term stability • Using the Multimeter as a Nanovoltmeter • Voltage Reference Intercomparison • Automated, Long-Scale “Null Detector” Comparing Voltage Standards Difference Measurement 10V-10V Front Input Using the Long Scale DMM as a Null Detector Key Attributes for Intercomparing Voltage Standards • Short Term Stability (0.12 ppm in 1V) • High Input Impedance (>1010Ohm up to 20V) • Low Noise (<50nV) • Good Resolution (1nV) • Excellent CMRR (140dB at DC) Ratio Mode and Rear Inputs Key Feature for DC/LF Metrology • Selectable Rear + Front Inputs • Automatic Channel Switching • Ratio:- A-B, A/B, (A-B)/B + Math... • High Relative Accuracy • Voltage Ratio Calibration Rear Panel Using Rear Inputs to Compare Voltage Standards Rear Inputs V B = +10.000 000 0 V A = + 1.018 165 2 V A/B(%)= + 10.181 652 % A/B(%)/Z= + 1.018 165 2 (%) Ratio Measurement 10V:1.018V Front Inputs Front 10V Long Scale DMM and Reference Multimeters can Replace the Kelvin Varley Divider Voltage Ratio Measurements • Key Attributes • Linearity (0.1ppm to 20V) • Scale Length (±1.999 999 99) • High Input Impedance (>1010Ohm up to 20V) • Ratio Switch • Fully floating input • 8508A will replace Kelvin Varley and Reference Dividers • Fluke 720A • Datron 4900 series Using the Multimeter as a AC/DC Transfer Standard • AC Measurement by precision DMMs now often replace measurements formerly done with AC/DC Transfer Standards • Precision AC measurement is simpler because of the DMM’s measurement technique, as compared to the more complex AC/DC transfer technique Outperforms Traditional AC/DC Transfer Standards • Traditional AC/DC Transfer • Multiple Measurements made with AC values compared relative to a DC value • Accuracy commonly limited to 100 ppm • Best performance limited to specific voltage/frequency combinations points • Not easy to use and can be very slow • Modern DMMs • Needs only a single measurement • Accuracy commonly made to 60 ppm accuracies • Performance improves with spot frequency capability • Useable at any volt/frequency combination within its amplitude and bandwidth limits • Faster, more reliable and simpler measurement techniques Ammeter Applications • Low level, high frequency current measurements are subject to large errors caused by leakage impedance and instrument burden • Pico-ammeters and electrometers use high gain amplifier with negative feedback for the input stage (a virtual ground input technique) • 8508A uses this feedback technique – Lowers burden voltage – Higher bandwidth available because fewer errors • Plus, internal 20A current shunt Current measurement techniques Shunt Ammeter • More susceptible to leakage currents . • Pico-ammeter topology • Minimal burden current • Easier to guard (virtual ground) • Higher bandwidth (100 kHz) • 8508A has 10 pA resolution . Multimeter .. . x1 • But, more practical for higher currents • 8508A has internal 20A shunt Feedback Ammeter . Shunt Buffer . Current Source . . . . . . Reference Multimeter Multimeter . . x1 Shunt . Current Source . . . Op -Amp . Resistance Applications • Wide Measurement Ranges (2to 20G in the 8508A) – Standard Resistor Comparisons – Ohms to Ohms Ratio Measurement Technique – Voltage RatioTechnique Micro-ohmmeter applications – High Voltage ohms measurements Resistance Features of the Reference Multimeter • All of DC Advantages + • Static and Dynamic Offset Rejection via True Bipolar Ohms Current Switching • High or Low (selectable) Test Current (up to 100 mA) • High voltage (200V) stimulus selectable • Insensitive to Lead Resistance (100 Ohms) • Active Guard Eliminates Leakage • Ratio Mode allows Automation 8508A Reference Multimeter has features of Micro-ohmmeters • 2 ohm range (100 mA stimulus) • 10 nano ohm resolution • Bipolar True Ohms to eliminate measurement errors caused by thermal emfs •Selectable source current levels (down to 200 mV max compliance) Resistance Measurement Topology DC Voltage Pre-Amp Input Hi Sense Hi Rx Sense Lo Input Lo Lo Follower Constant Current Sink Ohms Range Control • Current source sinks current from Input to Lo • Low Follower maintains Sense Lo at 0V • Resulting potential difference measured via Sense Hi by dc Voltage sub-system Traditional DMM Resistance Ratio Measurement Techniques • Two input channels (Rx) V Front Active (Rs) V Rear – front & rear terminals • Typical application: – Comparing resistance standards • Stimulus current & potential difference measurement scanned between inputs – each resistor connected separately to measurement circuits • But… resistor power dissipation modulated at scan rate – can lead to errors due to resistor temperature changes Rs = Standard Resistor Rx = Unknown Resistor 8508 Resistance Ratio Measurement Technique INPUT Hi SENSE Hi Front Input SENSE Lo INPUT Lo Potential Difference Measurement • Stimulus Current Source (Reversing) INPUT Hi Rear Input SENSE Hi SENSE Lo INPUT Lo • Stimulus current passes continuously though both resistors in series • Potential difference measurement scanned between the two (front & rear) channels Using the 8508A as a precision thermometer • Direct temperature readout – 2, 3, & 4 wire PRT probe connections – 1mA excitation current – Current Reversal Tru Ohms • 8508A stores coefficients for up to 100 SPRT/RTD probes – ITS 90 & Callendar van Dusen • Optional SPRT & RTDs – -200C to 660C – 8508A - SPRT - Hart 5699 – 8508A - PRT - Hart 5626 Using the 8508A to calibrate PRTs • Front and Rear inputs provide excellent Resistance transfer capability • Lo I excitation (1 mA) • 4-wire Ohms • Bipolar True Ohms • Use automation (MET/CAL), to cal SPRTs REFERENCE SPRT UUT RTD Reference Multimeters can replace Traditional Instruments • Long Scale Digital Multimeters • Null Detectors • Nanovoltmeters • Kelvin Varley Dividers • Resistance Bridges • Micro-ohmmeter • Precision Thermometers • Electrometers/Pico-ammeters • External shunts • Ammeters • AC/DC Transfer Standards • Multifunction Transfer Standards Eliminating Common Measurement Errors Watch Thermoelectric EMFs • Thermoelectric voltages (EMFs) are the most common source of errors in low-voltage measurements • Generated when – Different parts of circuit are at different temperatures – Conductors made of dissimilar materials are joined – Called the Seebeck effect A B T1 A T2 Eliminating Common Measurement Vab Errors Vab = Qab (T1 - T2) Qab is Seebeck coefficient of material A with respect to B Seebeck Coefficients Relative to Copper Paired Materials Seebeck Coefficient (Qab) Cu-Cu < 0.2 uV/oC CU-Ag 0.3 uV/ oC Cu-Au 0.3 uV/ oC Cu-Pb/Sn 1-3 uV/ oC Cu-Si 400 uV/ oC Cu-Kovar 40-75 uV/ oC Cu-CuO 1000 uV/ oC Cadmium-Tin Solder 0.2 uV/ oC Eliminating Common Measurement 5 uV/ C Errors Ag=silver Au=gold Cu=copper CuO=copper oxide Tin-Lead Solder Pb=lead Si=silicon Sn=tin o Other Precautions for Making Low Level Measurements • Crimp copper sleeves or lugs on copper wires • Use low thermal solder (Cadmium-Tin) • Clean connections and remove oxides (0.2uV vs. 1000uV!) • Keep ambient temperatures constant, equipment away from direct sunlight, exhaust fans. • Wrap connections in insulation foam. Perform Reverse Measurement and Average Results Vo VUUT + + Vo VUUT + + Vactual = (Vo + Vuut)-(Vo-Vuut) 2 Avoiding Thermal Errors in Resistance Measurements • Cancelling static & dynamic thermal emfs • True Ohms • Offset Compensated Ohms S1 Rx V • Effectively measures and removes thermal offsets • current ON & OFF measurements V1 = Current Off = S1 Open V2 = Current On = S1 Closed • But the technique modulates stimulusMeasurement V2 - V1 Eliminating Common Rx = current at the reading rate I Errors • can lead to errors if UUT resistor sensitive to power dissipation changes I Improved True Ohms, available in 8508A Reference Multimeter • Actual bipolar current stimulus • Allows for constant heating of the UUT – Especially important when measuring temperature sensitive devices – Essential for precision temperature measurements 0 Original True Ohms Improved Bipolar True Ohms Current Reversal True Ohms Thermal Emf (Vth) Sense Hi PD Measurement (V) Sense Lo Reversal Switching UUT Resistor (R) Input Hi • With forward current: V1 = IxR + Vth • With reverse current: V2 = -(-IxR + Vth) Current Source (I) • Averaging V1 and V2: = 0.5(2xIxR +Vth –Vth) = IxR Input Lo Eliminating Common Measurement • Sense path reversal ensures V1 & V2 same polarity for ADC Errors • Offsets in Potential Difference (PD) measurement path after reversal are not cancelled – removed by zero calibration and input zero operations Experimental Confirmation Experimental procedure (RStd = 10): Note: Thermal emf magnitude & rate of Precision Dmm V Thermocouple change greatly exaggerated…. Sense Hi • Allow setup to stabilise (Vth<100V) • Plunge thermocouple into water bath at ~35C • Readings taken & stored automatically by PC • Compare both Normal Ohms & True Ohms measurement results Eliminating Common Errors Input Hi Standard Resistor True Ohms Dmm Input Lo Sense Lo Measurement Results using Normal Ohms Precision Dmm Normal Ohms V 7.5 digit Fast Thermocouple 0 Resistance Reading 10.00 9.99 -200 9.98 -300 9.97 -400 9.96 -500 1.00 2.00 3.00 4.00 5.00 Input Hi -100 Thermal Offset 9.95 0.00 Sense Hi Thermal offset (microVolts) Measured resistance (Ohms) 10.01 Standard Resistor True Ohms Dmm Input Lo Sense Lo -600 6.00 Elapsed Time (minutes) Eliminating Common Measurement • 20 range stimulus current = 10mA Errors 100V 10m • Measured resistance value tracks thermal emf Results using True Ohms Precision Dmm Tru Ohms 7.5 digit Fast V 10.01 0 10.00 -100 Resistance Reading 9.99 -200 Thermal Offset 9.98 -300 9.97 -400 9.96 -500 9.95 0.00 1.00 2.00 3.00 4.00 5.00 Sense Hi Input Hi Thermal offset (microVolts) Measured resistance (Ohms) Thermocouple Standard Resistor -600 6.00 Elapsed Time (minutes) • Effect of changing thermal emf eliminated • Thermal emf initial rate of change extremely fast − initial cancellation less effective due to comparatively long integration time True Ohms Dmm Input Lo Sense Lo 8508A Feature Summary •1 year Absolute Specifications: –DCV: 3 ppm –ACV: 65 ppm –DC Current: 12 ppm –AC Current: 280 ppm –Resistance: 7.5 ppm •“2s” Ranges •1000VAC RMS •200 uA toEliminating 20 A ranges •Two channel Ratio •Spot Frequency •Bipolar True Ohms •Lo I Ohms •Hi V Ohms •2 ohm to 20 Gohm ranges •Ohms Guard •Precision SPRT support •Comprehensive Self-Test Common Measurement Errors Conclusion • • • • • • A very cost effective addition to the Cal Lab Increases efficiency Easy to automate Replaces a number traditional standards Low Maintenance cost Long-Scale DMMs and NOW Reference Multimeters are a Credible and Essential part of the Laboratory Equipment Eliminating Common Measurement Errors Any questions ©2010 Fluke Corporation Fluke Calibration Web Seminar 39 Thank you. 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