Vertical Takeoff Rescue Amphibious Firefighting Tiltrotor 1 Ryan Berg Alex Carra Michael Creaven Joseph Diner Meagan Hom Ryan Paetzell Jason Smith Alan Steinert James Tenney Bryant Tomlin 2 Purpose: Rescue Missions, and Aerial Firefighting Vertical Take Off and Landing (VTOL) Amphibious Landing and Take Off Range of 800 nm 50 passengers Cruise of 300 kts 3 4 5 6 Weight Quad-Rotor Dual Fuselage Conventional 8 7 6 5 4 3 1.82 1.41 2.1 2.52 1.15 1 1.16 1.07 1.11 1.1 1.09 2 1 1 1 1 1 2 6 12 8 6 4 3 57.23 2 3 3 3 3 3 39.29 3 1 1 1 2 1 36 1 3 2 1 1 2 111 168.23 55 94.29 74 110 Power Required (VTOL) L/D (Cruise @ 10,000 ft) Fuel Weight Disk Loading Max Bending Moment CG Movement Quantitative TOTAL Ease of operation Water stability Rescue Operations System complexity Maintenance Service Life Qualitative TOTAL OVERALL TOTAL 7 8 Wing Span = 76.5 ft Wing Area = 625 ft2 Cruise L/D = 12 Gross Takeoff Weight (VTOL) = 62,460 lb Gross Takeoff Weight (short takeoff) = 70,000 lb Fuel Weight = 10,175 lb Max Power Available = 12300 shp Max Speed = 333 kts Rotor Diameter = 42 ft Range = 800 nm 10 10000 4 Altitude (ft) 8000 10 3 5 6000 4000 2 2000 0 5 1 0 6 20 40 60 11 9 12 8 13 7 80 100 Time (min) 1 Vertical Takeoff (2100ft/min) 2 Transition(30sec) 3 Climb 4 Cruise 5 Glide down 6 Conversion 7 Landing 8 Vertical Takeoff (2100ft/min) 9 Transition 10 Climb 11 Cruise 12 Glide down 13 Conversion 14 Landing 120 140 14 160 180 11 Engine: Rolls- Royce AE 1107C-Liberty Turboshaft Shp 6150 Dimensions 78.1 by 43.2 in Weight 971 lbs 14 stage compressor/2 stage high and 2 stage low pressure turbine Self- lubricating system for VTOL operation Maximum Thrust Produced: 77053 lb Thrust Produced in VTOL: 6950 lb (Rolls- Royce) 12 13 14 Airfoil r/R XN25 0.06 Radius 21 ft XN18 0.12 Number of blades 6 XN12 0.5 Chord 2.97 ft XN08 0.75 Twist 39 deg (-48 deg inboard/-30 deg outboard) XN06 0.99 Material Fibrous Composite with titanium alloy abrasion strip Disk Loading 21.98 lb/ft2 Solidity 0.27 Figure of Merit 0.81 Propeller Efficiency 0.78 Coeff. Of Thrust 0.02 Tip Speed Ratio 1.78 Rotor airfoil sections and positions as fraction of rotor length (Romander) 15 • • NACA 65(216)-415 a = 0.5 airfoil was selected for all three wings. Airfoil Characteristics: • High CL at 0 degrees AOA • Maintains performance characteristics even at low Reynolds number • Promotes laminar flow over middle wing Source: Raymer, Aircraft Design: A Conceptual Approach Planform Area = 625 ft2 L/D in cruise was calculated over a range of wingspans using a MATLAB drag estimation program Max obtainable L/D = 12 Corresponding wing span = 76.5 ft AR = 9.36 16 Speed = 300 knots Altitude = 10000 ft 14 Design Point L/D = 12 12 Lift to Drag Ratio 10 8 6 Maximum wing span based on structural constraints 4 2 0 0 10 20 30 40 50 60 Wing Span (ft) 70 80 90 100 17 A drag estimation program provided by Dr. Gur was used to verify the calculated L/D for the aircraft. A basic VSP representation of the aircraft, as shown on the right, was analyzed at cruise conditions. An L/D value of 12.5 was calculated by the program. 18 18 16000 16 14000 14 Power Available 12000 Rotor Tip Speed Limit 10000 Power (hp) Lift to Drag Ratio 12 10 8 Altitude = Sea Level Stall Speed 8000 6000 Power Required 6 Altitude = 10000 ft 4000 4 Altitude = 20000 ft 2000 2 0 Altitude = 30000 ft 0 50 100 150 200 250 Cruising Speed (knots) 300 350 400 0 50 100 150 200 250 Cruising Speed (knots) 300 350 400 19 Roll rate 3.0o/sec per inch of stick Yaw rate 3.0o/sec per inch of stick Pitch rate 4.5o/sec per inch of stick A total of 6 in of stick Aircraft is Dynamically stable 7%MAC static margin Flaperons 35% chord and are deflected The rudder is a symmetrical airfoil (NACA-0012) and the rudder is located at 25% chord The horizontal tail is at an incidence angle of -1.2o, and the elevator is located at 35% chord Structural design of a rib with the Flaperon 20 Angle of Attack -8o to 12o 4 3 1 Lower Control Limit Maximum Cl with Flaperons Deflected Upper Control Limit 0.8 0.6 Upper Control Limit Lower Control Limit 0.4 2 0.2 Cl without Flaperons Cl 1 Cm 0 -0.2 0 -0.4 -2 -20 -0.6 Minimum Cl with Flaperons Deflected -1 -15 -10 -5 0 5 10 -0.8 15 20 -1 -20 -15 -10 -5 0 5 10 15 20 21 Nacelles rotate at 3o per second ◦ Due to excessive vibrations in transition ◦ Pilot Safety Nacelle limits are 0o to 100o Transition 3000 2500 2000 Altitude (ft) 1500 1000 500 0 0 0.2 0.4 0.6 0.8 Time (min) 1 1.2 1.4 22 Capable of takeoff in a sea state of up to 4. Sea State 4 ◦ Waves of 5 to 8 ft and wind speeds of 17 to 27 kts Determined through static wave analysis 23 Design for Multiple Loading Conditions ◦ Aerodynamic Loading ◦ Vertical Takeoff/Helicopter Loads ◦ Water Loads Lightest Possible Structure ◦ Strut Braced Wing ◦ Composite Materials ◦ Wing Skin Tapering Simple Mediation of Aeroelastic Effects ◦ Static Wing Tip Deflection Constraints 24 4 Maneuver Envelope 3 Gust Envelope Cruise Speed: 300 kts Dive Speed: 405 kts CLmax= 1.5 CLmin= -1.0 2 Load Factor, n Maximum Load Factor: 3 Minimum Load Factor: -1 Dive Speed Cruise Point 1 0 -1 -2 0 50 100 150 200 250 Velocity, V knots 300 350 400 450 26 With resulting shear and moment diagrams for traditional wing Shear-Vertical Takeoff 4 x 10 6 6 4 4 2 0 x 10 2 0 -2 -2 -4 -4 -6 -6 -30 -20 -10 0 10 Shear-Aerodynamic Loading 4 8 Shear, lb Shear, lb 8 20 -30 30 -20 -10 Moment-Vertical Takeoff 5 x 10 10 5 10 20 30 20 30 Moment-Aerodynamic Loading 5 15 Moment, ft-lb Moment, ft-lb 15 0 Wing Location, ft Wing Location, ft x 10 10 5 0 0 -30 -30 -20 -10 0 10 20 30 -20 -10 0 10 Wing Location, ft Wing Location, ft 27 Vertical Takeoff 6 Moment, ft-lb 2 x 10 1.5 1 0.5 0 0 5 10 15 20 25 30 35 28 Vertical Takeoff 6 Moment, ft-lb 2 x 10 1.5 1 0.5 0 0 5 10 15 20 25 30 35 29 Strut Braced wing divided into two sections due to large stresses imparted on the center wing Weight reduction from strut minimal due to center wing stresses Total SBW Weight: 5569 lb Weight Reduction: 170 lb Traditional Wing Thickness Flange Thickness Web Area Wing Box Wing Spar Weight # of Stringers Rib Spacing Area Stringer 0.0475 ft 0.0390 ft 0.4191 ft2 5739 lb 4 2 ft 0.0035 ft2 Strut Braced Wing (Outboard) 0.019 ft 0.018 ft 0.1812 ft2 1836 lb 4 2 ft 0.001 ft2 Strut Braced Wing (Inboard) 0.095 ft 0.021 ft 0.7951 ft2 2835 lb 9 1.83 ft 0.0025 ft2 Strut N/A N/A 0.1 ft2 454 lb N/A N/A N/A 30 Wingbox idealized as rectangle ◦ Rear Spar placed at 54.3% chord ◦ Front Spar at 16.6% chord MATLAB routine written to vary size of structural components Combination of structural components yielding the lightest structure selected Wing skin thickness tapered linearly from outboard wing root to tip ◦ Wing tip skin thickness 0.005 ft Materials◦ PEEK/IM Carbon Fiber (0°, 90°, ±45°)- Spars ◦ Cyanate Ester/HM Carbon Fiber (0°, 90°, ±45°) 31 Wing Skin tapering 0.5 ft maximum tip deflection constraint Moments of inertia for each configuration checked versus contour plot Weight Reduction: 327 lb 32 Cross Sectional Area of Wingbox ◦ Root 0.3156 ft2 ◦ Tip 0.2036 ft2 Weight of Wingbox 2161 lb Maximum Tip Deflection : ◦ 0.44772 ft (5.37 in) Number of Stringers Rib Spacing Area of Stringers Spar Thickness Root Skin Thickness Tip Skin Thickness 6 2.0 ft 2 0.01 ft 0.0075 ft 0.0233 ft 0.005 ft 33 Structural Solidworks CAD Model of outboard wing structure created Finite Element Analysis conducted using ANSYS v.12 FEA results for tip deflection compared to MATLAB results 34 35 Loading Conditions Aerodynamic Loading ◦ All weights assumed to be equally distributed or a point force ◦ Fuselage pinned at the center of lift Water Landing ◦ Fuselage must have a zero moment around the center of gravity ◦ Buoyancy Force must counteract the moment force around the center of gravity caused by the weight distribution 36 Water Landing 0.5 0 -0.5 -1 -1.5 0 10 20 30 Length (ft) 40 50 60 Bending Moment Diagram 4 0 3 Longeron Width (in) 3 0.0629 0.05 Bending Moment (ft-lb) Bulkhead Spacing (ft) Skin Thickness (in) Aerodynamic Loading 1 x 10 -2 Final Calculated Values Longeron Thickness (in) x 10 1.5 Shear Force (lb) Results Aerodynamic loading caused much larger moments Aero Load Factor=4.5 Water Load Factor=8.34 Aerodynamic loading case turned out to be the limiting case Shear Force Diagram 4 2 -4 Water Landing -6 Aerodynamic Loading -8 -10 0 10 20 30 Length (ft) 40 50 60 37 Can hold 50 passengers and 6 crew Two side doors Can carry standard 40x48 in pallet Uses new seats in V-22 from Golan Industries/Army Division Winches for cargo loading and rescue 38 Cockpit Utilizes electronic controls Features HUD Landing Gear Bicycle design 66.3% TOGW on main wheels at 35° off CG Size Front tire Main tire 21 x 7.25-10 27.75 x 8.7514.5 Speed (mph) Max Load (lb) Max Pressur e (psi) Max width (in) Max diam. (in) Wheel diam. (in) PLY Rating 210 6400 166 7.2 21.25 10.0 12 225 21500 320 8.75 27.75 14.5 24 1 2 3 4 5 6 7 8 9 10 11 12 Multifunctional Displays HUD Misc. Switches Standby Flight Display Flight director Altimeter and Airspeed Throttle Controls Control Pedals Control Stick Engine Instrument Alert Sys. ECS and Landing Gear Controls Lights, Icing and Radio Controls 39 Flight Control Sys. Electrical Control Sys. ◦ Triple redundant FCCs ◦ FADEC and AFCS ◦ Four Honeywell 90 kVA generators ◦ Hamilton Sundstrand Power System T-62T-46-2 APU ◦ Single lead acid battery, which provides 24 VDC Hydraulic Control Sys. Environmental Control Sys. Fuel System ◦ Oxygen-enriched air for crew breathing is provided at 6 stations ◦ GKN Aerospace deicing sys. ◦ 1000 gal of fuel in 18 tanks ◦ Fuel transfered between tanks to maintain balance ◦ Aerial and ground capabilities 40 Rescue ◦ Goodrich 42305 rescue winch 600 lb of lift and 200 ft of useable cable length ◦ Can carry 36 litters ◦ Aeromedical bay in left fuselage Firefighting ◦ ◦ ◦ ◦ In water or hovering at 10 ft 1500 gal (750 gal in each fuselage) American Turbine AT-309 pumps released through a 20 x 35 in door 41 Water Tank Tests ◦ Water Ingestion ◦ Sea State Tests H-V Diagram Wind Tunnel Tests ◦ Aeroelastic Effects ◦ Interference Drag Downwash Verification 42 43 44 45 46 Cost RDT&E + Flyaway $ 52,603,400 Operation and Maintenance (per year) Fuel Cost $ 792,947 Crew Cost $ 770,964 Maintenance Costs $ 1,277,213 TOTAL $ 2,841,125 Methods described in Raymer Based mainly off empty weight, maximum speed, the desired production output in five years, number of flight test aircraft, cruise velocity and take off gross weight 49 Addition of a strut can reduce structural weight but also increases aerodynamic drag Traditional and Strut Braced wings were designed to satisfy the loading conditions specified Weights for each design compared to judge the benefits 51