Sieve Analysis Concrete Mix Design Technician School Pg 173 Terms and Definitions Aggregate. An inert filler material, such as crushed stone, gravel, and sand which is mixed with cement and water to make concrete. Coarse Aggregate. Generally aggregate larger than 1/2" in diameter, referred to as stone or gravel. Fine Aggregate Pg 174 A natural silica or manufactured aggregate smaller than 1/4" in diameter, normally referred to as sand. Sieve Analysis A process in which an aggregate is separated into its various sizes by passing it through screens of various size openings for the purpose of determining the distribution of the quantities separated. Gradation of an Aggregate The relative amounts of aggregate particles of consecutively larger and smaller sizes. Pg 175 Maximum Size of Aggregate The smallest sieve opening through which the entire amount of the aggregate is required to pass. Nominal Maximum Size of Aggregate The smallest sieve opening through which the entire amount of the aggregate is permitted to pass. Pg 17 Standard Sieves Coarse Aggregate 6", 3", 1 1/2", 3/4", 3/8", and No.4 Fine Aggregate Nos. 4, 8, 16, 30, 50, and 100 Affect of Particle Size on Aggregate Surface Area. One 1- in cube of aggregate. Surface area = 6 x 1 x 1 = 6 sq in 27 1/3 - in cubes of aggregate. Surface area = 6 x 1/3 x 1/3 x 27 =18 sq in. Sieve Analysis Procedure Take a representative sample. Reduce to proper size for testing. Sampling Sieve Analysis Pg 24 Table 1005-1 North Carolina Department of Transportation Standard Specifications Coarse Aggregate Gradation Sieve Percent by Weight Passing Each Sieve Std Size 1 ½” 1” ¾” ½” 3/8” No. 4 No. 8 No. 200 #57 100 95-100 - 25-60 - 0-10 0-5 0-0.6* #67 - 100 90-100 - 20-55 0-10 0-5 0-0.6* #78M - - 100 98-100 75-100 20-45 0-15 0-0.6* Pg 24 Coarse Aggregate Gradation When tested during production the amount passing the No. 200 sieve may be no greater than 0.6% by weight. When tested at the job site prior to use , the amount of material passing the No. 200 sieve shall not be greater than 1.5% by weight. Coarse Aggregate Gradation If a stockpile at the job site is found to contain in excess of 1.5% passing the No.200 sieve prior to use, the engineer may approve its use provided the total % by weight passing the the no 200 sieve in the combined coarse and fine aggregate does not exceed 2%, & no increase in W/C ratio is required by the use of this aggregate. Pg 25 Table 1005-2 Aggregate Gradation of Fine Aggregate Percentage of Total by Weight Passing STD ½” 3/8” #4 #8 #16 #30 #50 #100 #200 2S - 100 95-100 80-100 45-95 25-75 5-30 0-10 0-3 2MS - 100 95-100 80-100 45-95 25-75 5-35 0-20 0-8* Size Pg 25 Fine Aggregate Gradation When tested during production the amount of material passing the No.200 sieve shall not be greater than 8%. When tested at the job site prior to use, the amount of material passing the No. 200 sieve shall not be greater than 10%. Pg 26 200 Sieve Washing Procedure In a fine and coarse aggregate sieve analysis, the representative sample is washed over a No. 200 sieve. The portion retained in the No. 200 sieve is dried and weighed. The loss is then recorded in accordance with AASHTO T11. Mass of Sample after Pg 27 Drying, AASHTO T11 6.2 Nominal Max Size Min. Mass, grams 4.75mm (No 4) 300 9.5mm (3/8 in) 1000 19mm (3/4 in) 2500 37.5 mm (1 ½ in) 5000 Pg 27 No.200 Sieve Calculation Percent passing No. 200 sieve = Total dry wt – wt after washing x 100 Total dry wt Pg 28 Example 200 Sieve Problem Total dry wt Wt after washing Gram mat’l passing 200 9.1 grams x 100 514.0 grams 514.0 grams 504.9 grams 9.1 grams = 1.8% passing Sieve Analysis Example Pg 29 Total weight of the sample oven dry (before washing) = 514.0 grams Oven dry wt.(after washing No.200 sieve) = 504.9 grams Sieve Size Grams Ret. 3/8 #4 #8 #16 #30 #50 #100 Pan #200 0 15.4 36.0 102.8 103.4 159.3 71.4 16.6 Cum Grams Retained 0 15.4 51.4 154.2 257.6 416.9 488.3 504.9 Washing method Cum % Retained Percent Passing NCDOT Specs 0 3 10 30 50 81 95 100 97 90 70 50 19 5 100 95-100 80-100 45-95 25-75 5-30 0-10 1.8 0-3 Does this 2S Sand meet NCDOT Specifications? Yes Pg 33 Sieve Analysis Problem 1 Sieve Analysis– No. 1 SA P-1 Check the following sieve analysis of a sample of natural sand for use in concrete and determine if it meets NCDOT requirements for Type 2S Sand. Circle the sieve not passing, if any. Total weight of the sample oven dry (before washing) 520.3 grams Oven dry wt.(after washing No.200 sieve) = 514.9 grams (520.3-514.9) / 520.3 x 100 = 1.0% Sieve Size Grams Ret. 3/8 #4 #8 #16 #30 #50 #100 Pan #200 0 0 26.2 113.6 133.0 162.1 73.2 6.8 Cum Grams Retained 0 0 26.2 139.8 272.8 434.9 508.1 514.9 Washing method Cum % Retained Percent Passing NCDOT Specs 0 0 5 27 52 84 98 100 100 95 73 48 16 2 100 95-100 80-100 45-95 25-75 5-30 0-10 1.0 0-3 Does this 2S Sand meet NCDOT Specifications? Yes Pg 34 Sieve Analysis Problem 2 Sieve Analysis– No. 2 SA P-2 Check the following sieve analysis of a sample of natural sand for use in concrete and determine if it meets NCDOT requirements for Type 2S Sand. Circle the sieve not passing, if any. Total weight of the sample oven dry (before washing) = 529.2 grams Oven dry wt.(after washing No.200 sieve) = 518.1 grams (529.2 – 518.1) / 529.2 x 100 = 2.1% Sieve Size Grams Ret. 3/8 #4 #8 #16 #30 #50 #100 Pan #200 0 11.4 20.2 105.8 85.9 180.6 88.1 26.1 Cum Grams Retained 0 11.4 31.6 137.4 223.3 403.9 492.0 518.1 Washing method Cum % Retained Percent Passing NCDOT Specs 0 2 6 26 42 76 93 100 98 94 74 58 24 7 100 95-100 80-100 45-95 25-75 5-30 0-10 2.1 0-3 Does this 2S Sand meet NCDOT Specifications? Yes Pg 35 Sieve Analysis Problem 3 SA P-3 Check the following sieve analysis of a sample of natural sand for use in concrete and determine if it meets NCDOT requirements for Type 2MS Sand. This sample was taken at the job site. Circle the sieve not passing, if any. Total weight of the sample oven dry(before washing) = 547.9 grams Oven dry wt.(after washing No.200 sieve) Sieve Size Grams Ret. 3/8 #4 #8 #16 #30 #50 #100 Pan #200 0 6.7 62.1 114.6 161.9 97.2 51.4 8.6 Cum Grams Retained 0 6.7 68.8 183.4 345.3 442.5 493.9 502.5 Washing method = 502.5 grams (547.9-502.5) / 547.9 x 100 = 8.3 Cum % Retained 0 1 13 33 63 81 90 Does this 2MS Sand meet NCDOT Specifications? Yes Percent Passing NCDOT Specs 100 99 87 67 37 19 10 100 95-100 80-100 45-95 25-75 5-35 0-20 8.3 0-10 Pg 36 Sieve Analysis Problem 4 Sieve Analysis– No. 4 SA P-4 Check the following sieve analysis of a sample of coarse aggregate for use in concrete and determine if it meets NCDOT requirements for No. 67 stone. This sample was taken at a Ready Mix Plant. Circle the sieve not passing, if any. Using the washing method, it was determined the Percentage Passing the No.200 sieve is 0.9 percent. Total weight of sample (oven dry) = 37.6 pounds Sieve Size Lbs. Ret. 1 in ¾ in 3/8 in #4 #8 Pan 0 3.8 23.6 7.8 1.8 0.6 #200 Cum Grams Retained 0 3.8 27.4 35.2 37.0 37.6 Cum % Retained 0 10 73 94 98 Washing method Does this 67 Stone meet NCDOT Specifications? Yes Percent Passing NCDOT Specs 100 90 27 6 2 100 90-100 20-55 0-10 0-5 0.9 0-1.5 Pg 37 Sieve Analysis Problem 5 Sieve Analysis– No. 5 SA P-5 Check the following sieve analysis of a sample of coarse aggregate for use in concrete and determine if it meets NCDOT requirements for No. 57 stone. This sample was taken during production. Circle the sieve not passing, if any. Using the washing method, it was determined the Percentage Passing the No.200 sieve is 1.2 percent. Total weight of sample (oven dry) Sieve Size Lbs. Ret. 1 ½ in 1 in 1/2 in #4 #8 Pan 0 1.4 24.9 6.2 2.0 0.7 #200 = Cum Grams Retained 0 1.4 26.3 32.5 34.5 35.2 35.2 pounds Cum % Retained 0 4 75 92 98 Washing method Does this 57 Stone meet NCDOT Specifications? No Percent Passing NCDOT Specs 100 96 25 8 2 100 90-100 25-60 0-10 0-5 1.2 0-0.6 Fineness Modulus Pg 39 Fine Modulus – An index to the coarseness or fineness of an aggregate. Fineness Modulus (FM) – Defined mathematically as the sum of the cumulative percentages retained on the standard sieves divided by 100. Pg 39 Fineness Modulus FM of fine aggregate should not be less than 2.30 or more than 3.10, nor vary by more than 0.20 from batch to batch. Coarse Sand 2.80 - 3.10 Medium 2.50 - 2.80 Fine Sand 2.30 - 2.50 Pg 39 The Standard Sieves 6 in 3 in 1 ½ in ¾ in 3/8 in #4 #8 #16 #30 #50 #100 Fine agg. range 3/8 - #100 Coarse agg. range 6 in - #8 Table 5.3.6 Pg 39 Table 5.3.6 gives the volume of dry rodded coarse aggregate per unit volume of concrete for different fineness moduli of sand. If the size of coarse aggregate and fineness modulus is known, the volume of dry rodded coarse aggregate can be obtained from the table. Pg 39 Table 5.3.6 The proportion of coarse and fine aggregate in a concrete mix depend upon the fineness modulus of the fine aggregate and the size of the coarse aggregate. The volume of coarse aggregate increases or decreases to maintain a constant surface area or a constant water demand. Pg 40 Table 5.3.6 The variable is the fineness or coarseness (FM) of the sand. Pg 41 ACI Table 5.3.6. – Volume of Coarse Aggregate Per Unit of Volume of Concrete Nominal Maximum size of aggregate, (inches) Volume of dry- rodded coarse agg. Per Unit Volume of concrete for different FM of sand 2.30 2.40 2.50 2.60 2.70 2.80 2.90 3.00 3/8 0.51 0.50 0.49 0.48 0.47 0.46 0.45 0.44 1/2 0.60 0.59 0.58 0.57 0.56 0.55 0.54 0.53 3/4 0.67 0.66 0.65 0.64 0.63 0.62 0.61 0.60 1 0.72 0.71 0.70 0.69 0.68 0.67 0.66 0.65 1 1/2 0.76 0.75 0.74 0.73 0.72 0.71 0.70 0.69 2 0.79 0.78 0.77 0.76 0.75 0.74 0.73 0.72 3 0.83 0.82 0.81 0.80 0.79 0.78 0.77 0.76 * Volumes are based on aggregates in dry- rodded condition as described in ASTM C 29 for Unit Weight on Aggregate. FinenessFineness Modulus - Example Modulus - Example Pg 42 Complete the following sieve analysis of a sample of natural sand for use in concrete and determine the fineness modulus of this material. Total weight of the sample oven dry (before washing) = 514.8 grams Oven dry wt. (after washing No.200) = 504.0 grams Sieve Size Grams Ret Cum Grams Retained 0 15.1 50.4 119.9 289.1 434.2 490.9 504.0 3/8 in #4 #8 #16 #30 #50 #100 Pan 0 15.1 35.3 69.5 169.2 145.1 56.7 13.1 FM = 3+10+23+56+84+95 = 100 2.71 Cum % Retained 0 3 10 23 56 84 95 Fineness Modulus Problem Pg 48 No.1 Fineness Modulus – No.1 Complete the following sieve analysis of a sample of natural sand for use in concrete and determine the fineness modulus of this material. Total weight of the sample oven dry (before washing) = 573.0 grams (573.0-558.4)/573 x 100 = 2.5% Oven dry wt. (after washing No.200) = 558.4 grams Sieve Size Grams Ret 3/8 in #4 #8 #16 #30 #50 #100 Pan 0 0 24.9 149.0 114.6 143.3 93.6 33.0 #200 ( washing method) FM = 0+0+4+30+50+75+92 100 Cum Grams Retained 0 0 24.9 173.9 288.5 431.8 525.4 558.4 = Cum % Retained 0 0 4 30 50 75 92 2.51 Is this a coarse, median or fine sand? Medium FM P-1 Percent Passing NCDOT Specs 100 100 96 70 50 25 8 100 95-100 80-100 45-90 25-75 5-30 0-10 2.5 0-3 Fineness Modulus Problem No.2 Pg 49 Complete the following sieve analysis of a sample of natural sand for use in concrete and determine the fineness modulus of this material. Total weight of the sample oven dry (before washing) = 520.5 grams (520.5-500.3)/520.5 x 100 = 3.9 Oven dry wt. (after washing No.200) = 500.3 grams Sieve Size Grams Ret 3/8 in #4 #8 #16 #30 #50 #100 Pan 0 36.3 41.5 197.0 46.7 67.4 93.3 18.1 #200 ( washing method) FM = 0+7+15+53+62+75+93 100 Cum Grams Retained 0 36.3 77.8 274.8 321.5 388.9 482.2 500.3 = Is this a coarse, median or fine sand? Cum % Retained Percent Passing NCDOT Specs 0 7 15 53 62 75 93 100 93 85 47 38 25 7 100 95-100 80-100 45-90 25-75 5-30 0-10 3.9 0-3 3.05 FM P-2 Coarse Fineness Modulus Problem No. 3 Pg 50 FM P-3 Check the following sieve analysis of a sample of fine aggregate for use in concrete and determine if it meets NCDOT requirements for 2MS Sand. This sample was taken at the R/M plant. Circle the sieve not passing, if any. Total weight of the sample oven dry (before washing) = 532.4 grams Oven dry wt.(after washing No.200 sieve) (532.4-509.7)/ 532.4 x 100 = 4.3% = 509.7 grams Sieve Size Grams Ret. Cum Grams Retained Cum % Retained Percent Passing NCDOT Specs 3/8 #4 0 7.5 0 7.5 0 1 100 99 100 95-100 #8 12.7 20.2 4 96 80-100 #16 #30 #50 #100 Pan #200 159.7 74.6 188.7 53.4 13.1 179.9 254.5 443.2 496.6 509.7 Washing method 34 48 83 93 66 52 17 7 45-95 25-75 5-35 0-20 4.3 0-10 Does this 2MS Sand meet NCDOT Specifications? What is the F.M. Yes 2.63 Is this a coarse, medium, or fine sand? Medium Fineness Modulus Problem Pg 51 No.4 Check the following sieve analysis of a sample of fine aggregate for use in concrete and determine if it meets NCDOT requirements for 2S Sand. This sample was taken during production. Circle the sieve not passing, if any. Total weight of the sample oven dry (before washing) = 524.3 grams Oven dry wt.(after washing No.200 sieve) = 514.5 grams (524.3-514.5) / 524.3 x 100 = 1.9% Sieve Size Grams Ret. Cum Grams Retained Cum % Retained Percent Passing NCDOT Specs 3/8 0 0 0 100 100 #4 36.9 36.9 7 93 95-100 #8 20.8 57.7 11 89 80-100 #16 127.4 185.1 35 65 45-95 #30 180.1 365.2 70 30 25-75 #50 81.6 446.8 85 15 5-30 #100 51.6 498.4 95 5 0-10 Pan 16.1 514.5 1.9 0-3 #200 Washing method Does this 2S Sand meet NCDOT Specifications? No What is the F.M. 3.03 Is this a coarse, medium or fine sand? Coarse FM P-4 TERMS I SHOULD KNOW? Fineness Modulus Nominal Maximum Size Sieve Analysis Water Reducing Agent Workability HOLD ON A MINUTE AND LET ME MARK THOSE IN THE BACK OF MY BOOK!! Homework Homework 1 W hat is the fineness m o dulus o f the fo llo w ing m aterial? S ieve 1 ½ in 1 in ¾ in ½ in 3/8 in #4 #8 #16 #30 #50 #70 #100 #200 FM = C um % R etained 0 C um % P assing 100 95 85 80 75 60 50 40 30 15 10 5 0 15 25 40 50 60 70 85 95 0 + 15 + 25 + 40 + 50 + 60 + 70 + 85 + 95 100 = 4.40 Homework 2 T he fineness m o dulus o f a m aterial w hich all passes the ¾ in. sieve and is all retained o n the 3/8 in. sieve is : S ieve 3/4 3/8 #4 #8 #16 #30 #50 #100 FM = G ram s R et. 0 150 0 0 0 0 0 0 C um . G ram s R et. 0 150 150 150 150 150 150 150 0 + 100 + 100 + 100 + 100 + 100 + 100 + 100 100 = C um . % R et. 0 100 100 100 100 100 100 100 7.0 Quiz C heck the fo llo w ing sieve analysis o f a sam ple o f fine aggregate fo r use in co ncrete and determ ine if it m eets N C D O T requirem ents fo r 2S S an d . T his sam ple w as taken at the R /M p lan t. C ircle the sieve no t passing, if any. T o tal w eight o f the sam ple o ven d ry (befo re w ashing) = 504.1 gram s O ven dry w t.(after w ashing N o .200 sieve) = 501.6 gram s 2.5 S ieve S ize G ram s R et. 3/8 #4 #8 #16 #30 #50 #100 P an #200 0 0 5.0 60.5 176.5 171.4 75.5 12.7 / 504.1 Cum G ram s R etain ed x 100 Cum % R etain ed = P ercen t P assin g 0.5 % P assing NCDOT S p ecs 100 9 5-1 0 0 8 0-1 0 0 4 5-9 5 2 5-7 5 8-3 0 .5 -1 0 W ashing m etho d 0-3 D o es this 2S S and m eet N C D O T S pecificatio ns? W hat is the F.M . Is this a co arse, m edium o r fine sand? Quiz Quiz Answer C heck the fo llo w ing sieve analysis o f a sam ple o f fine aggregate fo r use in co ncrete and determ ine if it m eets N C D O T requirem ents fo r 2S S and. T his sam ple w as taken at the R /M P lant. C ircle the sieve no t passing, if any. T o tal w eight o f the sam ple o ven d ry (befo re w ashing) = 504.1 gram s O ven dry w t.(after w ashing N o .200 sieve) = 501.6 gram s 2.5 / 504.1 S ieve S ize G ram s R et. 3/8 #4 #8 #16 #30 #50 #100 P an 0 0 5.0 60.5 176.5 171.4 75.5 12.7 #200 x 100 = Cum G ram s R etain ed 0 0 5.0 65.5 242.0 413.4 488.9 501.6 0.5 % P assing Cum % R etain ed P ercen t P assin g NCDOT S p ecs 0 0 1 13 48 82 97 100 100 99 87 52 18 3 100 9 5-1 0 0 8 0-1 0 0 4 5-9 5 2 5-7 5 8-3 0 .5 -1 0 0.5 0-3 W ashing m etho d D o es this 2S S and m eet N C D O T S pecificatio ns? Y es W hat is the F.M . 2.41 Is this a co arse, m edium o r fine sand? F in e Quiz ans.