Department of Mechanical Engineering A Seminar Presentation On Introduction Types of Six stroke engines Bajulaz Six stroke Diesel engine Dual fuel Six stroke engine Comparison Specifications Features Performance and economy Conclusion The six-stroke engine is a type of internal combustion engine based on the four-stroke engine. First developed in early 1990’s Advancement is the Duel fuel six stroke diesel engine More efficient & reduce emissions. Approaches for six stroke engine design First approach There is two additional strokes by the main piston as fifth and sixth stroke Second approach It uses a second opposed piston which moves at half the cyclical rate of the main piston Griffin six stroke engine FIRST APPROACH Bajulaz six stroke engine Crower six stroke engine SIX STROKE ENGINE Velozeta six stroke engine SECOND APPROACH Beare head six stroke engine Charge pump engine 1. Intake valve 2. Heating chamber valve 3. Combustion chamber valve 4. Exhaust valve 5. Cylinder 6. Combustion chamber 7. Air heating chamber 8. Wall of combustion chamber 9. Fuel injector 10.Heater plug Intake of pure air in the cylinder STROKE 1 STROKE 2 STROKE 3 Compression of pure air in heating chamber Release of combustion gases in the cylinder STROKE 4 Recompression of pure air in the combustion chamber STROKE 5 Release of pure air into cylinder STROKE 6 Exhaust of combustion gases This engine runs by two fuels i.e. diesel (primary fuel) and methanol (secondary fuel) Table 1. Specifications of the test engine: Engine type Four stoke Six stroke Diesel Engine Diesel Engine DI, Single cylinder, Air cooled, OHV Bore x Stroke [mm] 82 x 78 Displacement [cc] 412 Top Clearance [mm] 0.9 Cavity Volume [cc] 16 Compression ratio 21 Intake Valve Open 100 BTDC 70 BTDC Intake valve Close 1400 BTDC 1450 BTDC Exhaust Valve Open 1350 ATDC 1400 ATDC Exhaust Valve Close 120 ATDC 30 ATDC Valve Overlap Rated power 220 100 5.9 kW /3000rpm Base Engine ---------------- Comparison between four stroke & six stroke diesel engines Engine Parameters Four Stroke Diesel Engine Six Stroke Diesel Engine Engine Speed Ne [rpm] 2007 2016 Supplied combustion heat per cycle Qt [KJ/cycle] Supplied combustion heat per unit time Ht [KJ/s] 0.50 0.68 8.36 7.62 358.7 371.4 11.8 16 2.40 1.83 6.00 4.16 0.197 15.52 3.26 217.9 5.94 19.10 4.01 177.2 0.179 15.28 3.24 520.3 4.37 18.71 3.75 163.3 Intake air flow per cycle Ma [mg/cycle] Injection quantity per cycle Mf [mg/cycle] Excess air ratio λ Intake air flow per unit time Ma [g/cycle] Injection quantity per unit time Mf [g/sec] Brake torque Tb [N-m] Brake power Lb [KW] BSFC. b [ g / KW-h] IMEP Pi [Kgf / cm2] Indicated torque Ti [N-m] Indicated power Li [KW] ISFC bi [g / KW-h ] Comparison between six stroke diesel & dual fuel six stroke engines Engine Speed Ne [rpm] Diesel Fuel Six Stroke Dual Fuel Six Stroke Diesel Engine Diesel Engine 2016 2006 Supplied combustion heat per cycle Qt [kJ/cycle] 0.68 Injection quantity per cycle 8.0 (First Combustion Stroke) (Diesel Fuel) Mf1 [mg/cycle] Injection quantity per cycle 8.0 17.2 (Second Combustion Stroke) (Diesel Fuel) (Methanol) Excess air ratio λ 1.86 1.93 Brake torque Tb [N-m] 6.18 6.08 Brake power Lb [kW] 1.52 1.5 B.S.F.C. 504.0 777.7 I.M.E.P. Pi [kgf / cm2] 4.56 4.75 Indicated torque Ti [N-m] 21.68 20.38 Indicated power Li [kW] 3.45 2.98 I.S.F.C. bi [g / kW.h ] 155.5 236.2 6.61 6.37 Mf2 [mg/cycle] b [ g / kW.h] Indicated specific heat consumption bi’ [MJ /kW.h] Lower maintenance costs due to less wearing parts (cylinder head) Longer service intervals possible due to lower operating temperatures recorded Increase in thermal efficiency by more than 20% Reduced fuel consumption Four Stroke Six Stroke Diesel Dual Fuel Six Diesel Engine Engine Stroke Engine 113 90.5 (85.3%) (88.2%) 28.8 0 6.8 (- 323.5%) (100%) 7.51 6.61 6.37 (12.0%) (15.2%) Nitrous Oxide [ppm] ( % improvement) 768 Soot [%] (%improvement) Indicated specific heat consumption bi’ [MJ/KW-h] (% improvement) Reduction in fuel consumption by at least 40% Two expansions(work/Power stroke) in six strokes Dramatic reduction in pollution ( up to 65%) Higher overall efficiency Lower engine temperature & noise level Due to more air intake, the cooling system is improved Better scavenging and more extraction of work per cycle Less inertia due to lightness of moving parts Brake power & indicated power per cycle per cylinder is comparatively lesser Engine size increases due to many number of cylinders & additional components Higher manufacturing cost of six stroke engine Automobiles, heavy goods, construction-site and farm vehicles. motor-pumps, generator sets, stationary engines, etc....intended for agriculture and industry. Motorboats Drastically reducing fuel consumption (by 40%) and pollution (by 60-90%) without radically affecting performances For the dual fuel six-stroke engine, soot & nitrous oxide was practically eliminated by a small amount of methanol in the second combustion process. It enables lower engine temperature and therefore increases in the overall efficiency.