Teledyne AQMS Training Part2

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AAQMS – DAS Requirements
 A Data Acquisition System utilized in air quality and/or emissions monitoring should do far
more than simply collect data.
 It should provide a means for remotely checking the system and each individual analyzer.
 It should enable analyzers and calibration system to be configured remotely.
 It should reliably log data directly from the instruments in digital form.
 It should automatically warn the user of measurement exceedances or events such as
calibration failures.
 It should be easy to use.
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Teledyne – Win AQMS DAS
 WinAQMS is a Windows® based system which provides full control over the entire
system (remote and onsite) enabling automatic calibrations to be performed and system
errors to be monitored.
 WinAQMS interfaces to analyzers via a RS232 multi-drop serial link, through a USB link
or via TCP/IP network link. This allows it to collect data directly from the instruments in
digital format thus eliminating digital to analog and analog to digital conversion errors. The
bi-directional interface also allows a remote central computer, running Teledyne
WinCollect software, to access full control and diagnostics of the analyzers used and data
to be collected remotely.
 The Data Acquisition system has sufficient data storage to hold well over thirty years
worth of historical data.
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Main Features : Win AQMS (DAS)

Supports remote communication from anywhere in the world enabling full control over the pollution monitoring
system and direct interfacing with supported analyzers

Full control over calibration cycle periods

Remote communication through dial-up, Ethernet, satellite telephone networks, 3G network as well as short haul
modems

Solid state hard disk drive eliminates risk of mechanical failure due to shock, high temperatures, vibration and harsh
environments.

Data retrieval via USB Memory Stick or Mini SD card in the event communication networks are unavailable

"Industry Standard" RS232 and USB Communication enables digital communication with a wide range of supported
monitoring equipment

Captures minimum, maximum, average values and standard deviations

Creates calculated channels that allows the user to apply calculations to data (logged automatically)

Fifth Generation Data Acquisition & Control System based on 30 years of field experience

Data storage space for over thirty years of 5 minute historical data

Lightning & surge protection facilities

Windows XP PRO Compatible
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Specifications : Win AQMS (DAS)
 CPU: ........ 1.6 Ghz+
 RAM: 1 Gbytes

Hard Drive Config.: Solid State 64 Gbytes
Display Driver: Supporting up to 1929 x 1200 (allows dual screen)
 Operating System: Windows XP
Data Storage Format: Data Stored in Ascii format
 Data Averaging Periods: Up to 4 independent data sets
Selectable between 1 minute and 7 days
 Calibration control: Automatic Span and Zero control.
Calibration data is stored separately

Communication ports: 1 RS232 /RS485 serial ports standard,
6 x USB2.0 Ports
 Networking :1000 Base T Ethernet 802.11g WLAN
 Power: 12 volts < 7 Watt power supply.
 Size: 10.1 x 11.5 x 2.7 cm 370 grams
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AAQMS with DAS
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AAQMS – Sample Conditioning System
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AAQMS Analyzer Panel
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Mobile AAQMS Station
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AAQMS Mobile Shelter

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AAQMS Cabinet – Rear & Front Side
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AQMS Calibration Procedure
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AQMS Calibration Procedure
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AQMS Calibration Procedure
1] SO2 CALIBRATION: 6400E (Refer manual for reference)
 The following three-step procedure assumes that the instrument
does not have any of the available zero/span (Z/S) or IZS valve
options installed. Chapter 7 contains instructions for calibrating
instruments with valve options. Chapter 8 contains directions for
performing for EPA protocol calibrations.
 The initial calibration should be carried out with the analyzer’s
reporting range for SINGLE range mode with a range span of 500
PPB (factory default settings for most units). This will enable
you to compare your results to the factory calibration.
 STEP ONE: Set/verify the analog output reporting range of the
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M100E:
AQMS Calibration Procedure
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AQMS Calibration Procedure
STEP TWO: Set the expected SO2 span gas concentration.
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AQMS Calibration Procedure
STEP THREE: Perform the zero/span calibration procedure:
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AQMS Calibration Procedure
Check the value of the SLOPE and OFFSET test functions (see Section 6.2.1) to verify that they
are within the limits listed in Table 7-5)
Model 100E analyzer is now ready for operation.
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AQMS Calibration Procedure
2] NOX CALIBRATION: 9110E (Refer manual for reference)
 The initial calibration should be carried out using the 500ppb
range, a span gas with about 400 ppb NO and with the unit set for
SINGLE range, which will enable you to compare your calibration
results to the factory calibration as listed on the Final Test and
Validation Data sheet. The following three-step procedure assumes
that the instrument does not have any of the available zero/span
(Z/S) valve options installed. Chapter 1 contains instructions for
calibrating instruments with Z/S valve options, Chapter 1 for EPA
protocol calibration.
 STEP ONE: Set the analog output range of the M200E:
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AQMS Calibration Procedure
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AQMS Calibration Procedure
 STEP TWO: Set the expected NO and NOX span gas
concentration. If you supply NO gas to the analyzer, the values for
expected NO and NO2 need to be identical.
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AQMS Calibration Procedure
Perform the zero/span calibration procedure:
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AQMS Calibration Procedure
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AQMS Calibration Procedure
The Model 200E analyzer is now ready for operation.
3] CO CALIBRATION: 7001E (Refer manual for reference)
 Set the expected CO span gas concentration
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AQMS Calibration Procedure
 Perform the Zero/Span Calibration Procedure
The Model GFC7001E Analyzer is now ready for operation.
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AQMS Calibration Procedure
4] O3 CALIBRATION: 7001E (Refer manual for reference)
 The O3 span concentration value automatically to 400.0 PPB and it is
recommended that an O3 calibration gas of that concentration be used
for the initial calibration of the unit. To verify that the analyzer span
setting is set for 400 PPB
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AQMS Calibration Procedure
To perform an initial Calibration of the Model 400E photometric ozone
analyzer, press
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AQMS Calibration Procedure
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AQMS Calibration Procedure
The Model 400E ANALYZER IS NOW READY FOR OPERATION.
5] VOC CALIBRATION: 4060 (Refer manual for reference)
 The analysis has 2 modes: Sample Mode and Analysis Mode.
 1) Sample Mode:
In this mode, the Analyzer configures the operational valve to back flush
the column and charge the sample loop. The sample mode is
programmed to continue for a 7 minute period by factory default;
however, it is usually modified to match the needs of a particular process.
It is possible to set the Sample Mode duration up to 30 minutes.
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AQMS Calibration Procedure
 2) Analysis Mode
During this mode, the Analyzer configures the operational valve to feed the gas
in the sample loop through the column to the detector. If configured to do so, the
Analyzer may read the detector for a 5 second period programmed somewhere
during this mode to obtain a baseline reading for further calculation. This mode is
usually programmed to continue until the compound of interest is fully calculated
from the column. It is possible to set it up to 10 minutes.
During the Analysis Mode, a ‘Peak Detect’ period is programmed at which time
the Analyzer reads the Detector Output. The Analyzer stores the maximum
reading during this time and uses the value in conjunction with the baseline
value to calculate the concentration of the compound of interest. The calculation
is performed at the end of the ‘Peak Detector’ period and the result is displayed
at the end of Analysis Mode.
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AQMS Calibration Procedure
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AQMS Calibration Procedure
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AQMS Calibration Procedure
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SO2 Analyzer – Model 6400E
Maintenance Schedule
Item
Action
Priority
Frequency
Cal Check
Particulate filter
Change particle filter
Mandatory
Weekly or As Needed
No
Flow controller
Replace sintered filter &
O-rings
Mandatory
Annually
Pump
Rebuild-Kit
Mandatory
Annually
Yes
Zero/span calibration
Zero/span calibration
As Needed
Annually or as needed
Yes
Sample Chamber windows
and Filters
Clean
As Needed
As necessary
Yes
TEST functions
Review and evaluate
Recommended
Weekly
No
Pneumatic sub-system
Check for leaks in gas
flow paths
Recommended
Annually or after repairs
involving pneumatics
Yes on leaks, else
no
PMT Sensor Hardware
Calibration
Low-level hardware
calibration
Recommended
On PMT or preamp
changes
Yes
Yes
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NO x Analyzer - 9110
Maintenance Schedule
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CO Analyzer – GFC 7001E
Maintenance Schedule
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O3 Ozone Analyzer – Model 400E
Maintenance Schedule
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Zero Air Generator - Model 701
Maintenance
 Before any maintenance cycle power on/off, drain any water in bowl
 Do not loosen any tubing connection while the 701 is running.
 Before working on the 701 plumbing turn off the 701, wait for the pressure gauge to
read zero. (This may require that you loosen the rear panel bulkhead union to allow
the air to bleed away.)
 Even though the front panel power switch is off, there is line voltage present at the
power entry terminals, power switch terminals and on the control board. For added
safety, remove the power cord from the rear panel receptacle.
 Occasionally, depending upon the local conditions, check the inside of the 701 for
excessive dirt or dust.
 Particularly, check the cooling fan, cooling coil and compressor fan inlet.
 Remove any dirt or dust with a vacuum cleaner. Do not use an air jet. This will only
redistribute the dirt and will not remove it.
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VOC Analyzer – Model 4060 GC
Routine Maintenance
 The pressure gauges and flow rate should be checked weekly.
 All support gases need to be replaced when the primary gauge
reaches 100PSIG.
 Span calibration required whenever
replaced or flame is re-ignited.
Air/Fuel cylinder is
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VOC Analyzer – Model 4060 GC
Routine Maintenance
Item
Front Panel
Pressure Gauge
Setting
Support Gases
Cylinder press.
Action
Air
Set
pressure
recommended
as
Fuel
Set
pressure
recommended
as
Carrier
Set
pressure
recommended
as
Fuel
Replace cylinder when
primary pressure reaches
100psig.
Frequency
Remarks
Daily/Weekly
Ensure that press setting is same as
per previous calibration.
Daily/Weekly
Ensure that press setting is same as
per previous calibration.
Daily/Weekly
Very critical. Do not disturb on front
gauge. Ensure that Cylinder outlet
pressure is at 80 to 90psig.
As on required
Whenever cylinder replaced, perform
span calibration.
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VOC Analyzer – Model 4060 GC
Routine Maintenance
Item
Action
Front Panel
Pressure Gauge
Setting
Air
Calibration Gas
Cylinders
Span
Sample
Bypass flow
Temp.
Set
pressure
recommended
as
Calibration
Sample / Zero / Set flow @1LPM
Span
recommended
Frequency
Remarks
Daily / Weekly
Ensure that press setting is same
as per previous calibration.
Weekly
as
Daily / Weekly
Whenever
cylinder
perform calibration.
replaced,
Ensure that flow setting is same as
per previous calibration.
Check PV/SV values. All
Daily / Weekly Ensure that GC Temperature is as
FID / GC/Sample temp. should maintained
per PV value.
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as per SV.
Zero Air Generator - Model 701
Maintenance Schedule
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MFC – Model 700E
Maintenance Schedule
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Company Confidential
TELEYNE Team Thank you All
Company Headquarters: City of Industry,
California USA
Facility: 60,000 sq. ft. / ISO-9001:2008
Founded: 1945
Core Capabilities: Manufacturer of high
quality measurement and control
instrumentation.
Website: www.teledyne-ai.com
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