SPE Distinguished Lecturer Program Primary funding is provided by The SPE Foundation through member donations and a contribution from Offshore Europe The Society is grateful to those companies that allow their professionals to serve as lecturers Additional support provided by AIME Society of Petroleum Engineers Distinguished Lecturer Program www.spe.org/dl Maximizing the Value of an Asset through the Integration of Log and Core data Tim OSullivan Cairn India Ltd Colleagues: Society of Petroleum Engineers Distinguished Lecturer Program www.spe.org/dl Hal Warner Dick Woodhouse Dennis Beliveau Ron Zittel Stuart Wheaton Where is the data area ? 2004 Discovery Well Mangala, Aishwariya & Bhagyam Fields ( about 2 Billion Barrels STOOIP) 150m - 350m oil columns The Reservoir Porosity: 17% Permeability: 200md - Excellent Quality Sandstone 26% 33% 5D 20 Darcies Clastic Fluvial Reservoirs Upper Fatehgarh Lower Fatehgarh What’s Interesting? (to Reservoir Teams) Fatehgarh Sand Reservoirs Excellent Reservoir Quality Sands * Porosity 17-33% (average ~26%) * Permeability up to 20 Darcies (average ~5D) * Weakly-to-Moderately Oil-Wet * VERY LOW Water Saturations – Field Avg. 5% Quite a LOT of Interesting Oil * Mangala Field – Over 1 Billion Barrels Oil In Place * An Economic Incentive for Petrophysical ACCURACY * Very Waxy, Sweet Crude – 27 o API Avg. An EXCELLENT Dataset * All Wells with Full “Basic” Logging Suites * Many Wells with “Specialty” Logs – CMR+, etc. * 1.7 km of Core in MBA Fatehgarh Sand Reservoirs Routine Core Analysis – Mangala Field 100,000 10,000 100 LPSA Mean Grain Size 1000000 10 Coarse Sand 100000 10000 Permeability Permeability (OBC), md 1,000 1 0% 10% 20% 30% 40% 1000 100 Silt 10 1 0.1 0.01 Porosity (OBC), % 0 0.1 0.2 Porosity 0.3 Fatehgarh Sand Reservoirs Combined Amott/USBM Wettability Experiment Wettability Index Data – Mangala Field 10 100,000 Intermediate Water Wet Capillary Pressure (psi) Oil Wet Permeability (md) 10,000 1,000 1 5 4 0 2 3 1 Initial Oil Drive 2 Free Imbibition of Brine 3 Brine Drive 4 Free Imbibition of Oil 5 Oil Drive -10 0 100 Average Sw IAH = WWI - OWI 10 -1 -0.75 -0.5 -0.25 0 0.25 ~ -0.35 Weakly oil wet 0.5 Amott-Harvey Wettability Index 0.75 1 WWI = water wetting index WWI = proportion of the total oil production produced spontaneously OWI = oil wetting index OWI = proportion of the total brine production produced spontaneously 100 Wettability vs. Various Parameters 30 60000 50000 40000 30000 Vol Clay (%) K/Phi 80000 70000 20000 10000 0 -1.0 25 20 15 10 5 0 -0.5 0.0 0.5 1.0 -1 -0.5 0.5 1 Wettability Wettability We ttability 0.6 -1 0.5 -0.5 0 0.5 1 750 0.4 0.3 0.2 TVD ss Mean Grain Size (mm) 0 0.1 0 -1 -0.5 0 0.5 1 850 950 Wettability Probably Wettability predominantly a function of oil composition, with some natural variation/heterogeneity Wettability, Transition Zones and Saturation Ht Functions Wettability impacts the contact angle in conversions from laboratory to reservoir conditions PcR = PcL * (TCos0)R/(TCos0)L Hydrophilic (Water Wet) Neutral Wetting 0 0 Cos0 > 0 OWC above FWL OWC ~ FWL OWC OWC FWL Hydrophobic (Oil Wet) 0 Cos0 = 0 FWL T = Interfacial Tension 0 = Contact Angle Cos0 < 0 OWC Below FWL FWL (FOL !) OWC At Mangala, OWC & small Transition Zone below FWL due to Weakly Oil Wet Rock !! Fatehgarh Sand Reservoirs Variation in oil composition PVT Data – Mangala Field Mangala Field Sample Type R. Pr B Point API Viscosity @ RP MDT/BHS psig psig Degrees cP BHS 1515 1496 28.3 9.7 MDT 1474 1360.5 27.3 13.2 MDT 1620.6 1045.5 21.7 50.2 Mangala-1ST MDT 1463 1463 29 10.5 Mangala-2 MDT 1598 1345 21.8 64.2 MDT 1521 1397 28.3 18.6 MDT 1598 1197 23 11.5 MDT 1404 1363 28.8 17.1 MDT 1582 950 24.9 Not Measured MDT 1356 1078 28.8 21.1 MDT 1469 649 29.2 26.5 BHS-1 1561 1525 27.3 18.4 BHS-4 1523 1529 28.6 13.1 1479 29.3 12.1 Well Name Mangala-1 Mangala-3 Mangala-4 Mangala-5 Mangala-5 oil oil Looks VERY EXTREMELY looks interesting interesting Mangala-5 Mangala-5 High pour point - solid at ambient temperatures BHS-9 1496 600km heated pipeline – world’s longest SEHMS = Skin Effect Heat Management System (also known as STS/SECT) SEHMS ensures temperature maintenance above 65 deg What’s Interesting? (to Management) Fatehgarh Sand Reservoirs Quite a LOT of Oil…. But…. EXACTLY How Much? Oil = V * Porosity * (1 – Sw) Sw ) An Exercise in Classical Petrophysics Or… “How to Get to Sw” Conventional “Archie” Log Analysis Swn = Rw/Rt *a/phitm NMR Logging Calculation And Assumptions Sw ? Direct Measurement With only log Dean-Stark data, and Core Analysis using a value of n of 2.3 (oil wet w reservoir) – Sw of 15% S !! Swn = Rw/Rt *a/phitm Capillary Pressure Saturation-Height Functions Are low Sw’s 5% and less possible ? Mangala, Aishwariya and Bhagyam Fields An EXCELLENT Dataset Summary - Available Core Analysis Data SIXTEEN Cored Wells •Routine Core Analysis •Mostly Drilled with WBM Mangala Field •First Core – Early 2004 •Water-Based Mud •Initial SCAL Data Aishwariya Mangala 1ST Dean-Stark Cores •Mangala 7ST Bhagyam •Bhagyam 5 Well Mud Type Mangala 1 Water-Based Mangala 1ST Water-Based x Mangala 2 Mangala 3 Mangala 4 Mangala 5 Mangala 6 Mangala 7 Water-Based Water-Based Water-Based Water-Based Oil-Based Oil-Based x x x x x Mangala 7ST Oil-Based x Aishwariya 1 Aishwariya 1Z Aishwariya 2 Aishwariya 2Z Aishwariya 3 Aishwariya 4 Aishwariya 5 Aishwariya 6 Aishwariya 6Z Bhagyam 1 Bhagyam 1Z Bhagyam 1ST Bhagyam 2 Bhagyam 2ST1 Bhagyam 3 Bhagyam 3Z Bhagyam 4 Water-Based Water-Based Water-Based Water-Based Water-Based Water-Based Water-Based Water-Based Water-Based Water-Based Water-Based Water-Based Oil-Based Oil-Based Oil-Based Oil-Based Oil-Based x Bhagyam 5 Oil-Based x Bhagyam 6 Bhagyam 7 Oil-Based Oil-Based Fatehgarh Core SCAL Dean-Stark x x x x x x x x x x Mercury Injection Capillary Pressure Data Mangala Field Low Sw ! Height above FWL (m) Oil Column 500 450 400 350 Sw < 10% 300 250 200 150 100 50 0 0 5 10 15 20 25 Sw (%) 30 35 40 45 50 Validity of MICP data? Probably reasonable in high quality clean reservoirs (Honarpour - 2004 ) Main issues : Hg may not replicate reservoir fluid displacement : destructive – normally conducted on small chips : remove the effects of quartz compression Quartz compression can account for 3 to 4 Sw units, as modern MICP machines can reach up to 60,000 psi. 500 Straight line Tails Quartz compression 300 200 500 60000 400 50000 40000 30000 20000 100 10000 0 0 5 10 15 20 25 30 Sw (%) 35 40 45 0 50 1 0.8 0.6 0.4 0.2 0 Height above FWL (m) Height above FWL (m) 400 70000 300 200 100 0 0 5 10 15 20 25 30 Sw (%) 35 40 45 50 Dean-Stark Fluid Saturations Plugs cut at wellsite SCAL Plug Dean Stark Extraction Horizontal Plug 1 inch Uninvaded core centre Vertical Plug Oil based mud cores Plugs cut at wellsite Minimize fluid loss Minimize surfactants Minimize core exposure to air and to sun Minimize invasion of mud Maximize retaining of fluids in plugs Dean-Stark Fluid Saturations Contamination Plot – Bhagyam 5 Horizontal Plug 30% OBM Filtrate Contamination in Oil% X80m 25% X15m X78m 20% X32m 15% 10% 5% 0% A B C D E F Plug Location G H I A B C D E F G H I Dean-Stark Water Saturations Mangala Field Laboratory Apparatus Dean Stark Extraction Avoid any water loss in laboratory Collect all water even droplets Toluene 110°C Dean-Stark Water Saturations Mangala Field xx50 Plugs sent to 2 independent laboratories xx00 <-- Depth Lab A Lab B xx50 One lab had consistently lower Sw’s by about 1 unit (Lab A) xx00 xx50 0% 2% 4% 6% 8% Dean-Stark Water Saturation, % 10% Oil-Brine Capillary Pressure Data (porous plate) Mangala 1ST Laboratory Apparatus Oil-Brine Capillary Pressure and Resistivity Index N2 Pressure Crude oil Core Plug Ultra fine Fritted glass disk Brine Oil-Brine Capillary Pressure Data Mangala 1ST 300 Height Above FWL, m Oil Column 250 Sw < 10% 200 2A 28A 45A 65A 89A 110A 124A 143A 150 100 18A 38A 60A 74A 96A 114A 131A 148A 50 0 0 10 20 30 Water Saturation, pct. 40 50 Cementation Exponent “m” 100 Mangala 1ST Formation Factor Formation Factor 100 a=1.00 -m=1.75 10 1 1 10 100 1000 Permeability (md) 10000 100000 0.1 1 Porosity (fraction) “m” ~ 1.75 Archie’s original paper 1942 Sw n = Rw/Rt *a/phit m Saturation Exponent “n” Mangala 1ST Resistivity index, RI 1000 Conducted on aged, restored samples 100 10 1 0.01 Even though rocks are intermediate-wet to oilwet, “n” is less than 2 !! “n” ~ 1.8 High perms and low salinity water 0.10 Water Saturation, v/v 1.00 Sw n = Rw/Rt *a/phit m Water Saturation Calculations Mangala 7ST Note scale from 0 to 0.2 Good agreement with Archie, Dean Stark core data & Saturation Ht Sw’s Saturation Ht Function Divide the capillary pressure data into permeability bins Model the capillary pressure curves according to the Skelt equation (Harrison 2002) SWcap_press = 1-A*exp(-((B/(HAFWL+D)) ^C)) Establish relationships as to how A,B,C,D vary with permeability Actual Data Modeled vs Saturation PressurePressure vs Saturation Pressure Saturation Pressure vsvsSaturation 10000 8000 6000 Pressure (psia) Mercury Mercury Pressure (psia) Mercury Pressure (psia)(psia) Pressure Mercury 10000 8000 5,000 - 10,000 m d 5,000 - 10,000 m d 1,000 - 5,000 m d6000 1,000 - 5,000 m d 500 - 1,000 m d 500 - 1,000 m d 100 - 500 m d 50 - 100 m d 4000 <50 m d 2000 0 1 0.9 0.8 0.7 0.6 0.5 0.4 0.3 Saturation Mercury Saturation (Fraction) 0.2 0.1 0 100 - 500 m d 50 - 100 m d 4000 <50 m d 2000 0 1 0.9 0.8 0.7 0.6 0.5 0.4 0.3 Mercury Saturation (Fraction) Saturation 0.2 0.1 0 Nuclear Magnetic Resonance Native State Plug - Mangala 1ST Normalised Amplitude 0.12 0.10 0.08 Note T2 distributions of native state plug and oil almost identical Crude, DST 2, 70 Degrees C Crude, DST 2, Ambient Plug, Ambient Plug, 70 Degrees C Conclusion: 0.06 T2 dist almost entirely due to bulk oil response 0.04 0.02 0.00 0.1 1 10 T2 (ms) Relaxation Time 100 1000 10000 Applying cut-off for bound fluid as defined in lab, will give Sw Defining the T2 cut-off for Bound Water Cumulative T2 distribution for Saturated Sample 1.0 Normalised Amplitude 0.8 0.6 0.4 0.2 Swi (5%) from Capillary Pressure 0.0 0.1 1 fluid cut-off 10 Bound 1.9 100 T2 (m s) 1000 Relaxation Time 10000 Wireline NMR Sw and Dean-Stark Sw Mangala Field All Data support low Sw’s Data from very different sources Sw’s 5% or less !!!! Such low Sw’s are possible ….. Bound water cut-off of 1.9ms Further confirmation of low Sw NMR Archie Dean Stark Saturation Ht Economic Implications Mangala, Aishwariya, and Bhagyam Initial STOIIP Estimate + ~350 million barrels = Current STOIIP Estimate 120 wells drilled to date Multi well pad concept Rapid rig design Purpose built wheel mounted rigs capable of moving easily between slots on a pad without rigging down ST-80 Iron Roughneck Large Savings $$ EOR Pilot Stage MANGALA COREFLOOD RESULT (Post waterflood result displayed) PHASE BEHAVIOR EVALUATION % Sodium Carbonate 0.0 0.5 0.75 1.0 1.25 1.5 1.75 2.0 2.25 2.5 2.75 3.0 3.5 4.0 100% 100% Start of Chemical Injection 90% 95% 80% 90% Type-III Type-II 60% Coreflood recovery nearly 95% of STOIIP 80% Additional oil from ASP 50% 40% 85% 75% Oil Cut Cumulative Oil 70% 30% 65% 20% 60% 10% 55% 0% 50% 0.2% Surfactant; 0.6% NaCl; 30% Oil Cumulative Oil, % Type-I Oil Cut, % 70% Conclusions •Very Low Water Saturations •As evidenced here, very low water saturations (avg. 5%) exist in Mangala, Aishwariya and Bhagyam Fields •Model “Case Study” of the VALUE Of PETROPHYSICS •This is a case-study illustrating the economic worth of “Doing it Right” in initial petrophysics studies of high-value fields. •Archie “n” in OilWet Reservoir •Contrary to “conventional wisdom”, moderately oilwet reservoirs can exhibit Archie “n” values NOT significantly above 2.0. •VALUE Of Taking Cores & Technology Culture CONTACT DETAILS Petrophysics – Tim OSullivan - tim.osullivan@cairnindia.com http://in.linkedin.com/pub/timothy-osullivan/12/a39/193 Provide a “free” 5 day petrophysics course to NOC’s Drilling – Abhishek Upadhyay- abhishek.upadhyay@cairnindia.com Pipeline – Marty Hamill - marty.hamill@cairnindia.com EOR – Amitabh Pandey- amitabh.pandey@cairnindia.com Wettability Index Principle - the wetting phase will tend to spontaneously imbibe into a pore system, while an applied pressure is necessary to push the non-wetting phase into the pores. Combined Amott/USBM Wettability Experiment Capillary Pressure” (Pc) is defined as the pressure of the non-wetting phase minus the pressure of the wetting phase, and thus is always a positive number. Capillary Pressure (psi) 10 1 In petroleum engineering typically define Pc as the pressure in the oil phase minus the pressure in the water phase (Pc = Po – Pw); so Pc would be positive for a water-wet system and negative for an oil-wet system. 5 4 0 2 3 1 Initial Oil Drive 2 Free Imbibition of Brine 3 Brine Drive 4 Free Imbibition of Oil 5 Oil Drive -10 0 Average Sw IAH = WWI - OWI WWI = proportion of the total oil production produced spontaneously OWI = proportion of the total brine production produced spontaneously 100 The experiment starts with a core at initial oil saturation and looks at how much water will spontaneously imbibe (“spontaneous production”), as shown on step 2 of Figure 2. This is followed by a measurement of how much water enters the core under an applied pressure gradient as the core is flooded to the residual oil saturation (Sorw). This is the “forced production” shown in step 3 of Figure 2. Note that the production measured is actually oil, since for each unit of water that enters the core an equivalent amount of oil is produced into a collection device. Obviously if the core was strongly water-wet, most of the oil production would happen spontaneously, with little need to apply an external pressure. The water-wetting index (WWI) is defined as the proportion of the total oil production that is produced spontaneously, and would be 1.0 for a strongly water-wet system and 0.0 for an oil-wet system.