Motores | Automação | Energia | Tintas WQuattro Motors WEG Line-Start Permanent Magnet Motors Overview Hybrid motor: induction + permanent magnet + reluctance Permanent magnet Flux barrier Aluminium cage Example picture, not actual geometry 1 Developed lines of product IEC 380V, 60Hz: Frames 80 to 132S 4 poles: 0.75 to 11kW 6 poles : 0.37 to 7.5kW IEC 400V, 50Hz: Frames 80 to 132S 4 poles : 0.55 to 7.5kW 6 poles : 0.37 to 5.5kW IEC 525V, 50Hz: Frames 80 to 132S 4 poles : 0.55 to 7.5kW 6 poles : 0.37 to 5.5kW NEMA 460V, 60Hz: Frames 143 to 213 4 poles : 0.75 to 7.5kW 6 poles : 0.75 to 3.7kW 2 Characteristics Higher efficiency in the same frame size Three-phase distributed winding in stator (identical to conventional induction motors). Rotor with aluminum cage and internal high-energy permanent magnets. Starts and accelerates directly connected to the mains, as an induction motor. Operates at synchronous speed (invariant with load). Same frame size of induction motor, for same power. WQuattro W22 3 Advantages Synchronous operation no I²R losses in the aluminum cage. Higher efficiency compared to Premium Efficiency induction motors high energy savings. Low bearing temperature longer life and less maintenance. No sensors high reliability. Interchangeability with existing installations. No need for special protection relays. Multi-motor operation several motors in synchronism fed by the same inverter. 4 Limitations Limited synchronization capability with inertia not suitable for all applications. Care must be taken in the assembly and disassembly of the motor, due to magnets in the rotor, and special tools may be necessary for the IEC frame 132. 5 Development tools (software) SPEED software package (analytical and numerical analysis). WEG is member of the SPEED Consortium – SPEED Lab – Glasgow University. 6 Development tools (software) FLUX2D software (numerical analysis) from CEDRAT – France. 7 PM x LSPM PM (inverter-fed PM motor): - Have no cage in the rotor; - Needs a FOC (field oriented control) inverter and information about the rotor position at any instant (either from an encoder or a sensorless algorithm); - Cannot be directly connected to the mains, even for nonvariable speed applications; LSPM (line-start PM motor): - Have a cage in the rotor; - Can be directly connected to the mains; - Do not need an inverter to run in a non-variable speed application; - For variable-speed applications, can be driven by an inverter with scalar control algorithm. 8 WQUATTRO MOTORS IEC 400V 50Hz 4 Poles HP kW 0.75 0.55 Full Full Locked Full Locked Pull-out Load IEC Load Rotor Load Rotor Torque Speed frame Current Current Torque Torque Tp/Tn (RPM) In (A) Il/In Tn (Nm) Tl/Tn Efficiency Power Factor η% Cosφ % of full load 50 75 100 50 75 100 Maximum Moment Moment of Approx. of Inertia Inertia of Weight (kg.m²) Load (kg) (kg.m²) 1500 80 1.2 5.89 3.5 2.31 2.0 81.7 84 84.2 0.57 0.71 0.79 0.00217 0.0759 15 1 0.75 1500 80 1.6 6.08 4.8 2.55 2.0 83 86.5 87.5 0.55 0.7 0.8 0.00253 0.0886 16 1.5 1.1 1500 90L 2.4 6.98 7.0 3.24 2.0 82 86 87.4 0.55 0.68 0.76 0.00499 0.1748 23 2 1.5 1500 90L 3.3 6.71 9.6 3.41 2.0 83.5 86.8 88.1 0.53 0.66 0.74 0.00520 0.1819 25 3 2.2 1500 100L 4.0 7.33 14.0 3.94 2.0 86 89 90.2 0.67 0.8 0.87 0.00803 0.2809 32 4 3 1500 100L 5.8 6.57 19.1 3.82 2.0 86.5 89.5 90.4 0.6 0.75 0.82 0.00833 0.2914 39 5.5 4 1500 112M 7.2 6.31 25.5 3.32 2.0 89 91 91.7 0.68 0.81 0.88 0.01170 0.4096 41 7.5 5.5 1500 132S 9.2 8.18 35.0 4.17 2.0 89 92 92.5 0.76 0.88 0.93 0.0418 1.4613 61 10 7.5 1500 132S 12.6 7.82 47.8 4.22 2.0 90.5 92.2 93.0 0.77 0.88 0.93 0.0496 1.7354 67 9 WQUATTRO MOTORS IEC 400V 50Hz 4 Poles EFFICIENCY - 4 poles Efficiency (%) 95 90 85 80 75 70 65 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 Power (kW) WQUATTRO W22 PREMIUM EFF IEC-IE4 10 WQUATTRO MOTORS IEC 400V 50Hz 6 Poles HP kW Full Full Locked Full Locked Pull-out Load IEC Load Rotor Load Rotor Torque Speed frame Current Current Torque Torque Tp/Tn (RPM) In (A) Il/In Tn (Nm) Tl/Tn Efficiency Power Factor η% Cosφ % of full load 50 75 100 50 75 100 Maximum Moment Moment of Approx. of Inertia Inertia of Weight (kg.m²) Load (kg) (kg.m²) 0.50 0.37 1000 80 1.0 4.62 3.5 3.05 2.00 66.6 75.5 79.6 0.37 0.53 0.66 0.00236 0.0825 15 0.75 0.55 1000 80 1.5 4.31 5.3 2.91 2.00 68.1 76.3 80 0.38 0.54 0.66 0.00261 0.0912 16 1.00 0.75 1000 90S 1.8 5.27 7.2 2.70 2.00 75 81.1 83.4 0.41 0.59 0.7 0.00454 0.1590 22 1.50 1.1 1000 90L 2.7 5.25 10.5 3.04 2.00 75.4 81.6 84.1 0.4 0.57 0.7 0.00515 0.1803 24 2.00 1.5 1000 100L 3.3 5.12 14.3 3.98 2.00 81.3 85.7 87.6 0.49 0.63 0.74 0.00726 0.2542 30 3.00 2.2 1000 112M 4.6 5.00 21.0 2.43 2.00 83.7 86.5 87.1 0.58 0.72 0.8 0.01049 0.3673 39 4.00 3.0 1000 132S 5.8 5.75 28.7 4.01 2.00 86.6 89.6 90.7 0.58 0.73 0.82 0.03294 1.1528 55 5.50 4.0 1000 132M 7.8 5.50 38.2 4.00 2.00 87.4 90.1 91 0.58 0.72 0.81 0.039 1.3656 59 7.50 5.5 1000 132M/L 11.2 4.96 52.5 3.98 2.00 87.6 90.1 91 0.56 0.7 0.78 0.0436 1.5253 63 11 WQUATTRO MOTORS IEC 400V 50Hz 6 Poles EFFICIENCY - 6 poles Efficiency (%) 95 90 85 80 75 70 65 0.37 0.55 WQUATTRO 0.75 1.1 1.5 2.2 Power (kW) W22 PREMIUM EFF 3 4 5.5 IEC-IE4 12 Motores | Automação | Energia | Tintas Thank you! Sebastião L. Nau slnau@weg.net