Geometric Dimensioning and Tolerancing Unit 1 – Introduction, Symbols, and Terms EML 2023 Computer Aided Design 2 Geometric Tolerancing Workbook Everyone should have a workbook to follow along. It contains necessary reference information along with class exercises. Page numbers in yellow on the slides match pages in the workbook. EML 2023 Computer Aided Design History and Background Eli Whitney, is the inventor of the cotton gin and a pioneer in the use of mass production methods. Around 1798, he won a contract to supply muskets to the United States government. The firearms manufacture were based on the concept of interchangeable parts. He made a presentation to congress by building 10 guns and assembling and disassembling them claiming the same exact parts and mechanisms. Eli Whitney 1765 - 1825 EML 2023 Computer Aided Design Tolerances • All dimensions require a tolerance. • A tolerance should be as large as possible without interfering with the function of the part to minimize production costs. • Consider how your part will be checked to see if it meets the tolerances. EML 2023 Computer Aided Design 5 Tolerance Notes EML 2023 Computer Aided Design 6 Limit Tolerancing EML 2023 Computer Aided Design Limit Tolerancing EML 2023 Computer Aided Design Limit Tolerancing • Is the .620-.630 hole horizontal position measured from a true vertical plane or from the as built face? • A .005” tolerance on the horizontal and vertical position of the hole means that the position could be off by as much as .007”. max allowed error for hole center .007 perfect location for hole center +.005 +.005 EML 2023 Computer Aided Design Limit Tolerancing • Limit tolerances don’t have an origin or any orientation or location relative to datums. • The datums are usually implied. • The drawings are subject to different interpretations. • Plus/minus tolerancing works well for individual features of size (ex. diameter of a shaft), but does not control the relationship between individual features very well. EML 2023 Computer Aided Design History of Dimensioning and Tolerancing Standards in the USA Mil Std 8 1950’s Mil Std 8A Mil Std 8B Mil Std 8C-1963 ASA-Y14.5-1957 USASI Y14.5-1966 ANSI Y14.5-1973 ANSI Y14.5M-1982 ASME Y14.5M-1994 ASME Y14.5-2009 1.3 EML 2023 Computer Aided Design Introduction • GDT is a language of symbols • We will see an overview of the symbols associated with: 1. Dimensioning Symbols 2. Geometric Characteristics 3. Modifying Symbols EML 2023 Computer Aided Design 12 Dimensioning Symbols EML 2023 Computer Aided Design 13 Dimensioning Symbols Diameter Radius R EML 2023 Computer Aided Design 14 Dimensioning Symbols Spherical Diameter S Spherical Radius SR EML 2023 Computer Aided Design 15 Dimensioning Symbols Controlled Radius Tolerance CR Number of Places A controlled radius has no ‘reversals’, but is a smooth curve within the tolerance zone. EML 2023 Computer Aided Design 16 Dimensioning Symbols Counterbore/Spotface Countersink EML 2023 Computer Aided Design 17 Dimensioning Symbols Depth/Deep Dimensions Not to Scale EML 2023 Computer Aided Design 18 Dimensioning Symbols Conical taper Slope EML 2023 Computer Aided Design 19 Dimensioning Symbols Square Reference Dimension EML 2023 Computer Aided Design 20 Dimensioning Symbols Dimension Origin Arc Length EML 2023 Computer Aided Design 21 Dimensioning Symbols All Around All Over EML 2023 Computer Aided Design 22 Dimensioning Symbols Chain Line Used to identify a limited region to be treated differently from the rest of the part. EML 2023 Computer Aided Design 23 Introduction • We will see an overview of the symbols associated with: 1. Dimensioning Symbols 2. Geometric Characteristics 3. Modifying Symbols EML 2023 Computer Aided Design 24 Geometric Characteristics Explained in detail in Chapters 6 and 8. EML 2023 Computer Aided Design 25 Introduction • We will see an overview of the symbols associated with: 1. Dimensioning Symbols 2. Geometric Characteristics 3. Modifying Symbols EML 2023 Computer Aided Design 26 Modifying Symbols EML 2023 Computer Aided Design 27 Modifying Symbols Maximum Material Condition MMC MMC Refers to the size of the feature associated with the most material. EML 2023 Computer Aided Design 28 Modifying Symbols Least Material Condition LMC LMC Refers to the size of the feature associated with the least material. EML 2023 Computer Aided Design 29 Modifying Symbols Continuous Feature Basic Dimension Used to describe a theoretically exact size. EML 2023 Computer Aided Design 30 Modifying Symbols Between EML 2023 Computer Aided Design 31 Geometric Dimensioning and Tolerancing (GDT) 1. establish a reference coordinate system by defining datums 2. provide basic dimensions (perfect dimensions) relative to the datums 3. specify allowable tolerances EML 2023 Computer Aided Design Common Symbols units are mm applied to a Drawing 25 10 18 ±1° 1.8 Indexer Assembly 1.17 EML 2023 Computer Aided Design Indexer Plate 1.17 EML 2023 Computer Aided Design Workshop Exercise 1.1 12 1.23