CHAPTER EIGHT LOCATION PLANNING AND ANALYSIS Chapter 8 Location Planning and Analysis Irwin/McGraw-Hill ©The McGraw-Hill Companies, Inc., 1999 8-1 CHAPTER EIGHT LOCATION PLANNING AND ANALYSIS Need for Location Decisions • Marketing Strategy • Growth • Depletion of Resources • Cost of Doing Business Irwin/McGraw-Hill ©The McGraw-Hill Companies, Inc., 1999 8-2 CHAPTER EIGHT LOCATION PLANNING AND ANALYSIS Nature of Location Decisions • Importance – Long term commitment/costs • Objectives – Profit potential • Options Expand existing facilities – Add new facilities – Shut down at one location and Move to another ©The McGraw-Hill Companies, Inc., 1999 Irwin/McGraw-Hill – 8-3 CHAPTER EIGHT LOCATION PLANNING AND ANALYSIS General procedure for location decision making • Decide the criteria for evaluating location alternatives: ex) increased revenues, community service • Identify important factors: ex) market location, raw materials • Develop location alternatives • Evaluate the alternatives and make a Irwin/McGraw-Hill selection 8-4 ©The McGraw-Hill Companies, Inc., 1999 CHAPTER EIGHT LOCATION PLANNING AND ANALYSIS Location Decision Factors Regional Factors Community Considerations Multiple Plant Strategies Site-related Factors Irwin/McGraw-Hill ©The McGraw-Hill Companies, Inc., 1999 8-5 CHAPTER EIGHT LOCATION PLANNING AND ANALYSIS Regional factors 1) Location of raw materials 3 reasons firms locate near the source of raw materials • necessity: mining, farming, forest • perishability: canning or freezing fruits, dairy products • transportation cost: cheese making, paper production Irwin/McGraw-Hill ©The McGraw-Hill Companies, Inc., 1999 8-6 CHAPTER EIGHT LOCATION PLANNING AND ANALYSIS Regional factors 2) Location of markets • Retail sales and services are usually found near the center of the markets they serve: ex) fast food • Distribution cost associated with their products is the main factor Irwin/McGraw-Hill ©The McGraw-Hill Companies, Inc., 1999 8-7 CHAPTER EIGHT LOCATION PLANNING AND ANALYSIS Regional factors 3) Labor factors • Labor costs • Employees skills • Workers attitudes toward turnover, absenteeism, may differ among potential locations Irwin/McGraw-Hill ©The McGraw-Hill Companies, Inc., 1999 8-8 CHAPTER EIGHT LOCATION PLANNING AND ANALYSIS Regional factors 4) Other factors • Climate, taxes • Many developing countries offer an abundant supply of cheap labor • International locations Irwin/McGraw-Hill ©The McGraw-Hill Companies, Inc., 1999 8-9 CHAPTER EIGHT LOCATION PLANNING AND ANALYSIS Community considerations • Community resistance to airport expansion, changes in zoning, construction of nuclear facility • From a company standpoint, facilities for education, shopping, recreation, transportation Irwin/McGraw-Hill ©The McGraw-Hill Companies, Inc., 1999 8-10 CHAPTER EIGHT LOCATION PLANNING AND ANALYSIS Site-related factors • Primary consideration: land, transportation, zoning • Land costs, room for future expansion, etc. Irwin/McGraw-Hill ©The McGraw-Hill Companies, Inc., 1999 8-11 CHAPTER EIGHT LOCATION PLANNING AND ANALYSIS Multiple Plant Manufacturing Strategies 1) Product plant strategy • entire products or product lines are produced in separate plants 2) Market area plant strategy • plants are designed to serve a particular geographic segment of a market 3) Process plant strategy Irwin/McGraw-Hill ©The McGraw-Hill Companies, Inc., 1999 8-12 CHAPTER EIGHT LOCATION PLANNING AND ANALYSIS Multiple Plant Manufacturing Strategies 3) Process plant strategy • different plants concentrate on different aspects of a process: ex)auto: different plants for engines, transmissions, body, etc. Irwin/McGraw-Hill ©The McGraw-Hill Companies, Inc., 1999 8-13 CHAPTER EIGHT LOCATION PLANNING AND ANALYSIS Trends in Locations • Foreign producers locating in U.S. – “Made in USA” – Currency fluctuations • Just-in-time manufacturing techniques • Microfactories • Information highway Irwin/McGraw-Hill ©The McGraw-Hill Companies, Inc., 1999 8-14 CHAPTER EIGHT LOCATION PLANNING AND ANALYSIS Evaluating Locations • Cost-volume Analysis – Determine fixed and variable costs – Plot total costs – Determine lowest total costs Irwin/McGraw-Hill ©The McGraw-Hill Companies, Inc., 1999 8-15 CHAPTER EIGHT LOCATION PLANNING AND ANALYSIS Example 1: Cost-Volume Analysis Fixed and variable costs for four potential locations L o c a tio n A B C D Irwin/McGraw-Hill F ix e d C ost $ 2 5 0 ,0 0 1 0 0 ,0 0 1 5 0 ,0 0 2 0 0 ,0 0 0 0 0 0 V a r ia b le C ost $11 30 20 35 ©The McGraw-Hill Companies, Inc., 1999 8-16 CHAPTER EIGHT LOCATION PLANNING AND ANALYSIS Example 1: Solution Fixed Costs A B C D $250,000 100,000 150,000 200,000 Irwin/McGraw-Hill Variable Costs Total Costs $11(10,000) 30(10,000) 20(10,000) 35(10,000) $360,000 400,000 350,000 550,000 ©The McGraw-Hill Companies, Inc., 1999 8-17 CHAPTER EIGHT LOCATION PLANNING AND ANALYSIS Example 1: Solution $(000) 800 700 600 500 400 300 200 100 0 0 D B C A A Superior C Superior B Superior 2 4 6 8 10 12 14 16 Annual Output (000) Irwin/McGraw-Hill ©The McGraw-Hill Companies, Inc., 1999 8-18 CHAPTER EIGHT LOCATION PLANNING AND ANALYSIS Evaluating Locations • Transportation Model – Decision based on movement costs of raw materials or finished goods • Factor Rating – Decision based on quantitative and qualitative inputs • Center of Gravity Method – Decision based on minimum distribution costs Irwin/McGraw-Hill ©The McGraw-Hill Companies, Inc., 1999 8-19 CHAPTER EIGHT Table 8-2 Foreign Government Cultural Differences LOCATION PLANNING AND ANALYSIS a. Policies on foreign ownership of production facilities Local Content Import restrictions Currency restrictions Environmental regulations Local product standards b. Stability issues Living circumstances for foreign workers / dependents Religious holidays/traditions Customer Preferences Possible buy locally sentiment Labor Level of training and education of workers Work practices Possible regulations limiting number of foreign employees Language differences Availability and quality of raw materials, energy, transportation Resources Irwin/McGraw-Hill ©The McGraw-Hill Companies, Inc., 1999 8-20