A MAGAZINE FROM THE STUDSVIK GROUP #1.2012 Securing Asia’s rising energy needs LEACHING EXPERIMENTS UNDERSTANDING THE REALITIES OF FINAL REPOSITORIES DECOMMISSIONING EFFORTS LOGISTICS OF TREATING AND RECYCLING BERKELEY’S MASSIVE BOILERS A chat with the new CEO AM01_cover.indd 1 2012-04-20 09:51:16 Editorial Bright future ahead T 04 Nuclear energy booming in Asia With growing energy needs and rising populations, China and India are planning to significantly expand their nuclear power programs. 06 Cross-border partnership Nuclear fuel supplier JSC TVEL and Studsvik have teamed up to capitalize on opportunities in Russia. 07 Recycling...big time! With Studvik’s help, the Berkeley nuclear power plant will recycle its massive boilers. 09 Technology Studvik has conducted leaching experiments for 30 years to get a better understanding of waste and repositories. 11 Views from the top New Studsvik CEO Anders Jackson shares his opinions on nuclear power’s future and Studsvik’s potential as a global player. PHOTO: FOLIO here is no question about it: The world needs more electricity. A lot of this much-needed energy resource will be generated in nuclear power plants. This is not just my personal opinion. International organizations such as the IAEA, European Commission and World Nuclear Association forecast that nuclear power generation will increase. Even if their respective figures range between 500 and 900 gigawatts of installed power by 2030, these figures represent a huge leap up from the slightly less than 380 gigawatts today. Where does the demand come from? The obvious answer is that there are a growing number of people in the world, and all of us are using more and more electricity. There are also new technical applications of increased importance, such as sea water desalination processes, which need a lot of energy – not to mention the steep rise in consumption that will be created by further electrification of the transportation sector. These developments take place in parallel with growing resistance towards CO2-emitting fossil energy, with its negative impact on the climate, in combination with continually increasing prices. Renewable energy from wind and solar power plants will certainly be an important contributor to solving this problem, but it is far from enough. That is why low CO2-emitting, safe and cheap nuclear power will inevitably play an increasingly important role in the future. At the same time, most of the existing nuclear power plants were built 20 to 40 years ago. I don’t think it is possible, or even acceptable, to keep all of them in operation until 2030. The result will be a growing nuclear market with three large sectors: operation, decommissioning of old plants and construction of new ones. Studsvik has the ambition and know-how to contribute positively to all three. Anders Jackson, CEO Contents #1.2012 04 07 11 Innova is published by the Studsvik Group to share information about its business and the international nuclear industry. Editor-in chief: Jerry Ericsson, Studsvik Editor: Eva-Lena Lindgren, Studsvik email: studsvik@studsvik.se Address: Studsvik AB, P.O. Box 556, SE-611 10 Nyköping Managing editor: Petra Lodén, Appelberg Art director: Karin Söderlind, Appelberg Layout: Madeleine Gröndahl, Appelberg Printing: Österbergs Cover photo: Getty Images (photomontage). www.studsvik.com 2 Innova [1:2012] AM02_editorial.indd 2 2012-04-20 09:51:21 Global News OECD Workshop Over April 17–19, an international workshop on radiological characteri­ zation for decommissioning and dis­ mantling was arranged at Studsvik’s office in Sweden. The workshop is part of a Working Party on Decom­ missioning and Dismantling (WPDD) project within OECD/NEA called “Strategies for Radiological Char­ acterization in Decommissioning of Nuclear Facilities” and was attended by more than 100 people who partici­ pated in some 30 presentations and poster sessions. Along with OECD/NEA, the Swedish Radiation Safety Authority (SSM), SKB (Swedish Nuclear Fuel and Waste Management Company), SVAFO and Studsvik participated in organizing the event. Studsvik’s Arne Larsson, chairman for the strategy project, and Anders Appelgren, project coordina­ tor, were very pleased with the turnout. “It is very important for the parties involved to make new contacts.” Anders Appelgren 1,280 “It is very important for the parties in­ volved to make new contacts, exchange information and experiences, listen to new ideas and be able to network in order to reach the best possible con­ sensus for current and future decom­ missioning projects,” says Appelgren. The workshop comprised the follow­ ing five sessions about general decom­ missioning: characterization of materi­ als and systems; characterization of land and groundwater; characterization of rooms and buildings; quality assurance and logistics; and the poster session. Af­ ter every session, a fruitful and interest­ ing group discussion was held. “The workshop provided important input for the WPDD project’s goal of developing a strategy report about radiological mapping in conjunction with the decommissioning of nuclear facilities,” says Larsson. The workshop was concluded with a visit to some of Studsvik’s facilities. Peer review of stress tests Shortly after the final national reports on nuclear plant safety (the stress tests) became available at the end of 2011, a peer review process began. The specifications of these peer reviews were agreed upon by the European Nuclear Safety Regulator Group (ENSREG) and in line with a focus on transparency, the results were made public. The first public meeting was held in Brussels, Belgium, in January 2012. The stress tests were in response to the accident at Fukushima Daiichi Nuclear Power Plant in Japan and assess whether nuclear power plants can withstand the effects of natural disasters and man-made failures and actions. All reports, including national reports and peer reviews, are or will be available here: www.ensreg.eu. Calendar … gigawatts of electricity will be needed to meet the global projected electricity demands in 2050, a 236% increase from today’s 380 gigawatts. Source: Linear extrapolation data of WETO and WNA forecasts for 2030. May 22–24 Jahrestagung Kerntechnik (annual nuclear technology meeting), Stuttgart, Germany May 28–June 1 The 20th WiN Global Congress in Kalmar, Sweden WM 2012 Phoenix Convention Center. In February 2012, the annual Waste Management (WM) Conference was held in Phoenix, Arizona, presented by WM Symposia (WMS). During the confer­ ence discussions were held about the safe management and disposition of radio­ active waste and radioactive materials. WM 2012 also included presentations and papers describing research, development and operational experience in the area. The next conference will be held on Feb­ ruary 24–28, 2013. For more information go to www.wmsym.org. June 12–14 16th SCIP meeting, Studsvik, Nyköping, Sweden June 19-21 EPRI International Low Level Waste Conference, Tucson, Arizona August 5–11 7th International Youth Nuclear Congress (IYNC 2012), Charlotte, North Carolina October Naturally Occurring Radioactive Material (NORM) Conference, London, U.K. [1:2012] Innova 3 AM03_news.indd 3 2012-04-20 09:51:25 The Asian Demand for affordable energy is growing worldwide. In Asia this demand is being met by investments in nuclear power. China is leading the push, and India is not far behind. text Susanna Lindgren · photo Istockphoto 4 Innova [1:2012] AM04-06_outlook.indd 4 2012-04-20 09:51:36 Outlook n equation Before the Fukushima accident in Japan in March 2011, the International Atomic Energy Agency (IAEA) predicted that nuclear capacity in the Western world would expand. Following the events at Fukushima, however, many governments, especially in Europe, have scaled down or postponed expansion plans. In Asia it is a different story. The World Nuclear Association reports that of the 60 or so reactors under construction worldwide, two-thirds are being built in Asia, with China and India actively expanding their nuclear energy capabilities. China is well into its nuclear energy expansion program, with 26 reactors under construction and as many as 37 in the pipeline for the coming years. “For us at Studsvik Scandpower, new reactors mean new business opportunities,” says Arthur DiGiovine, Vice President Marketing and Business Development, whose unit recently signed its first major contract in China. The agreement with the China Institute of Atomic Energy (CIAE) on software sales is valued at about MUSD 0.9. China had begun work on a nuclear security program even before the events at Fukushima, and although it temporarily halted nuclear expansion for a safety review following the disaster, “stopping construction was never really on the agenda,” says Ulf Andréasson, working for the Swedish Agency for Growth Policy Analysis as Counselor of Science and Innovation at the Embassy of Sweden in Beijing. He explains that “because China is the most populous country in the world, with an annual economic growth rate of 8 percent, it requires a secure supply of energy.” Coal was the major source of energy during China’s industrial development and still accounts for two-thirds of its energy consumption. As a result China is the world’s largest emitter of greenhouse gases. Says Andréasson: “Besides the impact coal has on the climate, it is also important for Chinese foreign policy to find paths away from the dependence on fossil fuels.” To that end, he says, China has expansion plans for all non-coal energy production methods, including gas, wind power and nuclear energy. Currently, nuclear energy accounts for only a small part of the total energy generation in China, with 13 reactors and a generating capacity of 13 GW. “The aim for 2020 is to have 40 GW, which will produce 6 percent of the country’s total energy generation,” Andréasson says. “To achieve this, China wants to have state-of-the-art technology and is inviting companies such as Westinghouse and Areva to construct nuclear power plants in exchange for access to technical know-how.” The situation in India is similar. Like China, India has a huge population and a fast-growing economy, factors that are putting pressure on the government to secure an energy supply without increasing the discharge of greenhouse gases. Indian authorities estimate that some 600 million people in India – more than the entire population of the European Union – are still without access to electricity. India has 19 nuclear reactors in operation and six new reactors are under Ulf Andréasson, analyst at the Swedish Agency for Growth Policy Analysis. [1:2012] Innova 5 AM04-06_outlook.indd 5 2012-04-20 09:51:43 Outlook construction, following the lifting of a 34-year ban on trade in nuclear plants and materials in 2008. Plans for an additional 18 reactors are under way. “Nuclear power is still very competitive price-wise for countries that want to industrialize,” DiGiovine explains. “In terms of spending money to build up the energy supply, Asia is like no other market in the world.” He sees India and China as the two primary Asian markets for the company’s software, which is used for fuel cycle management. DiGiovine predicts that the booming Asian market will open many more new business opportunities for him and his colleagues. “We have been doing this for many years,” he says. “Through our extensive experience base of having our software products applied to more than 220 reactors, we have established ourselves on the international market. Our software is well tested and validated, more than any other in the world. It is remarkable to go to new countries like China and India and find that they already know Studsvik as a world-class brand.” Country “ The aim for 2020 is to have 40 GW, which will produce 6 percent of the country’s total energy generation..” Ulf Andréasson China and India are far and away the leaders of planned and proposed reactors in Asia. Under construction 0 0 0 2 2 Planned Proposed Total China 13 26 37 120 196 India 19 6 18 40 83 Indonesia 0 0 2 4 6 Iran 0 1 2 1 4 Japan 55 2 12 1 70 Jordan 0 0 1 0 1 Korea, North 0 0 0 1 1 Korea, South 20 6 6 0 32 Malaysia 0 0 0 1 1 Pakistan 2 1 2 1 7 Thailand 0 0 2 5 7 Turkey 0 0 4 4 8 UAE 0 0 4 10 14 Vietnam 0 0 2 12 14 Taiwan 6 2 0 1 9 Asia total 115 44 92 203 455 World total 447 65 143 332 987 (26 %) (68 %) (64 %) (61 %) (46 %) Asia’s fraction of world total With the help of software and other services from Studsvik, Russia plans to nearly double its nuclear energy output by 2020. Russia is investing heavily in nu- Operational Bangladesh Getting market-ready SOURCE: KIM BYUNG-KOO (2011). NUCLEAR SILK ROAD. LEXINGTON, KY, UNITED STATES: CREATSSPACE. P 190-192. clear energy production. Currently, 10 new reactors are under construction and plans for 14 additional reactors, some of which will replace older ones, are under way. According to figures from the World Nuclear Association, Russia is expected to have the 10 new reactors, totalling at least 9.8 GW, in operation by 2016. The additional reactors are scheduled to be operational by 2020, increasing the current 21.7 GW nuclear power capacity to 43 GW. Studsvik Scandpower recently signed a contract with the Russian nuclear fuel producer JSC TVEL to deliver software and certain related services worth $1 million in 2012. JSC TVEL already collaborates closely with Studsvik on the international SCIP-II project on justification of fuel behaviour. The sale, however, is an important step in Studsvik’s broadening of its customer base within the software area. JSC TVEL plans to expand in the area of fuel supply as well. Of the approximately 440 reactors in the world, 350 are either pressurized water reactors (PWRs) or boiling water reactors (BWRs). PWRs are the most common type of electricity-generating nuclear reactor and constitute a majority of all plants in the West. Russia however builds VVER (from the Russian vodo-vodyanoi energetichesky reactor) plants that use hexagonal fuel elements produced in Russia. But JSC TVEL has advanced plans to build fuel elements for the Western PWR market and recognizes Studsvik’s products as highly reliable in supporting that expansion, says Arthur DiGiovine, Vice President Marketing and Business Development at Studsvik Scandpower. He sees further business opportunities in Russia if these plans are realized. There are two major PWR fuel suppliers to date, which leaves room for competition. As one of the world’s leading manufacturers of nuclear fuel, JSC TVEL has showed interest in entering the U.S. and European markets. “If they make a serious move they will likely become a client of ours, as there will be a need to qualify and verify the fuel for the new market,” says Mikael Karlsson, Manager of Market & Development, Materials Technology at Studsvik. JSC TVEL’s fuel rods are used in 76 commercial and 30 research reactors in 17 countries. Another prospective new player on the European and American PWR fuel supply market is MNF (Mitsubishi Nuclear Fuel). “Whoever succeeds, I believe this will generate business for us in material technologies at Studsvik,” says Karlsson. 6 Innova [1:2012] AM04-06_outlook.indd 6 2012-04-20 09:51:45 Berkeley Magnox and LLWR Magnox Ltd. is a Site License Company, responsible for all 10 Magnox nuclear sites in the U.K., with eight of the sites being decommissioned on behalf of the Nuclear Decommissioning Authority. www.magnoxsites.co.uk LLW Repository Ltd. is a Site License Company, operating the Low Level Waste Repository in Cumbria, the only low-level waste disposal facility in the U.K. LLW Repository Ltd. has an estate-wide remit to minimize the volume of low-level waste disposed of at the repository through the provision of services to customers to treat suitable low-level waste on behalf of the Nuclear Decommissioning Authority. www.llwrsite.com Berkeley boilers to be recycled Five boilers from the Berkeley nuclear power station in the U.K., which is being decommissioned, were removed from the site for radioactive waste treatment. Up to 90 percent of the metal can be recycled. text Åke R. Malm · photo Studsvik [1:2012] Innova 7 AM07-08_berkeley.indd 7 2012-04-20 09:51:51 Berkeley “ The recycling of the metal meets the requirements of the waste management hierarchy, where disposal is your least preferred option.” Rachel O’Donnell, Magnox Integration Manager at LLWR Moving the massive boilers from Berkeley nuclear power station in the U.K. to Studsvik’s waste treatment facility in Sweden took a lot of planning and effort. Currently positioned around the two reactor buildings at the Nuclear Decommissioning Authority’s Berkeley nuclear power station in the U.K. stand 10 of the initial 16 boilers that provided the plant’s turbines with steam. This is the first commercial nuclear power station in the country to be decommissioned, and the boilers need to be taken care of in some way. After size reduction and decontamination on site, one boiler was removed in 1995 in a pilot project to assess the method’s cost-effectiveness. In 2011, Magnox Ltd. and waste-storage provider LLW Repository Ltd. (LLWR) decided on an off-site solution for the remaining boilers. “The best practical and environmental option was to remove them from the site for treatment and recycling,” says Simon Bedford, Magnox project manager for the boilers. A contract for the transportation and treatment of an initial five boilers was awarded to Studsvik at a value of GBP 8 million ($12.7 million). The work was carried out at the company’s waste treatment facility in Sweden. Step one included lifting the boilers and putting them in position for a 4-mile land transportation to the port in Sharpness. “Getting them through the local town was no small feat,” Bedford notes, explaining that they weigh 347 tons each, are 69 to 72 feet long and 18 feet in diameter. The boilers then went by river barge to the port in Bristol where they were transferred to a sea vessel for the last leg of the journey. “The recycling of the metal meets the requirements of the waste management hierarchy (avoid – reuse – recycle – dispose), where disposal is your least preferred option,” says Rachel O’Donnell, Magnox integration manager at LLWR. “The use of Studsvik’s facility in Sweden matches this hierarchy very well in terms of recycling metal, to reduce the volumes of low-level waste being disposed of at the LLWR, Simon Bedford preserving capacity at the repository.” The process at Studsvik will begin with size reduction, followed by decontamination in automatic blasting machines and melting in special induction furnaces. Around 90 percent of the metal can be free released and recycled. The remaining low-level waste will be returned to LLWR’s Cumbria facility, where the reduced volume will help preserve storage capacity for other decommissioning projects. PROBLEM Boilers at the closed Berkeley nuclear power station must be removed as a part of the decommissioning process. As much metal as possible must be recycled to save on natural resources and reduce the volume of low-level waste. SOLUTION Transportation of an initial five boilers to Studsvik’s waste treatment facility in Sweden for size reduction, decontamination and melting. Ninety percent of the metal can then be free released and the secondary waste returned to the U.K. for storage. 8 Innova [1:2012] AM07-08_berkeley.indd 8 2012-04-20 09:51:56 Technology Lessons in leaching Gaining further understanding of spent nuclear fuel leaching is an essential task that Studsvik has prioritized over the past 30 years. text Ella Ekeroth · illustration SVENSKA GRAFIKBYRÅN From the moment of the Big Bang when the universe was created, chemical elements started to be formed by nuclear reactions. Protons and neutrons, the basic components of the elements, were combined, thus forming heavier elements. This process is called fusion. Nuclear reactions like this are constantly going on in the sun; it is thanks to these reactions, and our particular distance from the sun, that the necessary conditions for life on Earth can be found. Solar radiation supplies heat and light, along with chemical energy through the photosynthesis of green plants. Despite the fact that nuclear reactions have gone on since time immemorial, it was not until the 1950s that humans learned how to control and benefit from these high-energy processes. Nuclear reactions release immense amounts of energy, and the use of nuclear fission in power plants supplies about half of Sweden’s electricity. Nuclear fuel consists of small pellets of ceramic uranium dioxide. The fissile uranium isotope uranium 235 (235 U) is enriched in the uranium. This fissile isotope is divided into lighter nuclides, called fission products, and it is this process that releases enormous amounts of energy. Elements that are heavier than uranium, the transuranium elements, are also formed. Nuclear waste contains mainly uranium dioxide (>90%); the remaining ingredients consist of fission products and actinides. Fission products and actinides are radioactive and emit radiation in order to reach their stable ground state. Radioactivity is the primary characteristic of nuclear waste. In order to protect humans and the environment from the effects of radioactivity, nuclear waste in Sweden, for example, must be kept in a geological repository for at least 100,000 years. The waste is encapsulated in copper with an inner container of cast iron, which is deposited about 1,600 feet below the surface in the primary rock, embedded in clay. These barriers protect the spent fuel from coming into contact with ground water. If the outer barriers should fail, the nuclear waste itself would work as Experiments on leaching of spent fuel have been going on at Studsvik on behalf of the Swedish Nuclear Fuel and Waste Management Co. for the past 30 years. another barrier as uranium dioxide has a very low solubility in water under the reducing conditions of a geological repository. Thus most of the radioactive fission products and actinides are retained in the spent fuel matrix. But due to the radioactivity, water coming into contact with the spent fuel will be [1:2012] Innova 9 AM09-10_tech.indd 9 2012-04-20 09:52:01 Technology Ilustration of dissolution processes of spent nuclear fuel in a failed geological final repository. fuel pellet iron corrosion products failed outer barrier radiation Fe2+ H2 Fe2+ Fe2+ H2 H2 H2 COPPER CANISTER RADIOLYSIS PRODUCTS CAST IRON CLADDING GROUNDWATER Fe2+ dissolution of the fuel matrix (fission products and actinides) hydrogen gas and iron ions precipitation of secondary phases SVENSKA GRAFIKBYRÅN decomposed by radiolysis, forming reactive radicals and molecules. These radiolysis products might increase the dissolution rate of the spent fuel, thus speeding up the release of radioactive species into the environment. Some components of the ground water can impact the leaching process and the distribution of radionuclides to the surroundings as well. During reactor operation, some fission products form metallic alloy particles and oxides. The alloy particles can act as catalysts, thus increasing the rate of redox reactions taking place at the fuel surface. In addition An EU project has been initiated aiming to improve the understanding of the processes of radionuclides released into groundwater. to the properties of the fuel and the groundwater, also the cast iron of the inner container has an impact on the chemical processes that effect dissolution of the fuel. For the past 30 years, Studsvik has performed fuel-leaching experiments in its hot cell laboratory on behalf of Swedish Nuclear Fuel and Waste Management Co (SKB). This fuel-leaching program aims at acquiring basic knowledge and identifying correlations between different properties of nuclear waste and the dissolution rate of the fuel matrix. Results of the studies are currently published in scientific articles and at international conferences, in order to ensure that both the data and conclusions are reviewed by leading experts in the field. In 2012, a new EU project has been initiated that aims to improve the understanding of the processes taking place when the first fraction of radionuclides (e.g., 137 Cs and 129 I) is released into the groundwater. Studsvik is participating in this EU project and will perform leaching tests on behalf of SKB and POSIVA, the Finnish organization corresponding to SKB. In order to get an idea about the long-term performance of a geological repository, a safety analysis is performed. Results from the Studsvik fuel-leaching program are used to improve models that are applied in the safety analysis of the repository. Nuclear fuel is continuously being developed. Existing leaching data have to be extended by means of new tests in order to provide data for all types of nuclear fuel to be deposited in the geological repository. In this regard, Studsvik is assuming an important role by continuously performing experimental studies on spent nuclear fuel and by applying refined analysis methods to fill gaps and improve models for a safe geological repository. 1 0 Innova [1:2012] AM09-10_tech.indd 10 2012-04-20 09:52:05 Profile Opportunities abound One of the first things the new CEO of Studsvik Anders Jackson noticed was the company’s combination of profound experience and can-do attitude. Along with its substantial technical knowledge, Studsvik is primed to take advantage of opportunities within the industry. text Åke R. Malm · photo Mattias Bardå “My main impression so far is that Studsvik deserves a stronger position in the market,” says the new CEO of Studsvik, Anders Jackson. Having spent most of his professional life in the nuclear industry, Jackson began his new job as CEO in January 2012. Despite being very impressed with overall operations, he sees room for improvement at Studsvik. “I was struck by the commitment and can-do attitude among the staff,” he says. “We also have real high-tech know-how with unique products and services. Still, we can do much better [1:2012] Innova 1 1 AM11-12_ceo.indd 11 2012-04-25 13:39:16 Profile NEW HEAD OF SEGMENT GERMANY: Anders Jackson Age: 53 Education: Master of Science, Physics Engineering Professional background: Jackson spent most of his career at Westinghouse and ABB Atom. From 1996–1998 he worked for Studsvik, and in the mid 2000s he did a stint as an entrepreneur in a family enterprise. Family: Wife and three children, from 20 to 24 years old, plus a Flat-Coated Retriever named Texas. Home: Västerås, two hours from Studsvik’s head office. Interests: Cycling, jogging, skiing, travelling and trying out different foods. He is also licensed to fly a paraglider. businesswise. It should be possible to develop something really good from this.” Jackson believes the market will continue to be driven by increasing demands for energy. The International Atomic Energy Agency predicts that the demand for electricity will double before 2030 and that electricity generation from nuclear power will increase more than 40 percent during the same period. Over 60 “new” countries have expressed interest in building new nuclear plants, and most of the 400 nuclear power reactors that are active today will have to be modernized or dismantled over the coming decade. Consequently, he sees nuclear power as a cornerstone of the energy mix, which should create opportunities for Studsvik. “First of all, we must continue to take care of our home markets and the customers we already have in the best possible way,” says Jackson, “but we also should try to grow in other parts of the world. Personally I believe a lot in the Asian market, where they are continuously building new plants, such as in China and India. And then there is Eastern Europe, which already has a mature nuclear market and a strong need for more energy. Many countries in this region also want to untie themselves from their previous business relationships with Russian suppliers and find new partners.” But new ground has to be bro- ken within the company, too. Jackson sees huge potential to coordinate and bundle offerings to current and new customers. There is already a strong cooperative effort today between Studsvik’s German, U.K. and Swedish operations. But there is also potential for so much more – to offer even better solutions, services and products to customers and increase efficiency. He says, “I want us to leverage the close customer relations and high technical competence in the whole company and focus on high, valueadded solutions. In the long term, I see no reason whatsoever why Studsvik’s can’t be a story of growth, with stable and increasing profitability.” Strategic partner in a changing market With a doctorate in chemical engineering and a career in the industry, Stefan Berbner thinks his new job as Head of segment Germany fits his background well. “It’s a company on a high professional level with an exciting and demanding Stefan Berbner future,” he says. This future is very much affected by Germany’s decision to phase out nuclear power. Berbner sees this as an opportunity for Studsvik to strengthen its position in the market. “Within the broad spectrum of the Studsvik Group, we will be a strategic partner for power companies in service, decontamination and disassembly,” he says. “We are customer-focused and provide complete solutions to meet their needs.” A threat to Studsvik’s development in the German market would be if young engineers perceive the nuclear industry as less attractive now; Berbner thinks it will be just the opposite. “Soon there will be a lot of high-end jobs coming up on the horizon for the planning and physical dismantling phases of nuclear power plants in Germany,” he says. NEW PRESIDENT OF STUDSVIK SAS IN FRANCE: Five-sector focus Starting out with a doctorate in chemistry, Hélène Deniau has spent her entire professional life in the French nuclear industry. She knows the market well and sees it as divided into five sectors: maintenance services, outsourced operations, dismantling, waste treatment and engineering studies. Hélène Deniau “We have experience in all these sectors,” says Deniau. “I think dismantling will be the most important segment in the coming years. As a consequence, three or four years from now, increasing volumes of waste will have to be treated. This too will become a big market in the future.” Studsvik SAS has 35 employees, which makes it a relatively small company there. Having gained the certifications needed to be a supplier to the French nuclear industry, the challenge is to develop a profile on an established market. “We have to be more innovative than the others,” says Deniau. “If we are just another competitor it will be difficult.” 1 2 Innova [1:2012] AM11-12_ceo.indd 12 2012-04-20 09:52:15 News Studsvik/Kobelco developing partnership In the four years since Japan’s Kobe Steel, Ltd. (Kobelco) approached engineers at Studsvik with an idea to partner the marketing of the company’s THOR treatment process in Japan, the relationship has developed slowly but steadily. And that’s just the way Howard Stevens likes it. text Alicia Griswold · photo Istockphoto “The initial idea,” says Stevens, Studsvik’s vice president of engineering, “was for Kobelco to be our representative in Japan when talking to nuclear facilities. In exchange, they were to use our engineering expertise in treating various low-level wastes to develop proposals for work at various nuclear power companies.” Engineers at the steel manufacturer’s waste division are in the final stages of developing proposals for treating waste related to the treatment of water used for cooling nuclear reactors at the Tokyo Electric Power Company (TEPCO), Chubu Electric Power and other nuclear power companies. “The technology is being evaluated in the hopes that they will give us the green light to secure funding for the design of a treatment facility in Japan, specifically at Fukushima where the need is most urgent,” says Stevens. In addition to expanding the company’s presence in Asia, the Kobelco/ Studsvik partnership has led to discussions of other business opportunities in Japan for other divisions. These include large component decommissioning, waste solidification and volume reduction of secondary waste generated from the clean-up activities at Fukushima. Developing relationships with company representatives in other cultures is dependent on understanding that culture. Stevens, who lived in Japan for two years and speaks some Japanese, is one of several Studsvik engineers with experience in Japan. “Speaking the same language, even with a translator, allows us to be more open, even at meetings and dinners,” says Stevens. “We can talk about family and other things, beyond business, and they tend to be more open because they know we can understand their ways of doing things.” So, is four years a long time to wait for a green light? “Not really,” says Stevens. “Our goal is to build a THOR process in Japan. Long-term relationships take time to develop. In fact, the project is still in the beginning stages, but the potential for future business continues to expand.” Taking the necessary time to develop new projects is even more critical as a result of the Fukushima accident that followed the Tōhoku earthquake and tsunami on March 11 2011. designs as to how we might locate and build the new facility. In the future, we’ll look at other opportunities as to how to safely operate the facility in an area where seismic and natural disasters are prevalent.” Fukushima has offered other opportunities and challenges as well. Safety requirements, always a priority, have been heightened, but the accident has compelled Studsvik engineers to examine other wastewater processes beyond ion exchange resins to include the secondary wastes, like those generated by the impact of the tsunami at the Fukushima nuclear power plant. “The Fukushima incident raised a lot of questions,” says Stevens. “We’ve looked at our construction [1:2012] Innova 1 3 AM13-15_local.indd 13 2012-04-20 09:52:23 News PHoTo: roSiTA colSon AMP Selling Points Considerable cost saving for our customers. Increased profitability for SPFM. SPFM efforts are focused on sending only activity to burial. In the AMP program, containers are opened and measured for radiation levels. David Oliver, Director of Stusdvik Processing Facility Memphis, demonstrates how bagged material is evaluated for AMP (above right). If needed, bags are then opened and sorted inside the Supersorter (pictured above left). Savings superheroes When it comes to developing new solutions, most great ideas start with the simple question “What if?” At the Studsvik Processing Facility Memphis (SPFM), process engineers realized that clean material was co-mingling with contaminated material before being discarded, effectively causing the final disposal to weigh more than was necessary. “We realized that if we could characterize each item of waste, we might find that a certain percentage of this waste was actually clean,” says Kevin Graczyk, Operations Manager of SPFM at the Tennessee facility. After experimenting with different sorting and modeling techniques, engineers discovered they could pull 70 percent clean material out of each container. Because customers were paying $ 3.42 per pound, the new process, when applied, could reduce their cost to about $ 2 per pound. This amounts to savings of almost $ 1.50 per pound when multiplied by the average cost per pound of one container. That’s great news for customers, but the benefits for SPFM were just as good. “We were making $ 0.10–$ 0.15 per pound on waste, but the advanced sorting could improve our profit margin by close to $ 1 per pound for every pound that would pass Advanced Material Processing (AMP),” says Graczyk. As the program developed, the team was able to evaluate whether they could open up bags and actually dig for truly contaminated material, says Graczyk. This idea evolved into the SuperSort program, which succeeded in moving the AMP material from a 70 percent average to about an 85 percent average. The reduction in low level radioactive waste (LLRW) sent to Clive, Utah can save a customer thousands of dollars per shipment. PROBLEM Because of the nature of nuclear work, clean materials were being discarded with contaminated materials in a manner known as co-mingling. This resulted in a higher-than-necessary amount of waste. SOLUTION AMP or Advanced Material Process. By characterizing each item of waste, Studsvik’s SPFM team reduced the percentage of waste and, as a result, the overall cost per disposal. text Alicia Griswold How it works Materials that do not meet the bulk survey for release/disposal (BSFR) criteria are sorted through the AMP process sorting area. These materials include those with dose rates that are too high for BSFR directly or which fail the initial In Situ Object Counting System (ISOCS) process. The program can also take on materials in non-approved containers that were not designed for landfill tipping, or in a container/package that cannot be placed and easily unloaded in an SPFM approved roll-off container. There are materials that simply cannot be included in the program unless they undergo additional processing and repackaging. These include filters, hoses, hot particle trash, high contamination trash, debris, and trash with high dose rates. Once a container is opened and its radiation levels measured with a hand-held MicroR meters, waste with a low enough radiation is sent to BSFR processing. Waste that is not low enough is sent through the SuperSort program. AMP technicians evaluate metal for the Free Release Program, decontamination to BSFR levels, and for processing for class-A disposal (sent to the facility in Clive, Utah). Meanwhile at the SuperSort area, bags are opened in a safe area and individual pieces are surveyed with friskers and MicroR meters. DAW (dry active waste) that does not meet BSFR criteria after being super sorted is repackaged and sent to the Clive facility. Other waste types and components are evaluated for decontamination and disposal alternatives. 1 4 Innova [1:2012] AM13-15_local.indd 14 2012-04-20 09:52:25 News Talking ’bout this generation Problem: A lack of nuclear engineers in the current generation. Solution: Develop a recruitment network of young engineers and recent graduates from surrounding colleges and universities. text Alicia Griswold · photo Thomas Brown and Sahar Torabzadeh As Vice President of Engi- neering for Studsvik in Atlanta, Ga., Howard Stevens has his eye on the calendar. With each passing year the industry divide between the oldest engineers and the youngest widens. As the industry ages, so do the majority of its engineers, and that group, which Stevens describes as being in the latter stages of their careers, is preparing for retirement. Like many industries, nuclear engineering rode a tremendous postwar boom when production shifted its focus from defense to peacetime industries, especially in electricity powered by nuclear energy. But when the industry found itself in a period of no growth, many universities closed down their nuclear engineering programs. But while the industry’s popularity declined, the world’s search for lowcarbon sources of power has continually grown making nuclear energy a viable option once again. With its greater commitment to safety and the growing development of advanced processes for waste removal, the industry is attracting more and more engineering graduates who consider nuclear energy a viable career path. With relationships at vari- ous universities in the southeastern U.S. – Georgia Institute of Technology, Atlanta, Auburn University in Alabama, South Carolina’s Clemson University and the Universities of Tennessee and South Carolina, among others – the company is planning for a future that will be here sooner rather than later. Today’s graduates bring a fresh per- “Today’s engineering programs are teaching their students how to think and that involves asking questions and not accepting the status quo. That’s what we’re looking for.” Howard Stevens, Vice President, Engineering. spective to the industry, says Stevens. “They bring technology with them but they’re also inquisitive, which challenges us and the status quo. Their form of creativity is as simple as asking, ‘Why are we doing this?’ and ‘Can we do it a different way?’” For example, one team of young engineers looked at an existing process and asked if it could be applied to another waste form. “As a result, we’re designing a system for AREVA (a French mining and energy conglomerate) to treat a waste form that hasn’t been treated by this particular process before,” says Stevens. “These new engineers are involved and are bringing up innovative ways to solve the problems that have affected that client company for many years.” Anne Lalinde, HR Manager in the Atlanta office, works with Stevens to recruit new talent. In her role she looks for opportunities in the various regional institutions to make students aware of Studsvik. “We also look for ways to give back to the school, to be around and be a recognizable name,” she says. This might involve long days of mock interviews hosted by colleges, which give Lalinde a chance to develop her pipeline of contacts with graduating seniors and their professors. “We are developing the potential for mentorships and speaking engagements as ways to engage our team with universities,” says Lalinde. “We want to know what the students are interested in to help us prepare for the next generation of employees.” Hands-on experience is high on the list of graduating engineers. “Because we’re small, everyone gets involved in lots of projects,” she says. “Ours get into R&D, they use our laboratory scale systems to do research for clients, and they’re involved in pilot plant operations in Colorado and in learning how our full scale process runs at our facility in Erwin, Tennessee.” Sahar Torabzadeh was recruited from the University of Alabama at Huntsville. Thomas Brown found his future with Studsvik at alumni career fair, Georgia Institute of Technology. [1:2012] Innova 1 5 AM13-15_local.indd 15 2012-04-25 13:39:33 Time off Sudoku difficult 5 9 1 3 3 7 5 6 1 5 8 2 4 7 6 3 4 8 9 7 2 7 9 1 5 6 3 6 9 4 7 Brain puzzl e Quick-to-prepare Stir-fried crispy vegetables served with rice or noodles are a tasty food that can be prepared quickly. Of course it is possible to add meat, poultry or seafood to the dish. Enjoy! Stir-fried vegetables 4 servings 10 to 11 ounces cabbage 2 carrots 2 red onions 1 sweet pepper 7 ounces broccoli 1 tablespoon cooking oil 2 tablespoons sesame seeds Sweet chili sauce: 1 tablespoon finely grated ginger 2 finely chopped garlic cloves 3 tablespoons sweet chili sauce 3 tablespoons Japanese soy sauce 2 tablespoons sesame oil Directions: Shred cabbage, sweet pepper, carrots and onions. Cut the broccoli into small florets. Mix all sauce ingredients. Heat a wok or a large frying pan and add the cooking oil. Fry the vegetables at a high temperature while stirring. When the vegetables are slightly soft, but still crisp add the wok sauce. Let it boil for a couple of minutes, sprinkle sesame seeds over the dish and serve with rice or noodles. Energy: 130 kcal per serving Fat: 8.3 g per serving Good luck! Find four nu m using the clu bers e s below: The sum of a ll th e n umbers is 31. Only one num b e r is o dd. Th number minu s the lowest n e highest umb If you subtra ct the middle er is 7. tw numbers, it e quals 2. There o are no duplicate numbers. Find the answ er at the bottom of the page. Guess the photo What is this? Find out by turning the magazine upsidedown! Brainpuzzle: The numbers are 12, 8, 6, and 5. Guess the photo: Experiments on leaching of spent fuel at Studsvik’s Hot Cell Laboratory. AM16_back.indd 16 u.S. EditiON Studsvik AB, P.O. Box 556, SE-611 10 Nyköping. Phone: +46 155 22 10 00, Fax: +46 155 26 30 00, e-mail: studsvik@studsvik.se, www.studsvik.com 2012-04-20 09:52:30