Sweden
Fullyace Ltd
廚餘處理器
Composting Machine
Certificate/入口証明書
ALS LAB REPORT/堆肥測試結果
＊ 堆肥結果參考於香港有機資源中心一般
農業用途的標準
COMPOST ANALYSIS FROM TAI LUNG EXPERIMENTAL STATION OF
AGRICULTURE, FISHERIES AND CONSERVATION DEPARTMENT
ORGANIC FARMING SECTION/大龍農場堆肥測試結果
＊ 結論: 測試結果可供農業用途
COMPOST ANALYSIS FROM TAI LUNG EXPERIMENTAL STATION OF
AGRICULTURE, FISHERIES AND CONSERVATION DEPARTMENT
ORGANIC FARMING SECTION/大龍農場堆肥測試結果
INNER VIEW OF THE MACHINE/廚餘處理器內部概念
MODEL/型號
型號/Model no.
B-50
B-50
廚餘處理容量/Waste can handle
每天5-8公斤
5-8 kg/day
主機尺寸(厘米)/Measurement (cm) 74(長) x 51(濶) x 63(高)
74(L) x 51(W) x 63(H)
主機重量/Weight
105公斤
105 kg
每月耗電量/Electric spec
32 kWh
32 kWh /month
最高消耗/Effect kW
.8 kW
.8 kW
相對每日處理廚餘人數/No. of
people waste that can handle
20
20
主要市場/Target audience
私人住宅, 別墅
private households, villas
MODEL/型號
型號/Model no.
B-100
B-100
廚餘處理容量/Waste can handle
每天10公斤
10 kg/day
主機尺寸(厘米)/Measurement (cm) 115(長) x 51(濶) x 63(高)
115(L) x 51(W )x 63(H)
主機重量/Weight
175公斤
175 kg
每月耗電量/Electric spec
65 kWh
65 kWh /month
最高消耗/Effect kW
.45 kW
.45 kW
相對每日處理廚餘人數/No. of
people waste that can handle
50
50
主要市場/Target audience
飯堂, 餐廳, 別墅
Canteens, villas
MODEL/型號
型號/Model no.
B-250
B-250
廚餘處理容量/Waste can handle
每天25公斤
25 kg/day
主機尺寸(厘米)/Measurement (cm) 148(長) x 68(濶) x 58(高)
148(L) x 68(W) x 58(H)
主機重量/Weight
240公斤
240 kg
每月耗電量/Electric spec
161 kWh
161 kWh /month
最高消耗/Effect kW
2.4 kW
2.4 kW
相對每日處理廚餘人數/No. of
people waste that can handle
150
150
主要市場/Target audience
飯堂, 餐廳, 別墅
Canteens, villas
MODEL/型號
型號/Model no.
B-500
B-500
廚餘處理容量/Waste can handle
每天50公斤
50 kg/day
主機尺寸(厘米)/Measurement (cm) 175(長) x 78(濶)x100(高)
175(L) x 78(W) x 100(H)
主機重量/Weight
250公斤
250 kg
每月耗電量/Electric spec
320 kWh
320 kWh /month
最高消耗/Effect kW
2.9 kW
2.9 kW
相對每日處理廚餘人數/No. of
people waste that can handle
250人
250
主要市場/Target audience
飯堂, 餐廳, 別墅
Canteens, villas
MODEL/型號
型號/Model no.
B-1000
B-1000
廚餘處理容量/Waste can handle
每天100公斤
100 kg/day
主機尺寸(厘米)/Measurement (cm) 195(長) x 88(濶) x 115(高)
195(L) x 88(W) x 115(H)
主機重量/Weight
375公斤
375 kg
每月耗電量/Electric spec
650 kWh
650 kWh /month
最高消耗/Effect kW
2.4 kW
2.4 kW
相對每日處理廚餘人數/No. of
people waste that can handle
500人
500
主要市場/Target audience
酒店, 飯堂, 餐廳, 酒樓, 學校
hotels, catering, restaurants,
schools
MODEL/型號
型號/Model no.
B-2000
B-2000
廚餘處理容量/Waste can handle
每天200公斤
200 kg/day
主機尺寸(厘米)/Measurement (cm) 295(長) x 88(濶) x 115(高)
295(L) x 88(W) x 115(H)
主機重量/Weight
450公斤
450 kg
每月耗電量/Electric spec
2,000 kWh
2,000 kWh /month
最高消耗/Effect kW
3.9 kW
3.9 kW
相對每日處理廚餘人數/No. of
people waste that can handle
1,000人
1,000
主要市場/Target audience
酒店, 飯堂
hotels, catering
MODEL/型號
型號/Model no.
B-3000
B-3000
廚餘處理容量/Waste can handle
每天300公斤
300 kg/day
主機尺寸(厘米)/Measurement (cm) 395(長) x 140(濶) x 115(高)
395(L) x 140(W) x 115(H)
主機重量/Weight
675公斤
675 kg
每月耗電量/Electric spec
3,200 kWh
3,200 kWh /month
最高消耗/Effect kW
6.2 kW
6.2 kW
相對每日處理廚餘人數/No. of
people waste that can handle
1,500人
1,500
主要市場/Target audience
酒店, 飯堂, 大型商場
hotels, catering, shopping
malls
MODEL/型號
型號/Model no.
B-4000
B-4000
廚餘處理容量/Waste can handle
每天400-500公斤
400-500 kg/day
主機尺寸(厘米)/Measurement (cm) 400(長) x 140(濶) x 187(高)
400(L) x 140(W) x 187(H)
主機重量/Weight
900公斤
900 kg
每月耗電量/Electric spec
4,500 kWh
4,500 kWh /month
最高消耗/Effect kW
9 kW
9 kW
相對每日處理廚餘人數/No. of
people waste that can handle
2,000人
2,000
主要市場/Target audience
酒店, 酒樓, 大型商場, 屋苑
hotels, restaurants, shopping
mall, condominium
MODEL/型號
型號/Model no.
B-6000
B-6000
廚餘處理容量/Waste can handle
每天600-1,000公斤
600-1,000 kg/day
主機尺寸(厘米)/Measurement (cm) 500(長) x 140(濶) x 187(高)
500(L) x 140(W) x 187(H)
主機重量/Weight
1,150公斤
1,150 kg
每月耗電量/Electric spec
7,000 kWh
7,000 kWh /month
最高消耗/Effect kW
15 kW
15 kW
相對每日處理廚餘人數/No. of
people waste that can handle
3,000-5,000人
3,000-5,000
主要市場/Target audience
酒店, 酒樓, 大型商場, 屋苑
Hotels, restaurants,
supermarkets, Housing estates
MODEL/型號
型號/Model no.
B-12,000
B-12,000
廚餘處理容量/Waste can handle
每天1200公斤
1200 kg/day
主機尺寸(厘米)/Measurement (cm) 500(長) x 240(濶) x 251(高)
500(L) x 240(W) x 251(H)
主機重量/Weight
2,000公斤
2,000 kg
每月耗電量/Electric spec
10,000 kWh
10,000 kWh /month
最高消耗/Effect kW
20 kW
20 kW
相對每日處理廚餘人數/No. of
people waste that can handle
6,000-7,000人
6,000-7,000
主要市場/Target audience
酒店, 酒樓, 大型商場, 屋苑
Hotel, restaurant, supermarket,
house estate
MODEL/型號
型號/Model no.
B-18,000
B-18,000
廚餘處理容量/Waste can handle
每天1,800- 2,000公斤
1,800-2,000 kg/day
主機尺寸(厘米)/Measurement (cm) 650(長) x 240(濶) x 251(高)
650(L) x 240(W) x 251(H)
主機重量/Weight
2500公斤
2500 kg
每月耗電量/Electric spec
14,000 kWh
14,000 kWh /month
最高消耗/Effect kW
20 kW
20 kW
相對每日處理廚餘人數/No. of
people waste that can handle
8,000-10,000人
8,000-10,000
主要市場/Target audience
酒店, 酒樓, 大型商場, 屋苑
Hotels, restaurants, supermarkets,
housing estates, shopping malls
Using manual
Certificate
Bio-Tec B-series. As described in the technical documentation is in conformity with the
Machine safety Directive 89/392/EEC as amended by 91/s68/EEC and 93/44/EEc and is
manufactured under a quality system. It is also in conformity with the requirement of the
Electro Magnetic Compatibility directive 89/336/EEC and is manufactured in accordance
with harmonized standards EN 50-081-2. It also satisfies the essential requirements of the
low voltage directive 73/23/EEC amended by 93/68/EEC.
Machine description:
The Bio-Tec system consists of the following:
-One, two or more chambers, due to model, enabling a continuously process.
-Agitation device including automation.
-Heating system: direct electric, hot water or steam.
-Fan system in order to secure aerobic process.
-Preheating system.
-Process controlling unit, including display showing the process temperature etc.
-Emergency stop and safety devices.
Using manual
1.
INTRODUCTION
This machine is guaranteed by Fullyce Ltd for twelve months from the date of purchase from FullyAce Ltd or from one of
its distributors or dealers.
Please notify the carrier and the supplier within 3 days if anything is missing or is damaged. Check that the correct
machine has been supplied and that the voltage, marked on the rating plate at the front of the machine, is suitable for the
supply and control voltage available.
2.
INSTALLATION
The machine is fitted with a pipe for air outlet. The pipe connected to the fan should be minimum 50 mm and if possible
connected to the sewage system.
3.
Electrical connection
All electrical work must be carried out by a qualified electrician and in accordance with the current local regulations. The
machine is fitted with a rubber cable with either an ECC 16A 3 phase plug connection or a standard 230V plug. Connect
the plug to the power supply in the building. Start the machine and control the rotation of the output screw. If it rotate the
wrong way change tow phases in the plug.
4.
INTRODUCTION BIO-TEC
Decomposition of organic material is not a new phenomenon. At the same time life began, a process for decomposition
was founded.
Generally the organic material can be treated in two ways, either aerobically by composting (fertilizer) or anaerobic ally
by digestion (biogas).
In order to really confuse, in our opinion, there is another system – Fermentation through Bio-Tec, a combination of
special microbes which accelerate the metabolism that take place in the initial part of the decomposition.
Using manual
Explanation to process schedule Bio-Tec
1.
inlet of organic material
2.
Process chamber. Heating system: direct electric, hot water or steam together with heat generated by the microbes will
heat up the organic material to reach the optimal effect at a temperature of 60 degrees Celsius.
The temperature is between 50 and 70 degrees Celsius during the process 24 – 48 hours. The agitating device including
the special choice of paddles together with the fan system will secure mixing and aeration in order to obtain an aerobic
process.
The paddles (reversible) together with the screening net (dividing the process chamber and the second chamber)
prevents not processed material passing quickly and securing the process temperature.
In some models heat exchanger will be used in order to accelerate the condensing phase and in the same time generate
preheated air into the system with less energy consumption as result.
The process controlling unit including display showing the process temperature together with a logging system or printer
will show and secure the on-going process. The controlling unit will automatically control the heat (2 sensors measuring
the heat, 1 in the center of the material, 1 the temperature of the heating device) as well as the rotation and the fan
system.
Safety devices are placed on vital parts of the machine.
3.
Outlet. As the process is continuously on-going the processed material will automatically be discharged converted to a
powder.
Heating system together with the microbe activity make it possible that the process reach the temperature of at least 70
degrees Celsius in at least 1 hour (normally 12-24 hours)
The process transforms the organic material to a powder within 24 – 48 hours.
Process controlling unit including display showing the process temperature together with a logging system or printer will
show and secure the on-going process.
Using manual
OPERATION
1.
Bring assorted material into Bio-Tec. The smaller size the better and it is very important to sort out heavy metals, plastics
etc.
2.
The material has to be mixed with the agitator in order to secure aeration and at the same time regulating heat and water
balance.
3.
Adjust water content. The optimal water content for the process is approximately 60%. Household and restaurant waste
normally content 75 to 85 % water with a high level of nitrogen. If the water content exceeds 60% chose between the
following treatment:
- Adding dry material as saw dust, already fermented material or other dry organic material.
- Accepting longer process time than 48 hours and allowing Bio-Tec drying the material by the process heat.
-Drying the material before inlet.
4.
By adding heat in the initial phase the process will be accelerated. The special microbes accelerates the metabolism that
take place in the initial part of the process and will then reach optimal effect at a temperature of 70 degrees Celsius. After
this initial phase, heat will only be added as support as the microbes generates their own heat. The PH-value in the inlet
material should be within PH 5 to 10 in order not to have any negative effect on the process. The fermented material will
have a slightly lower PH-value than the inlet material. As the process is continuously on-going the ready fermented
material will be discharged converted to a powder with a volume of 25 to 40 % of the inlet volume and with a water
content of approximately 10 to 25 %. The fermentation takes place in a process temperature of 70 degrees during
approximately 24 to 72 hours in the total mix in order to fully secure hygienization without remaining weed or pathogens.
Clients
List of current clients of Fullyace in Hong Kong :
-The HSBC takes the rental scheme of the Company by renting the BIOTEC B2000
which can handle 200kg of food wastes daily .Fullyace provides this service to the Bank starting from April, 2010
for a period of 3 years .
-Tsit Wing Coffee Ltd – their coffee and tea wastes are delivered to our site in Fanling for processing at least twice a
year.
-Hip Hing Construction Ltd bought the BIOTEC B1000 for their construction site to handle the wood planks of a CLP
substation at the old airport in Kowloon Bay .
Wood planks after shredding and food wastes from Welcome Supermarket gives a good C/N (Carbon/Nitrogen)
ratio for making fertilizer. Lately , Hip Hing Construction Ltd has moved the machine to a new construction site,
one of the CLP substation at the new airport .
-Yan Oi Tong Tin Ka Ping Secondary School, Eco Park at Tuen Mun, bought the model B1000 too. Food wastes
from nearby kindergartens , elderly homes and restaurants are collected to combine with their farm wastes to
make fertilizer for their own use.
-The Hong Kong International Airport has installed the B2000 at the Terminal 1 in December 2010. This B2000 is
fully automatic, includes the lid opener, the bin lifter which is operated by a hydraulic system.
-CLP Holdings Ltd is using the B100 at the Strafford Center in Tai Po to handle their food wastes from their
canteen. As agreed , with arrangement, they will open and welcome our enquirers for site visit.
Questions Often asked
Food Waste Composting Equipment
Volume of waste reduction within 24 hours
100% for carbohydrates ,protein and fat meat items ; 90-95% for high fiber
items , like wiping papers and orange peels.
Is sorting of food waste required?
Yes especially plastic sheets and big size items over 4 cm³. Plastic sheets may
melt or tear and form in lumps or thread like item which can cause damages to
the paddles and congestion to the machine.
Kinds of food waste and their composition that
can be composted by the supplied food waste
composting equipment
All organic items can be put into the machine which include regular food wastes
except chunky bones; brown wastes include no chemical treated papers,
shredded wood chips or garden wastes. No big quantity (over 20%) of
concentrated syrup, oil, vinegar of each load of food waste related to the
capacity of the machine are suggested to put in .
End products, liquid or solid fertilizer
Solid fertilizer
Are the end products complying with relevant
local statutory requirements?
The end products are tested with the Swedish laboratory as well as the local lab
conducted by the Agricultural, Fisheries and the Conservative Dept and the ASL
Laboratory groups recommended by the Organic Resources Center. All reports
show the end products comply with the requirements for agricultural use.
How is odour removed?
Activated carbon and the bark from trees found in the Norwegian area.
Material of equipment body/thickness
Material is SS304 or equivalent , stainless steel . It varies from different parts of
the machine; the body is 2mm thick , the frame is 3-4mm
Questions Often asked
Material of equipment chamber/thickness
Material is SS304 or equivalent stainless steel. The chamber is 2mm ,
Material of mixer
Material is SS304 or equivalent stainless steel .The paddles and the shaft are
over 4mm -8mm according to the different sizes of the machine
Frequency of operation of mixer
The mixer is normally set by operating 10 times in an hour, the pattern is 3 times
forward and 1 time backward.
Heater with temperature control incorporated?
Yes. There are mainly two temperatures reading. One is from the parameter of
the machine that can reach up to 130 ˚C or higher if required and the
temperature at the inner part of the compost is usually at 50-70 ˚ C.
Water supply required?
No
Drain point required?
No
Exhaust air pipe required?
Yes . It is recommended to put the air pipe into the drainage system
Detail of control panel
(Signals that can be read from the control panel)
This is the control panel that shows the temperature of the Compost.
Questions Often asked
safety devices
When the control panel is closed with a door , the operation green light is on . If
the red light is on, there are items need to be checked. For emergency stop,
press in the red mushroom shaped button.
The black switch on the left is for operating the automatic hydraulic bin lifter and
the black mark on the right is the key for locking the control panel. Same key is
used for locking the lid opener.
Another safety device is when the lid is open, the paddles will stop moving.
Another safety device to protect the engine is once the paddles cannot move
forward 2 times and backward 1 time , the engine will totally shut down for any
damages occur .
Bacteria
What is the operation temperature of bacteria?
Microbes are used one time with enough for the setting up of the machine. They
shouldn’t be needed again unless the machine has to start again due to accident
happens that kills all the microbes.
These microbes are permitted to import by the Port Health Office of the
Department of Health, HK
50-70o C
Questions Often asked
What is the life of bacteria if no organic waste is fed?
The microbes will be in a dormant status after two weeks with no
feeding. Fresh compost from another machine can use to activate the
old compost too.
What is the Incubation time of bacteria?(Time after which
food waste composting could start with
maximum capacity)
When the microbes are put in the
pre-heated machine and enough quantity of food wastes, once the
engine is started, the microbes will be activated immediately. It
usually takes a week for food waste composting to start with
maximum capacity.
Medium
Is medium required?
none
What is the material of the medium?
no
What is the replacement frequency of the medium?
no
BRIEFING/簡略
The BIOTEC composting machine is originally designed in Sweden which is
made of 100% 304 or higher grade of stainless steel and has been in the Northern
Europe market for over 15years. Food wastes can be composted within 24-48 hours
with temperature maintains at 63-70 °C and therefore is operated almost without odor .
Built-in filter is found in small models , and from model B250 upwards, an external
Biofilter can be installed. The Biofilter is filled with a mixture of barks from selected trees
at the area of the Scandinavian region. The machine is fully automatic, easy to operate,
energy saving and meet all the requirements of the CE certification. Safety devices are
set for the engine and on all vital parts, therefore, electricity can be disconnected
instantly and no breaking down of the engine will occur. The microbes that the machine
use are permitted to be imported by the Port Health Office Department Of Health,
Europe and Japan. The food wastes can be reduced by 90% by using this technology
and the only and final end product from the machine is certified by Ta Lung
Experimental Station under the Agriculture, Fisheries and Conservation Department
Organic Farming Section and ALS Laboratory Group, both stated that the compost is
suitable for agricultural usage. The BIOTEC has standardized systems from 5 to
600kg daily. Larger installation of over 1 ton will be custom made to meet clients
requirements and necessities.
BRIEFING/簡略
BIOTEC廚餘處理器原裝瑞典設計, 整部是100% 由304型號或更高的不銹鋼製造。此品牌已在瑞典
市場使用超過15年。 廚餘可以在24-48小時內腐化, 機內溫度一直保持 63-70 °C, 固此機器運作過程中,
沒有臭的氣味。 細型號機有內置過濾器, 由B250 型號起則安裝外設”植物過濾器”。 器內用上北歐不
同
種類的樹皮, 效果其佳。 BIOTEC是全自動操作, 容易使用, 慳電及完全符合歐洲機器安全規例。 全機設
有多點安全措施, 有任何操作出錯時電源會自動截斷, 機器之摩打亦不會因此報銷。 BIOTEC 所有的酵
酶是經由香港衛生處批准入口, 此菌亦可入口到日本及歐洲各地。 由以上各種配合, 廚餘在機內之體積
大減九成, 而最後成品是粉狀的堆肥。 堆肥經過香港漁農處內屬的有機農場及 ASL 化驗所証明可作耕
作之用。 BIOTEC 設有由每天 50-600 公斤標準設計的型號, 以供選擇。 如需要處理一噸以上廚餘的則
跟隨用戶需要而度身定做。
Pictures/圖片
BIOTEC B500 was used in the waste refuses room in a complex where residents handle their own wastes/
在瑞典私人屋苑 , 廚餘處理器通常都已設備在垃圾房內
Pictures/圖片
Collecting bin at B3000/收集堆肥的桶
Pictures/圖片
BIOTEC B3000 was used at ICA Moss, Supermarket in Sweden/
在瑞典, 超級市塲通常都會放置廚餘處理器, 將要棄置的食物即時處理.
Pictures/圖片
BIOTEC B18000 was used at poultry farm in Sweden handling egg shells and crushed bones from cattle/
這個体積如貨櫃大的廚餘處理器是瑞典一个雞場用来處理它們的雞蛋殼及巳壓碎的牛骨.
Pictures/圖片
Construction site at the Kai Tak Airport of Hip Hing Construction Co. Ltd 2009./
協興建築有限公司將環保概念引進它們的建築地盆 . 他們購買了BIOTEC来處理地盆用後之木板.
Pictures/圖片
BIOTEC B50 installed at a private farm in 2010/
在粉嶺坪輋一個私人農場.
Pictures/圖片
BIOTEC B1000 was installed at the ECO FARM of the TIN KA PING SECONDARY SCHOOL in TUEN MUN.
Celebrities were introduced to the machine on their opening ceremony in 2009./
屯門仁愛堂田家炳中學選用了BIOTEC 在他們的環保農塲操作.
Pictures/圖片
BIOTEC B2000 Installed at FANLING, Handling waste from HSBC
滙豐銀行租用BIOTECB2000用來處理飯堂的廚餘
Pictures/圖片
BIOTEC B100 Testing at CLP Strafford House Headquarter/
中華電力在史提福樓試用BIOTECB100
The filter of Bio-Tec
The filter is fit in to the
space available where
machines are set up. Filter
area needed for the
B2000 is approximately 1
sq meter.
The filter is fit in to
the Bio-Tec model
B50-B100
End product
compost/堆肥
INSTRUCTIONS OF OPERATING THE HYDRAULIC BINLIFTER
1.
Bring assorted material into Bio-Tec. The smaller size the better and it is very important to sort out heavy
metals, plastics etc. Before operating the bin lifter, the lock at inlet door must be unlocked.
The bin lifter is electric/hydraulic for two wheeled bins. The bin is pushed to the lifter and then the bin will be
hooked on to the device. User manually operates the bin lifting with the black turnable switch at the panel in
front of machine.
http://www.youtube.com/watch?v=B2M-a-6Ud6U
Click to view
The switch must be held until the bin is emptied and then operator turns it clockwise until the bin is back on
the ground again.
The automatic door opens and closes with the same switch that operates the lifter. It opens the door fully
before the lifter starts and then stays open until the bin is back on the ground when the door closes.
2.
The material will be mixed by the agitator in order to secure aeration and at the same time the processor and
the ventilation regulate heat and water balance.
3.
Adjust water content. The optimal water content for the process is approximately 60%. on the household and
restaurant waste normally has the content of 75 to 85 % water with a high level of nitrogen. If the water
content exceeds 60% , choose from the following treatments:
- Adding dry material as saw dust, already fermented material or other dry organic material.
- Accepting longer process time than 48 hours and allowing Bio-Tec drying the material by the process heat.
-Drain the material from excess water before inlet.
Maintenance
As the Bio-Tec food composting system has one year warranty, maintenance during the first year is limited to daily
cleaning , security check and function control
Cleaning of the ventilation holes inside the machine is done by usage of a brush
Function control; check that no big pieces of bones are put into the machine which could damage paddles or shaft.
Metal and plastic items have to be removed.
Check that the safety switch works properly; this is done by pushing in the red button and then try to maneuver the
bin lifter, the green light should also be off.
Control that the red alarm light at the maneuver panel is not lighten.
Check that doors and lids are properly closed, and locked.
Check for leakage from hydraulic engine and hoses.
Function control of the outlet filter is done by putting the hand close to the outlet; a warm blow
should be felt.
Control of the level of compost in the collecting bin that places in front of the machine, it cannot get
so high that the outlet mechanism is covered.
OPERATION HINTS
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Example of acceptable organic waste material:
Waste of vegetables, peals
Waste of fruit
Waste of root vegetables, bulk of cabbage needs to be chopped in small pieces and long fibres need to be
cut in small pieces.
Bread crumbs
Eggs, eggshell
Coffee grounds, tea leaves
Cut flowers
Kitchen roll, paper napkins
Waste of meat and fish bones – faster decomposition process if chopped into small pieces.
WARNING: Coconuts or fruit, vegetable with a hard shell are not allowed because the material is hard to
decompose.
Example of NON acceptable material:
Heavy metal,
Vacuum cleaner disposal bags
Tobacco and ashes (contains heavy metal)
Nappies
Plastic bags
Aluminium foil
Packing paper, pallets
Cat and dog litter
操作指示
可投之食物
＊如要加入大件的骨頭或木頭, 請預先切斷作一小塊, 以方便機器處理
不投入之食物
安全証明書
Bio-tec _________有機垃圾器送檢後, 完全符合瑞典國家機器製造部門之:1.) 機器安全指引89/392/EEC
2.) 修改指引91/S68/EEC
3.) 再修改指引93/44/EE
此外亦獲國家電機處電磁部門根據89/336/EEC 則例認可有關機器符合安全保護條例。
並符合和諧標準(環境保護) 指引EN50-081-2 。
用電安全方面:瑞典電機處根據73/23/EEC電壓指引及 93/68/EEC修訂指引, 認可有關機器符合安全所
須。
Bio-tec 有機垃圾處理器簡介
- 每台機器內設最少兩個或以上的倉櫃(視乎型號), 此設計是要令機器有不停攪拌的效果
- 自動攪拌器一支
- 發熱系統: 透過電力, 熱水或蒸氣使有廢物暖化而進行腐化程序
- 風扇系統, 在操作過程中能帶動更多氧氣加速物料腐化
- 機器運作前之發熱線
- 控制顯示器, 溫度計及紀錄運作程序顯示器, 令過程一目了然
- 緊急及安全開關器
使用說明書
1.
將已分類之廚餘放進120公升容量之廚餘桶筒內。廚餘內不可含體積大的骨頭 , 塑膠、玻
璃 、瓷器及金屬等之物體。 注意在啓動自動臂操作時，蓋掩的鎖一定要先扭開。
2.
將120公升容量的廚餘桶推進入自動臂內，讓廚餘桶自然地掛在邊沿上，這個設計已將廚餘桶緊扣著臂
架中央，只要持續扭動在機身前面黑色的按鈕 (見圖) ， 機器的蓋掩便會自動打開，自動臂慢慢將廚餘
桶提升直至能夠將桶內的廚餘全倒進機倉內，然後，反方向扭動黑色的按鈕，自動臂便慢慢把廚餘放回
地上的位置。工作完成後，只要繼續扭動黑色的按鈕，機器的蓋掩便會自動關上。蓋掩關上後內置的攪
拌器才自動開啓轉動操作。
http://www.youtube.com/watch?v=B2M-a-6Ud6U
在24 – 48小時內，倉內溫度可提升至攝氏 70°C。槳形的攪拌器及通風系統聯合運作，加速廚餘的腐化
過程。攪拌器反方向的轉動和內設的隔網是防止未完全腐化的廚餘被帶入隔鄰倉櫃內及防止温度降底。
3. 大型號的機器附設多個發熱系統。發熱系統是用作預熱機器之用 , 此外, 是幫助加速廚餘腐化的過程 及
防止臭味產生 , 是機內其中一個重要的部份。
4. 機器表面設有顯示器，運作紀錄及温度控制均能一目了然。温度由兩個獨立感應器連繫。一個在物料倉
內，另一個在發熱線旁邊四周 , 目的是要求達到最接近確實的温度。另外，攪拌器及通風系統均是自動
操作並附設有意外發生時 , 會自動關閉的安全措施。
5. 機器運作期間，廚餘已慢慢變成粉狀堆肥。堆肥慢慢累積 , 直至達到機身左面出口處之水平位 , 堆肥自
動便會被帶出。機外預先放置膠桶 , 以便收集。
操作小貼士
•
此機器只可以處理可分解之有機垃圾，例如食物廚餘、可分解的膠袋、木屑、茶渣、咖啡渣等 (以
下概括總稱為廚餘)。不能分解的塑膠，玻璃，瓷器，金屬類的物品，或所有含腐化性和有毒性的
液體 , 均不能放進機器內。可食用而濃度高之酸，鹼，辣，鹹，甜，肥肉或肉類的皮 , 也應照機器
的體積容量，作比例地，分多次的放入機內處理。魚骨，軟骨可以百分之百妥善處理。大塊及硬的
雞，豬，羊，牛骨, 椰子及果實則盡量避免。
•
廚餘的體積應盡量維持在4 - 5立方厘米以下為佳。木屑則限於1-2厘米體積.
•
第一次開機時，是需要足夠的廚餘，剛剛蓋過軸心的水平為準，這樣攪拌槳在攪動時，被帶動的空
氣將完全接觸到物料，幫助更多氧氣滲入，加速整個腐化過程。
•
廚餘處理時不可以太濕。最佳濕度是60%。家居，餐廳及酒樓廚餘一般含75-85% 的水份，亦含很
高的氮原素。如廚餘水份太高時，可加入乾身的物料，如木糠，乾葉，紙巾，茶或咖啡渣等。
•
盡可能先將廚餘內的水滴乾或放在通風處略吹乾。
•
處理廚餘前最好先將機器加熱。保持攝氏 60-70°C是最佳處理廚餘的温度。過程中亦要注意廚餘的
酸鹼度。為避免產生不良效果，不要一次過放太多或太濃的五味物料。
•
一噸重的廚餘處理後，約有25 -40%化為堆肥，其中10-25%為水份。
•
温度保持在攝氏60-70°C 是足夠防止雜草或病菌如沙門氏菌及大腸桿菌的病原體在堆肥內滋生。
注意事項
•
有機廢物處理器有一年免費保養期。
•
機器運到時, 請檢查機器內之所有配件, 如有不足, 於三天內可免費補給。
•
機器只適用於220-240伏特電源
•
機器附帶一條長75mm(厘米)風喉, 將風喉一端接駁至機身風口出處, 另一端放進溝槽內即可。
•
由合格電力工程師接駁電源, 此機器附帶ECC16A之插頭一個。
Customer’s report
Data provided 2003-11-03
Report analysis 2003-11-26
Data were provided by Bioprocesser Ltd toAnalyCen to analysis the fertilizer made from a supermarket,
Nykoping, in Sweden.
Specifications
Result
Dryness
80.2
Total of Carbon
49
Flammable
86.8
Ash remains
13.2
P/H
6
Customer’s report 2
The 2nd report is from another supermarket, Terrakottag K3 in Sweden
Specifications
Result
Specifications
Result
Dryness
88.8
Cobalt
< 2.50
Ash remains
8.9
Cromium
<2.50
Total of Carbon
51.9
Copper
8.90
91.1
Potasium
0.78
P/H
4.9
Nickel
<2.50
Nitrogen
2.8
Lead
<5.10
Phosphorus
0.3
Vanadium
<10.00
UNkvot
19
Zinc
21.00
Ash
< 0.45
Cadmium
0.18
Flammable
Customer’s report 3, 4
The 3rd report is another chain supermarket in
Sweden named ICA
The 4th report is from a pizza restaurant
named Pizzadeg och bottnar
Specifications
Result
Specifications
Result / %
Dryness
48
Hydration
12.4
Total of Carbon
49
Crude fat
7.7
Flammable
85.2
Content of ash
3.6
Ash remains
14.8
Crude protein
19
P/H
4.8
Cystin
2.4
Metionin
1.8
Treonin
4.1
Lysin
3.1
NFE
61.7
Fibers
1.6
Sodium Chlorid
2.2
顧客報告書
瑞典環保公司 AnalyCen 抽取三間當地連鎖超級市場利用廢物處理器 ,將廢物變肥田
料的分析報告。資料由顧客提供, 以協助生產商作檢討之用。
有關資料包括肥田料內含營養份量, 化學含量, 肥料乾爽程度以及是否含有有害物質等。
報告內顯示數據均低於歐州環保處所定規限。亦符合世界標準。
第一份報告是瑞典一間小規模超市連鎖店Nykoping提供。超市所處的城市約有二佰
萬人口。
分析內容
結果/ %
乾爽度
80.2
含炭度
49
可燃度
86.8
燃燒後灰燼
13.2
酸鹹度
6
顧客報告書2
第二份報告由瑞典首都斯德哥爾摩一超市連鎖店Terrakottag K3所提供。
分析內容
結果/ %
分析內容
結果/ %
單位
乾爽度
88.8
灰燼
0.45
毫克/公克
燃燒後灰燼
8.9
鎘
0.18
毫克/公克
含炭度
51.9
鈷
2.5
毫克/公克
可燃度
91.1
鉻
2.5
毫克/公克
酸鹹度
4.9
銅
8.9
毫克/公克
氮含量
2.8
鉀
0.78
磷
0.3
鎳
2.5
毫克/公克
UN kvot
19
鉛
5.1
毫克/公克
釠
10
毫克/公克
顧客報告書3, 4
第三份報告由瑞典另一超市逗連鎖店ICA所提供。
第四份報告由瑞典一薄餅連鎖店所提供。
分析內容
結果/ %
分析內容
結果/ %
乾爽度
48
水份乘餘
12.4
含炭度
49
不溶解脂肪
7.7
可燃度
85.2
灰燼
3.6
燃燒後灰燼
14.8
不溶解蛋白
19
酸鹹度
4.8
胱氨酸
2.4
甲硫氨酸
1.8
苏氨酸
4.1
溶素
3.1
NFE
61.7
纖緯
1.6
氯化納
2.2
More about the Microbes used in BIOTEC system
Effective Microorganisms (EM) are used in our system. One of the major components is Lactic Acid
Bacteria. Effective Microorganisms (EM) are beneficial to plants, animals, and humans.
Lactic acid bacteria would convert sugar into lactic acid during the lactic acid fermentation. Through the
production of lactic acid, lactic acid bacteria also inhibit the growth of pathogens and other various
microorganisms by lowering the pH. Lactic acid bacteria are widely known in the production of
fermented foods such as cheese and yogurt that can be naturally preserved for a long period of time.
The compost generated from the machine will have a low pH of 4.5 – 5.5. It can easily be neutralized
with garden lime to pH 7. In general we would recommend one to dilute the acidic compost with 1 part
of compost with 50 parts of plotting soil.
For more details please click to the Micro-organisms in EM (http://emrojapan.com/aboutem/microorganisms-in-em.html).
BIOTEC is using microbes that consist of Lactic Acid Bacteria and the pH level is shown on the lab
analyst report.( Confidential information of the microbes can be released to certified authorities).
General information on microbes using is also given in the BIOTEC manual handbook.
.
Note: This information is supplied by the consultant of Fullyace Ltd-BIOTEC, DR. ALBERT CHEUNG
(Phd in BIOCHEMISTRY, TEMPLE UNIVERSITY, COLLEGE of MEDICINE)
www.qindex.com/albert.html
The compost from BIOTEC has been analyzed and confirmed by Prof. Chui Sui Yee, Chinese
University Department of Biology on Dec. 2010.
Use of compost
General about compost
Compost is well known to be the best soil improver. It adds in organic material and have a long shelf
life time, i.e. it will provide nutrition and organic matters for a long time. At the same time it also
increases the soils capacity to keep water and even the drainage will be improved. In contrary of
industrial made fertilizers, the compost will not destitute the soil. Well balanced compost is the best soil
improver you can get.
Another important thing about making compost at the site is that you minimize the Co2 pollution! And
what is even more important, the food waste does not go to the landfills. In the landfills the waste will
go through an anaerobic process that creates methane gases and sulfur dioxide, which is 20 times
more dangerous to our environment than Co2!
Use of compost
The Nordic Environmental Organization, a non-profit organization which is fully supported by Fullyace Ltd
has rented some farm land at the Da Dong Pond, Fanling to make use of the compost for farming since
April 2010. Currently, NEO is working with another Organization to go for Social Enterprise formation.
Therefore, the Farm we are working on, in the near future will have access to a bigger farming area,
estimated to be around 100,000 sq ft. Latest batch of compost, approx. 200kg, from our workshop were
sent over by February 12th 2011.
The Farm will hire farmers and workers up to 50 persons, most of them will be from the rehabilitation
centers. Besides aiming at selling or donating compost to other farms, we will also offer nursery in
planting organic herbs like rosemary, lemon grass, basil, dill, and peppermint for clients at the city area at a
fair price. We will encourage our clients to get the organic vegetables, which are mostly various kinds of
lettuces, selling @$25- $30/kg (wholesale price for genuine organic) all grown from our Farm directly. As
our Farm is monitored by the Tai Lung Experimental Station of Organic Farming Section under
the Agriculture, Fisheries and Conservation Department of the HK Government, the organic quality
standard is guaranteed.
If requested, we also can provide the service of growing any designated herbs by demand of our clients
too..
.
Photos from “The FARM” at Da Tong Pond Fanling
Compost used in our farm land at Produce Green Foundation (PGF)
Compost used as soil
improver and fertilizer
in our farm land at
Produce Green
Foundation (PGF)
Organic Farm in Hok
Tau, Fanling
Compost used in our farm land at Produce Green Foundation (PGF)
Pictures from PGF,
Organic Farm. A good
soil with a lot of
organic matter give
the right conditions for
farming.
Fullyace Limited
富麗雅有限公司
Contact: Veronica Cheung張燕嬣
Tel: 852-9628 2000
Fax: 852-2575 8273
Email: info@fullyace.com
Web: www.fullyace.com
Address: No.146, Johnston Road, 9/Fl Wan Chai, HK