\ srl High Technology Gear Reducers and Cardan Shafts CERTIFIED QUALITY SYSTEM: UNI ISO EN 9001:2008 ICIM 2779/2; IQNET N. IT-28236 UNIVERSAL SHAFT 20023 CERRO MAGGIORE (MI) – Via Kennedy, 26/28 – Tel.:+39-0331-420404 – Fax +39-0331-514368 e-mail: info@cat-riduttori.it, http://www.cat-riduttori.it Partita IVA 08791730156 – R.E.A. N. 1249214 – Reg. Imp. N. 271607 Trib. Di Milano .Cap. soc. € 100.000,00 i.v. \ srl High Technology Gear Reducers and Cardan Shafts CERTIFIED QUALITY SYSTEM: UNI ISO EN 9001:2008 ICIM 2779/2; IQNET N. IT-28236 CAT CERTIFICATION 20023 CERRO MAGGIORE (MI) – Via Kennedy, 26/28 – Tel.:+39-0331-420404 – Fax +39-0331-514368 e-mail: info@cat-riduttori.it, http://www.cat-riduttori.it Partita IVA 08791730156 – R.E.A. N. 1249214 – Reg. Imp. N. 271607 Trib. Di Milano .Cap. soc. € 100.000,00 i.v. \ srl High Technology Gear Reducers and Cardan Shafts CERTIFIED QUALITY SYSTEM: UNI ISO EN 9001:2008 ICIM 2779/2; IQNET N. IT-28236 20023 CERRO MAGGIORE (MI) – Via Kennedy, 26/28 – Tel.:+39-0331-420404 – Fax +39-0331-514368 e-mail: info@cat-riduttori.it, http://www.cat-riduttori.it Partita IVA 08791730156 – R.E.A. N. 1249214 – Reg. Imp. N. 271607 Trib. Di Milano .Cap. soc. € 100.000,00 i.v. \ srl High Technology Gear Reducers and Cardan Shafts CERTIFIED QUALITY SYSTEM: UNI ISO EN 9001:2008 ICIM 2779/2; IQNET N. IT-28236 REFERENCES CUSTOMER COUNTRY MACHINES YEAR SIEMENS VAI ( VOEST ALPINE) Austria RIVA FIRE ( ILVA ) Italy SIEMENS VAI POMINI Italy SMS MEER Italy ( Germany ) Complete set Gearboxes for Zeljezara Rolling mill Cardanshafts for rolling mills and for continuous casting Cardanshafts and Gearboxes for overhead cranes, for stands and for roller ways, installed at ILVA TARANTO ROLLING MILL Cardanshafts for continuous casting GPV gearboxes, Shears and various types of gearboxes for rolling mills. Cardanshafts for HSM up to 900mm flange diameter ( year 2010) Complete set of gear reducers for rolling mill TECHINT-TENOVA Italy Cardanshafts for the rolling mill DANIELI SPA Italy Cardanshafts shafts for rolling Since mills 2005 VALDISER ACCIAIERIE MARGHERA Italy DI Italy Since 2001 Since 2000 Since 1987 Since 2007 Since 2005 Cardanshafts, gearboxes for the drive of the cooling bed and of Since stands of the ROLLING MILL 1997 FOR COILS Since Gearbox for pinion stand for 1990 slab rolling mill and cardanshafts 20023 CERRO MAGGIORE (MI) – Via Kennedy, 26/28 – Tel.:+39-0331-420404 – Fax +39-0331-514368 e-mail: info@cat-riduttori.it, http://www.cat-riduttori.it Partita IVA 08791730156 – R.E.A. N. 1249214 – Reg. Imp. N. 271607 Trib. Di Milano .Cap. soc. € 100.000,00 i.v. \ srl High Technology Gear Reducers and Cardan Shafts CERTIFIED QUALITY SYSTEM: UNI ISO EN 9001:2008 ICIM 2779/2; IQNET N. IT-28236 GETECO SRL Italy Gearboxes for hot rolling mill stands and start/stop shears, installed in various plants, such as: MSW (Malaysia); Gunung Since Steel (Indonesia), Al-Ittefaq 1995 (Saudi Arabia) Steelasia (Philippines) Complete of cardanshafts FERRIERE VALSABBIA Italy Start/Stop shear for high speed Since channels and cardanshafts 1990 FERRIERE CHIESE Italy Cardanshafts for the rolling mill Since 2006 AFV BELTRAME Italy Cardanshafts for rolling mills Since 2005 DUFERDOFIN Italy Cardanshafts for rolling mills Since 2006 FERRIERE NORD Italy Cardanshafts for the rolling mill Since 2004 METALLURGICA MARCORA Italy Complete set of Gearboxes for the hot rolling mill, complete of 2006 universal shafts BRUNO PRESEZZI S.p.A. Italy Cardanshafts for cold mill for aluminium LUCCHINI Italy Cardanshafts for rolling mills Since 2005 LEALI SPA Italy Shears and cardanshafts Since 2005 ORI MARTIN Italy Cardanshafts for rolling mills Since 2005 SIDERMONTAGGI Italy Cardanshafts for rolling mills Since 2005 PONTE rolling 2004 20023 CERRO MAGGIORE (MI) – Via Kennedy, 26/28 – Tel.:+39-0331-420404 – Fax +39-0331-514368 e-mail: info@cat-riduttori.it, http://www.cat-riduttori.it Partita IVA 08791730156 – R.E.A. N. 1249214 – Reg. Imp. N. 271607 Trib. Di Milano .Cap. soc. € 100.000,00 i.v. \ srl High Technology Gear Reducers and Cardan Shafts CERTIFIED QUALITY SYSTEM: UNI ISO EN 9001:2008 ICIM 2779/2; IQNET N. IT-28236 STB (TECNOSIDERURGICA BRESCIANA) Italy Cardanshafts for rolling mills Since 2006 STEFANA Italy Cardanshafts for rolling mills Since 2005 ING MAULE Italy Cardanshafts for paper mills Since 2005 COMERIO ERCOLE Italy Cardanshafts for Calenders Since 2004 PMT ( PAPER MACHINERY Italy TECH) Cardanshafts for paper mills Since 2005 STEEL AUTHORITY OF India INDIA (SAIL) India Universal shafts for their rolling mills Since 2005 Since For Bokaro rurkela steel plant 2005 IZMIR DEMIR CELIK Turkey Universal shafts for rolling mills Since 2006 DILER DEMIR CELIK Turkey Universal shafts for rolling mills Since 2006 CVS Turkey Universal shafts for rolling mills Since 2008 KURUM Turkey Universal shafts for rolling mills Since 2009 VOITH PAPER Italy Cardanshafts for paper mills Since 2010 LAGUN ARTEA Spain Universal shafts for rolling mills Since 2012 20023 CERRO MAGGIORE (MI) – Via Kennedy, 26/28 – Tel.:+39-0331-420404 – Fax +39-0331-514368 e-mail: info@cat-riduttori.it, http://www.cat-riduttori.it Partita IVA 08791730156 – R.E.A. N. 1249214 – Reg. Imp. N. 271607 Trib. Di Milano .Cap. soc. € 100.000,00 i.v. \ srl High Technology Gear Reducers and Cardan Shafts CERTIFIED QUALITY SYSTEM: UNI ISO EN 9001:2008 ICIM 2779/2; IQNET N. IT-28236 CARDAN SHAFTS - COUPLINGS Alongside with the production of special gearboxes, our company has developed the production of Universal shafts, with the same high quality and accuracy. The production range covers the medium-heavy duty sector, up to a torque of 9 000 000 Nm. Our technology also allows us to manufacture special universal shafts, for those application not included in the normal commercial products. Starting from the design and until the painting, each production step is controlled and verified in order to guarantee an excellent, top quality product. All the universal shafts produced must meet a series of strict controls, starting from the quality of the raw material up to the dynamic balancing (also for the big shafts), where the application requires it. Our company offers its customers the know-how and the experience in the field of the industrial design, to optimise and integrate its products, so as to increase the efficiency of the plants. We offer our technical support during the design, the installation, the maintenance and the evaluation of the performance. The main characteristics of a universal joint are: -its capacity of compensating high angles, thus allowing the transmission of the torque between two shafts not in line -In its version with double extensible joint, a universal joint will allow both radial and axial displacements. -It can transmit very high torques -it requires a very reduced maintenance -it is easy to install 20023 CERRO MAGGIORE (MI) – Via Kennedy, 26/28 – Tel.:+39-0331-420404 – Fax +39-0331-514368 e-mail: info@cat-riduttori.it, http://www.cat-riduttori.it Partita IVA 08791730156 – R.E.A. N. 1249214 – Reg. Imp. N. 271607 Trib. Di Milano .Cap. soc. € 100.000,00 i.v. \ srl High Technology Gear Reducers and Cardan Shafts CERTIFIED QUALITY SYSTEM: UNI ISO EN 9001:2008 ICIM 2779/2; IQNET N. IT-28236 DESIGN AMBIENT TEMPERATURE POWER OF MOTOR (S1) SPEED RATED SPEED RANGE GEARS BOX RATIO OVERLOAD MAX ROLLING TORQUE MEAN ^(1/3) ROLLING TORQUE MAX ROLLING SPEED WORKING CYCLES OPERATION TIME SPEED °C KW RPM RPM -10 +40 1800+1800 700 700 -1300 1:15 REVERSAL TIME SEC 5 2.3 (10 sec.) KNm KNm m/s 1700 1050 4 1% OF THE MAX LOAD 10% OF THE 80% MAX LOAD 60% OF THE MEAN ROLLING TORQUE 10% OF THE 40% MAX LOAD 19% OF THE 30% MAX LOAD 90 RPM (4 m/s) time 50% 45 RPM (1.5 m/s) time 20% 60 RPM (3 m/s) time 30% Sample of cardan shaft design parameter 20023 CERRO MAGGIORE (MI) – Via Kennedy, 26/28 – Tel.:+39-0331-420404 – Fax +39-0331-514368 e-mail: info@cat-riduttori.it, http://www.cat-riduttori.it Partita IVA 08791730156 – R.E.A. N. 1249214 – Reg. Imp. N. 271607 Trib. Di Milano .Cap. soc. € 100.000,00 i.v. \ srl High Technology Gear Reducers and Cardan Shafts CERTIFIED QUALITY SYSTEM: UNI ISO EN 9001:2008 ICIM 2779/2; IQNET N. IT-28236 Cross Sketch with shrinking bearing and bush Sketch of cardan shaft and companion flanges assembled 20023 CERRO MAGGIORE (MI) – Via Kennedy, 26/28 – Tel.:+39-0331-420404 – Fax +39-0331-514368 e-mail: info@cat-riduttori.it, http://www.cat-riduttori.it Partita IVA 08791730156 – R.E.A. N. 1249214 – Reg. Imp. N. 271607 Trib. Di Milano .Cap. soc. € 100.000,00 i.v. \ srl High Technology Gear Reducers and Cardan Shafts CERTIFIED QUALITY SYSTEM: UNI ISO EN 9001:2008 ICIM 2779/2; IQNET N. IT-28236 QUALITY CONTROL PLAN ORDER CUSTOMER JOB NUMBER TYPE SERIAL NUMBER 4200025234 date 22.11.2010 SIEMENS VAI M. T. S.r.l. 10.098 UNIVERSAL JOINT HH9007140S001FF A7.1QCP 057.10 REV B 20023 CERRO MAGGIORE (MI) – Via Kennedy, 26/28 – Tel.:+39-0331-420404 – Fax +39-0331-514368 e-mail: info@cat-riduttori.it, http://www.cat-riduttori.it Partita IVA 08791730156 – R.E.A. N. 1249214 – Reg. Imp. N. 271607 Trib. Di Milano .Cap. soc. € 100.000,00 i.v. \ srl High Technology Gear Reducers and Cardan Shafts CERTIFIED QUALITY SYSTEM: UNI ISO EN 9001:2008 ICIM 2779/2; IQNET N. IT-28236 CONTROLS LIST 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 APPROVAL OF GRAPHS CHEMICAL ANALYSIS (Steel mill) TENSILE TEST (Steel mill) IMPACT TEST(Steel mill) HARDNESS TEST MAGNETIC TEST ULTRASOUND TEST PENETRATING LIQUIDS TEST RADIOGRAPHIC TEST HYDROSTATIC TEST ANNEALING STATIC BALANCING ELECTRIC AND MECHANICAL RUN OUT STATIC AND DYNAMIC BALANCING WELDING PROCEDURE THERMAL TREATMENT AFTER WELDING MAGNETIC TEST ON WELDING ULTRASOUND TEST ON WELDING PENETRATING LIQUIDS TEST ON WELDING RADIOGRAPHIC TEST ON WELDING DIMENSION CONTROL (SHOP INSPECTION) VISUAL CONTROL (SHOP INSPECTION) PAINTING CLEANLINESS INSPECTION FLUSHING CONFORMITY CERTIFICATE FINAL ASSEMBLY, MAINTENANCE AND RUNNING CLEARANCES FUNCTION TEST MARKING CONTROL OF CERTIFICATIONS ULTRASOUND CONTROL ON CRITICAL THICKNESSES SETTING CONTROL CONTACT CHECK – CONTACT CHECK TAPE LIFT 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 DEPTH OF CASEHARDENING DISMANTLING AFTER TEST/RE-ASSEMBLY FINAL INSPECTION VIBRATION PHASE PLOTS SOUND LEVEL TEST MATERIAL CERTIFICATION WIRING INSPECTION GEAR ACCURACY CHECK HOMOLOGATION BY CLASSIFICATION AUTHORITY SEISMIC VIBRATION DATA DOUBLE HELICAL AXIAL STABILITY (TAPE) RECORDED VIBRATION DATA NAME PLATE VERIFICATION INSPECTION RELEASE NOTE CHECK FINAL DOCUMENTATION CHECK NITHRITED SURFACE HARDNESS CHECK HEAT TREATMENT(s) CERTIFICATES MATERIAL PROTECTION SUITABLE PACKAGING PACKING LIST VERIFICATION MICROGRAPHIC CONTROL MACROGRAPHIC CONTROL Our control list is extensive and completely customizable for each particular need, critical application or request 20023 CERRO MAGGIORE (MI) – Via Kennedy, 26/28 – Tel.:+39-0331-420404 – Fax +39-0331-514368 e-mail: info@cat-riduttori.it, http://www.cat-riduttori.it Partita IVA 08791730156 – R.E.A. N. 1249214 – Reg. Imp. N. 271607 Trib. Di Milano .Cap. soc. € 100.000,00 i.v. \ srl High Technology Gear Reducers and Cardan Shafts CERTIFIED QUALITY SYSTEM: UNI ISO EN 9001:2008 ICIM 2779/2; IQNET N. IT-28236 DATE CONTROLS PLANNING PROCEDURES AND CRITERIA OF ACCEPTABILIY APPROVED ITEM 01 DESCRIPTION OF MACHINE: UNIVERSAL JOINT HH9007140S001FF POSITION ASSEMBLY DRAWING QTY. MATERIAL HH9007140S001FF 2 HH9007140S00Z4 8 34CrMo4 1,2,4,6,21,21,29,49 HH9007140S00Z0 4 42CrMo 1,2,4,6,21,21,29,49 HH9007140S00ZA 16 20CrMnMo 1,2,4,6,21,21,29,33,49,53,54 05 CONNECTION PIPES HH9007140S00Z6 4 tbd 1,2,4,6 ,21,21,29,49 06 PIPE FLANGE CONNECTION HH9007140S00ZB 2 40Cr 1,2,4,6,18,17,21,21,29,49 06 CENTRAL PIPE UNIT HH9007140S00Z9 2 40Cr 1,2,4,6,18,17,21,21,29,49 08 SLEEVE (ROLL SIDE) HH9007140S00ZC 2 42CrMo 1,2,4,6,21,21,29,49 HH9007140S00ZD 2 42CrMo 1,2,4,6,21,21,29,49 ELONGATION UNIT HH9007140S00ZE 2 40Cr 1,2,4,6,18,17,21,21,29,49 2 - 50,51,52 02 03 04 09 10 11 FLANGE CROSS ASSEMBLY CROSS BUSH SLEEVE (GEARBOX SIDE) PACKAGING AND SHIPPING Attachment B - TESTS TO PERFORM NOTES 20,21,22,25,47 Each item and operation has a customized quality control procedure, to be checked either by documentation, witnessing or reports. Controls are redundant and extensive to assure top quality results. 20023 CERRO MAGGIORE (MI) – Via Kennedy, 26/28 – Tel.:+39-0331-420404 – Fax +39-0331-514368 e-mail: info@cat-riduttori.it, http://www.cat-riduttori.it Partita IVA 08791730156 – R.E.A. N. 1249214 – Reg. Imp. N. 271607 Trib. Di Milano .Cap. soc. € 100.000,00 i.v. \ srl High Technology Gear Reducers and Cardan Shafts CERTIFIED QUALITY SYSTEM: UNI ISO EN 9001:2008 ICIM 2779/2; IQNET N. IT-28236 An example of an individual position QCP, exploded and explained in the single steps with the relevant acceptation parameters and/or standards clearly explained. 20023 CERRO MAGGIORE (MI) – Via Kennedy, 26/28 – Tel.:+39-0331-420404 – Fax +39-0331-514368 e-mail: info@cat-riduttori.it, http://www.cat-riduttori.it Partita IVA 08791730156 – R.E.A. N. 1249214 – Reg. Imp. N. 271607 Trib. Di Milano .Cap. soc. € 100.000,00 i.v. \ srl High Technology Gear Reducers and Cardan Shafts CERTIFIED QUALITY SYSTEM: UNI ISO EN 9001:2008 ICIM 2779/2; IQNET N. IT-28236 MANUFACTURE AND TEST 20023 CERRO MAGGIORE (MI) – Via Kennedy, 26/28 – Tel.:+39-0331-420404 – Fax +39-0331-514368 e-mail: info@cat-riduttori.it, http://www.cat-riduttori.it Partita IVA 08791730156 – R.E.A. N. 1249214 – Reg. Imp. N. 271607 Trib. Di Milano .Cap. soc. € 100.000,00 i.v. \ srl High Technology Gear Reducers and Cardan Shafts CERTIFIED QUALITY SYSTEM: UNI ISO EN 9001:2008 ICIM 2779/2; IQNET N. IT-28236 Turning and grinding operation are made on CAM machines. Each Items have to pass all test required in QCP and witnessed by our personnel: Chemical analysis, mechanical tests, ut test, magnetic test, hardness test … 20023 CERRO MAGGIORE (MI) – Via Kennedy, 26/28 – Tel.:+39-0331-420404 – Fax +39-0331-514368 e-mail: info@cat-riduttori.it, http://www.cat-riduttori.it Partita IVA 08791730156 – R.E.A. N. 1249214 – Reg. Imp. N. 271607 Trib. Di Milano .Cap. soc. € 100.000,00 i.v. \ srl High Technology Gear Reducers and Cardan Shafts CERTIFIED QUALITY SYSTEM: UNI ISO EN 9001:2008 ICIM 2779/2; IQNET N. IT-28236 Each item is assembled by our qualified personnel, and double checked before delivery 20023 CERRO MAGGIORE (MI) – Via Kennedy, 26/28 – Tel.:+39-0331-420404 – Fax +39-0331-514368 e-mail: info@cat-riduttori.it, http://www.cat-riduttori.it Partita IVA 08791730156 – R.E.A. N. 1249214 – Reg. Imp. N. 271607 Trib. Di Milano .Cap. soc. € 100.000,00 i.v. \ srl High Technology Gear Reducers and Cardan Shafts CERTIFIED QUALITY SYSTEM: UNI ISO EN 9001:2008 ICIM 2779/2; IQNET N. IT-28236 Final cardan shaft assembled are painted with our standard or by clients request. 20023 CERRO MAGGIORE (MI) – Via Kennedy, 26/28 – Tel.:+39-0331-420404 – Fax +39-0331-514368 e-mail: info@cat-riduttori.it, http://www.cat-riduttori.it Partita IVA 08791730156 – R.E.A. N. 1249214 – Reg. Imp. N. 271607 Trib. Di Milano .Cap. soc. € 100.000,00 i.v.