Siemens Technik Akademie-Berlin presents How You Teach Matters: Integrating a Systems Approach in Engineering Technology Courses Copyright © Siemens Schutzvermerk AG 2011. / Copyright-Vermerk All rights reserved Session Outline I. Welcome/Introduction ▪ Siemens Technik Akademie ▪ German Technical Education & Apprenticeship Model II. Overview of System Approach ▪ What is it? ▪ System Approach vs Traditional Teaching Methods III. Application of System Approach in Technical Programs ▪ Sample System Approach Lesson IV. System Approach in Action IV. Conclusions/Last Questions Copyright © Siemens AG 2011. All rights reserved Seite 2 4/13/2015 Siemens Professional Education What Is The Siemens Technik Akademie (STA)? • The only international higher level engineering and technology academy within the Siemens Professional Education System •Founded in 1998 to train students in engineering technology and applied mechatronics • Connected to the Werner von Siemens ‘Berufschule’ (technical college) –one of the last remaining private technical colleges in Germany Copyright © Siemens AG 2011. All rights reserved Seite 3 4/13/2015 Siemens Professional Education Mechatronics The Multi-disciplinary Field of Engineering Technology Mechatronics in the synergistic integration of mechanics, electronics, control theory and systems. and computers into a complex, single systems used within product design and manufacturing, in order to improve and/or optimize its functionality. Known Aliases: Automation Technology, Integrated Technology, Multi-skilled Technology, Robotics Technology Copyright © Siemens AG 2011. All rights reserved Seite 4 4/13/2015 Siemens Professional Education German Dual Technical Education System High employability Employees: Highly productive Future oriented Highly qualified “Handlungskompetenz” State or private Vocational School Theory: administered by the state Company A Company B Company C • practical on job training • employed at the company • practical on job training • employed at the company • practical on job training • employed at the company Practical Training: administered by the Companies Copyright © Siemens AG 2011. All rights reserved Seite 5 4/13/2015 Siemens Professional Education STA 2+2 Program Structure Associate Engineer + Bachelor of Engineering Engineering content Management Skills Employability Skills High School Fall 2011 launch of our integrated SmartGrid technology curriculum- BS of Engineering- Electronic Systems Seite 6 4/13/2015 Intercultural Experience Associate Engineer 1st Associate Engineer = „bridge“ between the production floor/on- theground technicians and engineering team Teamwork 2nd 3rd Master Bachelor of Engineering 4th Semester Internship Associate Engineer test 5th 6th 7th 8th Semester thesis Bachelor of Engineering Copyright © Siemens AG 2011. All rights reserved Siemens Professional Education System Approach Learning Loop Students learn about the complexities of the system in a holistic fashion Ability to transfer their knowledge to another system „Handlungskompetenz“ Ability to pinpoint malfunctions Start at macro level Then focus on: -System modules - Components - Physical properties - Measurements Copyright © Siemens AG 2011. All rights reserved Seite 7 4/13/2015 Siemens Professional Education Traditional Approach: Mechatronic/ Integrated Tech Education This Approach Misses: Complex Mechatronic System Mechanical • Drives • Motor Control • Mechanics Electrical • Pneumatics • Hydraulics Digital • PLCs • Microprocessors • TIA • Subsystem Interrelationships • Systems Integration • Comprehensive System Analysis • Comprehensive Troubleshooting Copyright © Siemens AG 2011. All rights reserved Seite 8 4/13/2015 Siemens Professional Education System Approach: Mechatronic/ Integrated Tech Education With its system focus and holistic learning model, System Approach stresses: Contextual Learning of Theoretical Principles Understanding of Subsystems Inter-relationships and How These Relationships Drive System Function System Integration Comprehensive troubleshooting tied to Systems Analysis Copyright © Siemens AG 2011. All rights reserved Seite 9 4/13/2015 Siemens Professional Education System Approach in the Classroom: Electrical Engineering Sample Lesson Solenoids Copyright © Siemens AG 2011. All rights reserved Seite 10 4/13/2015 Siemens Professional Education System Approach in the Classroom: Electrical Engineering Sample Lesson Mechatronic System Gear Sorting Line Copyright © Siemens AG 2011. All rights reserved Seite 11 4/13/2015 Siemens Professional Education System Approach in the Classroom: Electrical Engineering Sample Lesson What does the module do ? How does the module work ? What happens in the module ? Copyright © Siemens AG 2011. All rights reserved Seite 12 4/13/2015 Siemens Professional Education System Approach in the Classroom: Electrical Engineering Sample Lesson Selection of a Component Solenoid Copyright © Siemens AG 2011. All rights reserved Seite 13 4/13/2015 Siemens Professional Education System Approach in the Classroom: Electrical Engineering Sample Lesson Solenoid: What does the component do in this module? Copyright © Siemens AG 2011. All rights reserved Siemens Professional Education Part Present Sensor Solenoid Part Present Sensor Chute (Module 2) Gate Carriage (Module 2) Copyright © Siemens AG 2011. All rights reserved Siemens Professional Education Initial position: Gear not present, Gate closed Copyright © Siemens AG 2011. All rights reserved Siemens Professional Education Gear present (Module 2): Sensor B3 triggered Copyright © Siemens AG 2011. All rights reserved Seite 17 4/13/2015 Siemens Professional Education Gate closed: Move Carriage Copyright © Siemens AG 2011. All rights reserved Seite 18 4/13/2015 Siemens Professional Education System Approach in the Classroom: Electrical Engineering Sample Lesson Machine sub-sequence • Gear detected by sensor B2 • Solenoid Y1 energized Gate opens • Gear detected by sensor B3 • Solenoid Y1 de-energized Gate closes • Move Carriage Copyright © Siemens AG 2011. All rights reserved Seite 19 4/13/2015 Siemens Professional Education System Approach in the Classroom: Electrical Engineering Sample Lesson What are the underlying physical principles of the component? Voltage Current Magnetic Field Force Movement Copyright © Siemens AG 2011. All rights reserved Siemens Professional Education System Approach in the Classroom: Electrical Engineering Sample Lesson Learning how to use datasheets, internet, training material, and books to discuss physical characteristics, ie voltages, power consumptions, life cycles Copyright © Siemens AG 2011. All rights reserved Siemens Professional Education System Approach in the Classroom: Electrical Engineering Sample Lesson Troubleshooting Example: Gear is present at the gate. Gate does not open. Status indicator • Is the PLC output set to open the gate? (PLC output • Is voltage applied to the solenoid? module) is on. Voltage A1A2 = 0V not ok, should be 24 V Check cable between PLC output and solenoid Copyright © Siemens AG 2011. All rights reserved Seite 22 4/13/2015 Siemens Professional Education System Approach in the Classroom: Electrical Engineering Sample Lesson Troubleshooting Strategies • Short and clear description of the problem • Gear(s) present? Learning Steps • Developing strategies to find out the malfunction in the system, not only in this component • Deepen the strategies by using simulation tools • Is (are) the present gear(s) detected? • Does the sensor send a signal to the PLC? • Is voltage applied to the PLC output? • Is voltage applied to the solenoid? Copyright © Siemens AG 2011. All rights reserved Seite 23 4/13/2015 Siemens Professional Education System Approach in the Classroom: Electrical Engineering Sample Lesson Return to the System • Where does the component appear elsewhere in the entire system? • What is its function/ purpose at each location in the machine? Copyright © Siemens AG 2011. All rights reserved Seite 24 4/13/2015 Siemens Professional Education System Approach In Action: Siemens Technik Akademie Examples Siemens Mechatronic Systems Certification Program Bacholer of Engineering-SMARTGrid Focus Copyright © Siemens AG 2011. All rights reserved Seite 25 4/13/2015 Siemens Professional Education Siemens Mechatronic Systems Certification Program (SMSCP) International standard industry certification in mechatronic systems Comprehensive skills certification offered in three levels, not a product certification Delivered together with partner schools Verified through certification examinations Consistent standards of achievement worldwide Result: Well-grounded individuals who can adapt to new work situations quickly and appropriately “Handlungskompetenz” Copyright © Siemens AG 2011. All rights reserved Seite 26 4/13/2015 Siemens Professional Education System Approach in Tech Ed: SMSCP Certification Partner Schools School Certification work study for at STA Berlin Student SMSCP Certification Teacher Teachers Certification Students educate Copyright © Siemens AG 2011. All rights reserved Seite 27 4/13/2015 Siemens Professional Education System Approach in Tech Ed: SMSCP Competency Areas Level I- Mechatronic Assistant Electrical Components Mechanical Components and Electric Drives (Electro) Pneumatic and Hydraulic Circuits Digital Fundamentals and PLCs Level II- Mechatronic Associate Level III-Mechatronic Professional Process Control Technologies Mechatronic Systems Design Introduction to Totally Integrated Automation Customized Automation Solutions with TIA Automation systems Diagnostics, Control Systems and Optimization Motor control Mechanics and Machine Elements Manufacturing Processes Dynamics of Machinery and Kinematics Copyright © Siemens AG 2011. All rights reserved Seite 28 4/13/2015 Siemens Professional Education System Approach in Tech Ed: SMSCP Levels of Certification Three levels of student certification that are built on job profiles: Siemens Certified Mechatronic Systems Assistant (Level 1)- Machine Operator Efficient operation of complex mechatronic system Identifying problems and troubleshooting Siemens Certified Mechatronic Systems Associate (Level 2)- Technician Focus on systems management, troubleshooting and optimization Siemens Certified Mechatronic Systems Professional (Level 3)- Engineer University-level engineering education, systems design and process optimization Copyright © Siemens AG 2011. All rights reserved Seite 29 4/13/2015 Siemens Professional Education System Approach in Tech Ed: SMSCP Partner Schools worldwide Schools who are an official partner of the SMSCP: 14 colleges in the US 1 college in South Korea 1 college in China 5 polytechnics in Malaysia 1 college in Singapore 1 training center in India Schools who are in the process of becoming an official partner: 6 colleges in the US 2 training centers in South Africa 3 training centers in India 2 colleges in UK 2 college in Indonesia Copyright © Siemens AG 2011. All rights reserved Seite 30 4/13/2015 Siemens Professional Education System Approach in Curriculum Design: SMARTGrid at Siemens Technik Akademie Smart Grid Smart Grid Show Room Energy Generation Smart Grid Competency Fields Technology Standards Corporate Competencies MarketStrategies Activities • ICT • PowerElectronics • PowerEngineering • Mechanical Engineering • Materials • ... Control Energy Distribution E mobility Infrastructure Smart Grid @ SPE Electric Vehicle Building Automation Flexible, reliable & secure power supply Smart Grid Training and Education Concept Business Opportunities Copyright © Siemens AG 2011. All rights reserved Seite 31 4/13/2015 Siemens Professional Education Show Room Smart Grid: Electric Technische Vehicle Umsetzung / Charging Infrastucture Energy Generation Computer Cloud: Interaction Simulated power input Computer Cloud: Different views Computer Cloud: Customer interface Switching Logic/Grid stabilizer Switching Logic/Grid stabilizer -Smart Smart Meter database Grid Control Company interface Simulated power input Power plant interface Virtual Infrastructure: Current supply simulation - Smart Meter Virtual database Manual control - Power data collecting Virtual Infrastructure: Smart Grid Control Smart Grid Control Siemens Wind Power (Denmark) - Power data collecting Simulated power input Price calculation Infrastructure: Customer database SM - Billing - Smart Meter database Price calculation - Contracts - Power data Customer database Building automation Siemens Wind Power (Denmark) Switching Logic/Grid stabilizer Active Board - Billing - Contracts - Preferences collecting - Preferences User inputs Price calculation Power data SM Active Board SW Power data Customer database Active Board SW SM - Billing AP -Building Contracts Power data (all collected) automation -status Preferences New services and business Power data models (all collected) CS AP AP SM DC Power data (all collected) DC Power data (PLC) Charge-/discharge CS SM 230V power net Charge-/discharge control control Power data (PLC) Identification Powerbattery data (PLC) DC - DC->AC Identification Rates - DC->AC 230V power net - Switch Rates battery - Switch SM Power data (PLC) Power data (PLC) SM power grid AP: Battery Access PointSMWLAN Legend: Monitor Switch CS SM SM UPS Legend: DC->AC CS: Charging Station AP: Access Point WLAN CS: Charging Station DC: Data Concentrator DC: Data Concentrator PLC: Power Line Communication PLC: Power Line Communication UPS: Uninterruptable Power Supply Copyright © Siemens AGSM: 2011. All rights reserved SM: Smart Meter Smart Meter Seite 32 4/13/2015 Siemens Professional Education System Approach in Curriculum Design: Smart Grid Show Room Visit from Herrn Dr. Hausmann Februar 2011 Copyright © Siemens AG 2011. All rights reserved Februar 2011 Seite 33 Visit from Herrn Dehen Head of Siemens Energy Sector 4/13/2015 Siemens Professional Education System Approach in Curriculum Design: Smart Grid Show Room Vehicle Management and Visualisation by Tablet PC Solar and Smart Storage Copyright © Siemens AG 2011. All rights reserved Seite 34 4/13/2015 Siemens Professional Education System Approach in Curriculum Design: Smart Grid Show Room Smart Grid Control Center Display of Smart Meter by Energy Station Display of Electricity Price on Tablet PC Smart Meter – Feeding into the Net Copyright © Siemens AG 2011. All rights reserved Seite 35 4/13/2015 Siemens Professional Education System Approach in Curriculum Design: Bachelor of Engineering- SMARTGrid focus at Siemens Technik Akademie BS in Electronic Systems Engineering with a Smart Grid Profile: Siemens Sectors as Partners In cooperation with the education and teaching teams of the STA develop the practical training modules Continous development of the training curriculum in cooperation with the Smart Grid experts of Siemens AG 4 Jahr 3 Jahr + Smart Grid Module 2 Jahr + Smart Grid Module 1 Jahr + Smart Grid Module + Smart Grid Module Copyright © Siemens AG 2011. All rights reserved Seite 36 4/13/2015 Siemens Professional Education Contact Nakisha Evans International Partnerships and Marketing Siemens Technik Akademie Berlin E-mail: nakisha.evans.ext@siemens.com Web: www.siemens-certifications.com www.technik-akademie.de Copyright © Siemens AG 2011. All rights reserved Seite 37 4/13/2015 Siemens Professional Education