DESIGN & MANUFACTURING OF PLATE STARTER
CLUTCH HUB FOR TWO WHEELER
-A REAL TIME PROJECT
By
S.Ganapathi subramanian (80105114016)
T.Karunanithi (80105114025)
S.R.Manoj (80105114028)
M.Ravichandran (80105114038)
Under the guidance of
Mr.S.Gopikannan M.E, MBA.,
Stream:Production
Batch no:16
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COMPANY PROFILE:-
APPLIED ENGINEERING & TECHNOLOGY (P) LTD.,
AN ISO 9001:2000 CERTIFIED COMPANY.
ADDRESS: OLD NO.5,NEW.NO.99,SOUTH PHASE,AMBATTUR
INDUSTRIAL ESTATE,CHENNAI,INDIA-600058.
TEL: +91-44-42083544&42083533, MOB: 9840789662
FAX: +91-44-42083533
EMAIL: appliedengineering@vsnl.net
WEBSITE: WWW.appliedengineering.in
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MANUFACTURER OF PRESSURIZED METAL
COMPONENTS
PROMOTER:
Mr.D.KARUNAMOORTHY (B.E.,)
RANGE OF PRODUCTS & CLIENTS:
petrol tank collar- Royal enfield motors,
Air cooling system-cooling fan case- Dynamic motors,
Rear axis sprocket support plates- TVS suzuki bike,
Online post process monitoring of centre distance measurement- TIDC INDIA.
MACHINERIES/EQUIPMENTS:
Centre lathe,
Radial drilling m/c,
Universal milling m/c,
Surface grinding m/c,
250ton power press with pneumatic clutch,
60ton mechanical press,
CNC lathe, etc.,
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STATEMENT ABOUT THE PROBLEM:-
 Plate starter clutch hub is a part of starter motor in a two wheeler self
start engine.
 We are going to design, develop & manufacture the same for a newly
designed engine developed by one of the largest two wheeler
manufacturer.
 The process should satisfy the customer requirements.
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REASON FOR CHOSEN THIS TOPIC: Now a days ,without automobiles it is not possible to tranfer anything to
any place in a quick manner .
 Each and every components of an automobile requires various process
sequences and complicated design features and takes long time to
manufacture.
 There are so many practical difficulties occuring while design,
developing & manufacturing a new product.
 While involving ourselves in this process we are able to get an minimum
exposure of these process & industrial works.
 And also to improve our knowledge yet further, we have chosen this topic.
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TABLE OF CONTENTS
SL.NO.
TITLE
1
Project summary
2
Product details
3
Product manufacturing analysis
4
Tool design
5
Tool manufacturing
6
Product manufacturing
7
Inspection system
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PROJECT SUMMARY: Plate starter clutch hub is a part of starter motor in a two wheeler self
start engine.
 One of the largest two wheeler manufacturer is going to launch a new
two wheeler.
 According to their two wheeler requirements, we are going to
manufacture the plate starter clutch hub.
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PRODUCT DETAILS:-
Raw material : cold rolled carbon alloy (CRCA).
Raw material availability :
1)Sheet
Standard size – 2500×1250mm.
check for flatness and then cut it into small strips by
considering economic factors.
2)coil: Rolled form
Remove the coil in decoiler and level the coil and then cut
into small blankets.
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PRODUCT MANUFACTURING ANALYSIS:-
SEQUENCE OF OPERATIONS:
1.
2.
3.
4.
5.
Blank and draw
Parting off
Piercing
Hole flanging
Side hole piercing
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TOOL DESIGN:Calculating developmental size:
From the customer design calculate the die specification using two
methods:
1. Design softwares
2. Geometrical calculations.
Calculating load condition:
By considering the material and its area, calculate the necessary
load required to do the processes like blanking, piercing, etc.,
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TIME LINE:PROCESS
JAN 1-15
JAN 16-31
FEB 1-15
FEB 16-28
MAR 1-15
Product
manufactur
ing analysis
Tool design
Tool
manufactur
ing
Product
manufactur
ing
Inspection
& record
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THANK YOU.
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