HYDRO TURBINE MONITORING

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ProvibTech
Content
• Company Profile
• Product Lines
• Application Notes
Company Profile_General
Founded in 1996
ISO 9001 Certified, CE, ATEX, CSA, GOST-R
ProvibTech provides vibration solutions for critical machines
and balance of plant applications.
ProvibTech’s offerings include a full product line for predictive
maintenance, condition monitoring and machinery vibration
analysis.
Unique “Modular” designs for quick delivery and lower cost
Company Profile_Oragnization
USA Head Office
Germany Office
India Branch
Beijing Branch
Distributors
Distributors
Offices
Product Lines
API Monitor &
Condition Management Software
Transmitters & Monitors
Vibration Switches
Mechanical- Electronic
Sensors- Proximity Probes
Portable Data Collector
with Analysis Software
Vibration Meters
Product Lines_PT2060
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PT2060 Multi-Channel Critical Machine Monitor
The PT2060 is a state-of-the-art rack based continuous monitoring system that is ideal for
virtually all critical machinery protection applications. It offers both superior configurative
flexibility and maximum reliability. Capable of supporting up to 48 channels per rack, the
PT2060 provides the industry's highest channel density in a standard 19" rack or a 12" mini
rack. It uses standard PLC logic to make configuration easy. With full API 670 compliance,
triple channel redundancy and redundancy for power supplies, communications and relay
outputs, it provides a level of reliability that is unsurpassable, even by systems costing much
more!
PT2060 features include:
Fully digital
Modbus & TCP/IP communication port
API 670 compliant
Compatible with most sensors and probes, regardless of manufacturer
Configured using standard PLC logic
Triple redundant channels
Redundancy for relays, power supplies, analog outputs and communications modules
Up to 48 channels per rack
Optional local panel display
Product Lines_DTM
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DTM features include:
Unique proximity field linearization for any manufacturers’ probe
and extension cable combination
Works with all standard sensors: accelerometers, velocity,
proximity probes (with or without probe driver)
Built in redundancy: power, 4-20mA output, relays and channels
Software configurable to measure vibration, position or speed
Modbus ready - distributed digital communication - remote I/O
Diagnostics: module status, sensor status, relay alarm status, gap
voltage and more
Available with CSA and ATEX certification for use in hazardous
areas and CE approved
Buffered dynamic signal output
Product Lines_DTM
Product Lines_Sensors
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Proximity Probes Systems(5mm, 8mm, 11mm, 25mm)
Widely used in measuring static distance and vibration between the shaft and the
probe tip
Measures radial shaft vibration, axial thrust position, differential expansion, and
eccentricity
TM proximity probe series has been designed to meet API670 standards and is
interchangeable with other manufacturers’ such as 7200(registered trade mark
series of Bently Nevada), series probes and extension cables
A proximity probe transducer system consists of eddy- probe, extension cable
and driver or transmitter
Accelerometers and Velocity Transducers
Measures case vibration in acceleration or velocity.
TM0782A(top exit),TM0786A(side exit) accelerometer
TM0783A accelerometer with integrated cable
TM0793V(top exit), TM0796V(side exit) velocity transducer
TM079VD low frequency seismic integral transducer
Product Lines_PCM360
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PCM360 Condition Management System
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Integrates plant condition monitoring and process data into
one database
User friendly interface for instant data analysis with minimal
training required of field staff
Maximum flexibility and expandability of the software system
with object oriented modular design
Transient, dynamic and process data collection
Built on Microsoft ® SQL database to assure better data
management and reliable networking
Client/ Server architecture enables user to access data
anywhere on intranet/ internet
Readily integrates with third party vibration monitors and
process monitors with minimum hardware requirements
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Product Lines_PCM360
• Multiple digital I/O Protocols, such as Modbus RTU/ TCP
• Multiple hardware output modules ready for further data transfer
and annunciation in relays and current transmission
• 24 hour notification through on site alarms, operator interface
and SMS messaging on GPRS mobile
• Remote notification with SMS messages to any cellular phone
with machine running status
• Advanced post-processing of transient data minimizes data loss,
maximizing analysis capability
Product Lines_PCM360
Waveform plot (real time and historical)
Full spectrum plot (real time and historical)
Waveform plot with DC coupling
(real time and historical)
Shaft XY vibration (real time and historical)
Spectrum plot (real time and historical)
Shaft XY vibration with DC coupling
(real time and historical)
Product Lines_PCM360
trend plot(static, dynamic, transient,
historical, and real time, gap)
waterfall plot(dynamic and transient)
shaft centerline plot (real time and historical)
Bode plot
Bar Graph
Cascade plot
Product Lines_PCM360
Full cascade plot
Shaft XY vibration mode shape
Polar plot
Transient list
Shaft centerline mode shape
Alarm list
Centrifugal Compressor Monitoring Proposal DTM/DW
Centrifugal Compressor Monitoring Proposal DTM/DW
Steam Turbin Proposal
Steam Turbin Proposal
Steam Turbin Proposal- DTM
Hydro Turbine Monitoring Proposal
Hydro Turbine Monitoring Proposal
Hydro Project Review_CFE in Mexico
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General machine scope
3 hydro generators:
• 4 Shaft Vibration Displacement sensors
• 4 Trust axial Displacement sensor
• 1 RPM/Phase sensor
• 4 Accelerometer for turbine case
Hydro Project Review_CFE in Mexico
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System Configuration
PCM360 on-line condition monitoring system
PCM360-COM-A0
PCM360-DISP-A0
PCM360-MODBUS-A0
PCM360-DBM-A0
PCM360-LIS-A01-B05-C0
PT360-DAQ-A2-B1-C1-D1
PCM-485
PCM-SERV
PT2060 Rack 1
Hydro Project Review_CFE in Mexico
Rack_1
# Slot
Module Type
# Channel
Measurement point type
Unit
1
PT2060/10
1,2,3,4
Radial Vibration
1
2
PT2060/20
1,2,3,4
Casing Vibration
1
3
PT2060/20
1,2,3,4
Stator Generator Vibration
1
4
PT2060/10
1,2
Axial Position
1
4
PT2060/10
3
RPM Tachometer
1
5
PT2060/40
16
Alarm and Shutdown
1,2
6
PT2060/10
1,2
Axial Position
6
PT2060/10
3
RPM Tachometer
2
7
PT2060/10
1,2,3,4
Radial Vibration
2
8
PT2060/20
1,2,3,4
Casing Vibration
2
9
PT2060/20
1,2,3,4
Stator Generator Vibration
2
10
PT2060/96
Communication
11
12
13
PT2060/80
12 channels
Cond. Monitoring
1
14
PT2060/80
12 channels
Cond. Monitoring
2
15
PT2060/91
16
PT2060/90
System Interface
1,2
Power supply (2)
PT2060 Rack 1
Hydro Cases Review_CFE in Mexico
Rack_2
# Slot
Module Type
# Channel
Unit
1,2,3,4
Measurement
point type
Radial Vibration
1
PT2060/10
2
PT2060/20
1,2,3,4
Casing Vibration
3
3
PT2060/20
1,2,3,4
Stator Generator
Vibration
3
4
PT2060/10
1,2
Axial Position
3
4
PT2060/10
3
3
5
PT2060/40
16
6
7
8
9
10
11
12
13
14
PT2060/96
RPM
Tachometer
Alarm
and
Shutdown
Communication
15
PT2060/91
16
PT2060/90
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PT2060/80
12 channels
Cond.
Monitoring
System Interface
1,2
Power supply (2)
3
3
3
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Hydro Project Review_CFE in Mexico
System Layout
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