Good Morning to one and all Special Welcome to Guests from Canada Collaboration under India-Canada Global Mining Initiative Presentation of Indian School of Mines, Dhanbad, India Presented by Prof. V.M.S.R.Murthy, Associate Dean(IRAA) Joined by Prof. U.K.Singh, Deptt. of Mining Engg., ISM Centre of Excellence in Mining Technology (CEMT) Outline of Presentation 1. 2. 3. 4. 5. About the Department Major facilities – At a glance CEMT-Focus Areas Funding Concluding Remarks Department of Mining Engineering Indian School of Mines, Dhanbad 7/25/2012 CEMT, ISM, Dhanbad, India 2 Department of Mining Engineering – At A Glance • Established in 1926 with the founding of the Institute • QIP Centre • Centre of Advanced Studies 7/25/2012 CEMT, ISM, Dhanbad, India 3 Academic Programmes Undergraduate and Dual Degree B.Tech.(ME) B.Tech (ME) & MBA B.Tech (ME) & M.Tech. (ME) PG Programmes M.Tech.(Mining Engineering) M.Tech (Geomatics) M.Tech (Underground Space Technology) Ph. D. : Full time and Part Time 7/25/2012 CEMT, ISM, Dhanbad, India 4 Research Facilities 7/25/2012 CEMT, ISM, Dhanbad, India 5 Rock Mechanics Laboratory Material Testing System (MTS) (100 tonnes) Compression Testing Machine (600 tonnes) PC Based Data Acquisition System Hydraulic Leg Testing Facility (400 tonnes-unique facility in the country) Hydraulic Valve Testing Facility (unique facility in the country) Rock monitoring instruments 7/25/2012 CEMT, ISM, Dhanbad, India 6 400/600/100 T Material Testing Systems 7/25/2012 CEMT, ISM, Dhanbad, India 7 Automated System for Continuous Monitoring of Powered Roof Support in Longwall Panel 7/25/2012 CEMT, ISM, Dhanbad, India 8 Development of 200T Self Advancing Goaf Edge Supports 7/25/2012 CEMT, ISM, Dhanbad, India 9 Rock Excavation and Underground Space Technology Laboratory High Speed Video Camera JKSIM Blast/FRAGBLAST Software (Wipfrag) Cerchar Hardness and Abrasivity Apparatus : Unique in the Country Blast Vibration Recorders And Sophisticated Chip Based Micro Seismographs, VOD Probe Burden Ace Micro-hardness Tester Trinocular Polarising Microscope Near-field Acceleration Measuring Set-up(500,50,5 g) Brittleness Index Test Apparatus : Unique in the Country Multi-Channel Subsurface Exploration Seismographs (Geode) 7/25/2012 CEMT, ISM, Dhanbad, India 10 Engrossed students Cerchar Hardness Apparatus CEMT, ISM, Dhanbad, India 7/25/2012 11 Mine Ventilation and Environment Laboratory Experimental Set-up for methane emission study Quick Thermal Conductivity Meter for rocks Real Time Aerosol Monitor, Gravimetric Dust Sampler, Personal Dust Sampler, Konimeter with projector, for studying the air borne respirable dust concentration in mine air. Digital Sound Level Meter With Recorder, for studying noise levels in mines and mining areas. Equipment for studying CPT and IPT, Sz-index and U-index for finding the susceptibility of coal to spontaneous heating. Experimental set-up, to study coal-dust explosion hazard. Microprocessor Based Gas Chromatograph System, for detection and measurement of different gases in the mine air. Artificial Lung Machine and Related Set-up for simulation of rescue operations in mines, the first of its kind in an educational institution Computation fluid dynamics studies 7/25/2012 CEMT, ISM, Dhanbad, India 12 Breathing Simulator 7/25/2012 CEMT, ISM, Dhanbad, India 13 7/25/2012 Views of the laboratory set up CEMT, ISM, Dhanbad,wind-tunnel India 14 7/25/2012 Static pressure contours surrounding CEMT, ISM, Dhanbad, India an aerofoil section 15 Mine Survey and Geomatics Laboratory Electronic Total Station. Laser Eyepiece, for correlation survey. Micro-optic Theodolites, precise levels and other instruments Global Positioning System (GPS) single frequency. Mine Surveying Computation Laboratory Digitizer And Plotter for plotting of survey plans. SURPAC for mine volumetrics; SKIPRO for processing GPS data LISCAD software for processing field surveying data and plotting GIS Software, for storing and processing the information from mine plans and for updating them with the latest information. ERDAS Software for remote sensing and image processing 7/25/2012 CEMT, ISM, Dhanbad, India 16 State of the art surveying instruments 7/25/2012 CEMT, ISM, Dhanbad, India 17 Laser –Gyro Correlation for deep mines 7/25/2012 CEMT, ISM, Dhanbad, India 18 CAMPAD Laboratory A large number of stand-alone PCs with LAN and internet connections loaded with mine planning related softwares Micromine ( 20 user node) Mine Planning software package, for mine planning and design SURPAC (Vision 6.1) Mine Planning software package, for mine planning and design. GRAFEX, VIBAN, VENTSYS and a good number of software developed in-house. Numerical Modeling Laboratory • • • Strand – 7 (version 2.3.6) finite Element Package FLAC – 2D software (Version 4.0) PFC – Particle flow code 7/25/2012 CEMT, ISM, Dhanbad, India 19 Research Projects (Ongoing) Project Title Spons. Agency Value (Rs. In Lakhs) Development of a Model for Determination of Optimum CutOff Grade for Surface Mining of Metalliferous Ore Deposits DST, GOI 13 PCRA, Ministry of Petroleum & Natural Gas, Govt. of India 35 DST, GOI 23 MOC 198 DST 258 Conservation of Energy in Main Mine Ventilation Fans Prediction of the Stability of Spread Footing Foundation on Weak Floor Jointed and Layered Rock Mass Using Multi Model Finite Element Analysis and Artificial Neural Network Technique Development of Self Advancing (Mobile) Goaf Edge Supports (SAGES) for Depillaring Operations in Underground Coal Mines FIST(PG support) International Collaborative Works Organization/Lab Funding Agency DITAG, Politechnico di Torino,Torino, Italy DST, GOI 7/25/2012 CEMT, ISM, Dhanbad, India 20 Industry – Institute Interaction Coal Sector: Eastern Coalfields Ltd. Bharat Coking Coal Ltd. South Eastern Coalfields Ltd. Central Coalfields Ltd. Singareni Collieries Company Ltd. Iron & Steel Sector: Tata Iron and Steel Co. Ltd. Indian Iron and Steel Company Ltd. Steel Authority of India Ltd. Power Generation: National Thermal Power Corporation NationalHydro-electric Power Corporation etc. Private Organizations: Jessop & Company Ltd. Monet Ispat Ltd. Jaya Bharat Equipments Ltd. Salzgitter Hydraulics Pvt.Ltd. B. L. Organics Ltd. Airef Engineers Ltd. Dharti Dredging Corporation Ltd. 7/25/2012 Metalliferous Sector: Mangenese Ore India Ltd. Uranium Corp. of India Ltd. Hutti Gold Mines Ltd. National Mineral Development Corporation Ltd. Institutions: Central Institute of Mining and Fuel Research Central Mine Planning and Design Institute Srinidhi Institute of Technology, Hyderabad Other Government Organizations: Ministry of Defence Central Bureau of Investigation Airports Authority of India CEMT, ISM, Dhanbad, India 21 Challenges ahead in Mining sector.. Augmentation of production from existing underground mines and projects Development of a few high capacity underground mines Improving safety and Productivity in mines 7/25/2012 CEMT, ISM, Dhanbad, India 22 Challenges in Indian Mining sector.. Indigenous manufacture of underground mining machineries Training and skill upgradation of mine workers and managers for mechanized underground mines Promoting R&D in coal & metal sector with centres of excellence 7/25/2012 CEMT, ISM, Dhanbad, India 23 • Major provider of entry level executives in geoscience, engineering & management disciplines • Analytical and testing services • Providing solutions to technological and other problems • Undertaking R&D works • Capacity building of executives and supervisors 7/25/2012 CEMT, ISM, Dhanbad, India 24 Contribution of ISM in Mining Sector Way Forward CONSULTANCY Identifying constraints in improving underground production (area wise) Improving workplace environment in underground mines including mine air cooling Design of ventilation systems for deep mines Rock characterization for selection performance of mechanized excavations 7/25/2012 CEMT, ISM, Dhanbad, India and 25 Contribution of ISM in Mining Sector Way Forward CONSULTANCY Cavability assessment and design of support system Slope stability analysis and design Underground and surface mine blast performance analysis and design 7/25/2012 CEMT, ISM, Dhanbad, India 26 Contribution of ISM in Mining Sector Way Forward CONSULTANCY Periodical updation of plans and sections and volumetric assessment of coal and OB for large opencast projects GIS based Land Information System including digitization of mine plans (surface & Underground) GPS based fleet management system Development of computer based project monitoring system 7/25/2012 CEMT, ISM, Dhanbad, India 27 Contribution of ISM in Mining Sector Way Forward CONSULTANCY Safety audit of mines Socio-economic study of mining areas Effective implementation & monitoring of CSR and R&R policy Man power planning & restructuring Environmental impact assessment and auditing of mining projects 7/25/2012 CEMT, ISM, Dhanbad, India 28 Contribution of ISM in Mining Sector Way Forward CONSULTANCY Hydrogeological study of mining projects Noise investigation and mapping in mining complex Operational improvement of HEMMs by condition monitoring of lube oil Reliability assessment of Mining equipment 7/25/2012 CEMT, ISM, Dhanbad, India 29 7/25/2012 CEMT, ISM, Dhanbad, India 30 • Development of innovative technology and advanced mining applications through Indo-Canada collaborative effort. • Key Research Fields – mining technology, – automation, – mine mapping, – bulk material handling, – mine back filling, – productivity and safety related to deep surface and underground mining 7/25/2012 CEMT, ISM, Dhanbad, India 31 Academic Exchange Programme • Exchange of students: (from both sides mutually) • Boarding, Lodging and other local expenses • Students of 10th Sem. Of Dual Degree; 3rd Sem. M. Tech; Ph.D. Scholar (6 months duration) • Exchange of faculty • Summer Break; 2-3 months • Certification : In joint Academic Programmes(if conceived to be executed in both countries) 7/25/2012 CEMT, ISM, Dhanbad, India 32 Collaborative Areas • Prioritising academic and research activities based on current strengths • Ventilation, Rock Excavation, Rock Mechanics and Surveying • Executive Development Programmes: – Joint; Sharing as per involvement(man days and intellectual) • Industry Sponsored Projects – Joint; Sharing as per involvement(man days and intellectual) • R&D Projects – – Joint; Sharing of funds as per involvement (man days and intellectual) • Intellectual rights – Origin of development; 7/25/2012 CEMT, ISM, Dhanbad, India 33 Executive Development Programs • • • • • • • • • • • Risk assessment and Disaster management Underground mine environment Mine ergonomics and work place environment Rock mechanics and strata control Mine planning and design Mine Systems Engineering Rock excavation engineering Surface mining Tunneling and underground space technology Advanced mine surveying Drilling and Blasting 7/25/2012 CEMT, ISM, Dhanbad, India 34 • • • • • • • • • • • • Backfilling technology Fibre optics based automation system for deep mines Mine Safety and Human Factor Engineering Integrated blast design, blasting damage prediction and control for ore dilution prevention, environment friendly blasting and its control Rapid drivage using TBMs Diamond wire saw/chain saw cutting for extraction of ores Geospatial technologies for exploration and delineation of ore bodies Subsidence and its prediction Slope and dump stability in deep surface mines Underground mine environment, heat stress Rock testing for dynamic properties and Joint stiffness determination for safe mine design Mine Information System 7/25/2012 CEMT, ISM, Dhanbad, India 35 A) Rock Mechanics and Rock Excavation Engineering • Rock Testing • Rock cutting • Drilling and Blasting • Rockmass characterization for planning, design and construction of underground space B) Mining Technology • • • Metal Mining (hangwall control, backfilling) Surface Mining (slope and dump stability) Tunnelling C) Mine Ventilation and Subsurface Environment • Deep Metal Mines, Tunnels D) Mine Surveying • Geo-information and sustainable development • Modern surveying, Photogrammetry, GPS, GIS • Tunnel Alignment Surveys • Orientation survey in tunnels and underground mines 7/25/2012 CEMT, ISM, Dhanbad, India 38 The proposed centre will help in developing advanced research & teaching facilities in Mining Technology in which new PG programmes have recently been started. The Postgraduate and PhD students of Engineering and other allied sciences will be using the instruments and technology in the following subject areas: • Rock Mechanics, Mine Ventilation, Rock Excavation, Underground Space Technology, Tunnelling, Surface Mining, Underground Metal Mining, Mine Surveying 7/25/2012 CEMT, ISM, Dhanbad, India 39 STRUCTURE OF CENTRES • HOD, ME or nominee of HOD, ME as HOC for each institute • The Director of concerned institute where the center will be physically located , Member • Deans of concerned institutes, Member • Representative of the Department of Mining Engineering from both institutes • Representative of the Ministry of Mines, Govt. of India • One/two member(s) from Industry • Representatives of academic institutions of Ontario Province, Canada 7/25/2012 CEMT, ISM, Dhanbad, India 40 LOCATION AND TIME SCHEDULE • The Center of Excellence in Mining Technology (CEMT) will be located initially within the Department of Mining Engineering, ISM, Dhanbad premises. • The expected time for starting the operations in the Centre will be subject to the availability of funds and other approvals. Gradual development of infrastructure will be planned for the subsequent years for developing the centre to work independently. 7/25/2012 CEMT, ISM, Dhanbad, India 41 MODE OF PARTICIPATION • The CEMT will be functioning with active participation of the stakeholders in planning and development of target oriented programs, which will include, inter alia: – Invited lectures – Workshops – Exchange of faculty and students – Visit to mines in Canada and India – Conducting advanced industrial training, which are not included in the present EDC programmes of ISM . 7/25/2012 CEMT, ISM, Dhanbad, India 42 FINANCIAL PROVISIONS Sl No 1. 2. 3. 4. 5. 6. 7. Head / Topics Tentative Budget Requirements (INR in Lakhs) ISM Dhanbad IIT Kharagpur Setting up of Basic facilities for Centre of Excellence Organizing faculty exchange program (for five years) Organizing Workshops and meetings (for five years) Laboratory developments and research in the thrust areas (for five years) Salary and Wages (Endowment Fund) Development of Building and required infra structure Contingency and miscellaneous expenditure (for five years) Total GRAND TOTAL Total financial outlay 1.ISM Dhanbad : 2.IIT Kharagpur : 3.Total: 7/25/2012 50.00 50.00 100.00 100.00 50.00 50.00 1500.00 1500.00 700.00 500.00 750.00 500.00 100.00 100.00 3000.00 3050.00 6050.00 3000.00 Rs. Lakhs (300 million rupees) 3050.00 Rs. Lakhs (305 million rupees) Rs. 6050.00 ( INR 605 million) CEMT, ISM, Dhanbad, India 43 Need Analysis • Industry suggestions • Matching/developing the capabilities 7/25/2012 CEMT, ISM, Dhanbad, India 44 Future direction • • • • • • • • deep mining lean organisation automation Kyoto protocol CO2, carbon dioxide, environment safety, work globalisation skills 7/25/2012 CEMT, ISM, Dhanbad, India 45 Thank you for your kind attention and support 7/25/2012 CEMT, ISM, Dhanbad, India 46