Presentation for NSSL
 We are Part of NECO Group of Industries.
 We are Manufacturers of Industrial Valves – Gate, Globe,
Check, Ball and Plug Valves – ½” to 80” size.
 Manufacturing Plants at Italy , Qatar & Nagpur & Chennai
(India).
 More than 12500 employees.
Established in 1976
Revenue over
USD 620 million
Founded by
Mr. Jayaswal
Basant Lal Shaw
Chairman – Neco Group
Leading manufacturer of
Steel ,Pig Iron, Castings,
Automotive Components
& Valves
Known as “Master Caster” in the
map of Ferrous Foundries in India.
175000 MT production 2010-11
NSSL LTD.
NECO Heavy
Engg. &
Casting
Division
Valve
Division
Brass Valve
Division
Econo
Valves
Division
Aluminum
Foundry
Division
NSSL Italia
OMP Valves
Division
Auto
Component
Division
NSSL Al-Mana
Middle East
(Qatar)
Jayaswals
NECO
Industries
Ltd.
NECO
Ceramics
Ltd.
NECO
Infrastructure
Integrated
Steel Plant
Division
Automotive
Casting
Division -I
TERRA
DEIFY
Steel
Foundry
Division
Mining
Division
TERRA
Projects
LTD.
DEIFY
Infrastructure
Pvt Ltd.
Engineering
Casting
Division.
Centrifugal
Casting
Division.
TERRA
Infra
Development Ltd.
DEIFY
Infra Projects
Ltd
Construction
Casting
Division.
Automotive
Casting
Division -II
MANUFACTURING PLANTS
Manufacturing “NECO” BALL VALVES
Size Range from ½” to 56”
Pressure Class 150# to 2500#.
Major Supplier to Chevron,KJO,GTCL
Transmark, Petrovietnam,Ras Gas,Qatar
Petroluim Petropars-Iran,Petronas etc
ISO 9001 : 2008
API Spec Q1
Fire Safe API 607
SIL 2 Certification
CE Marking
Manufacturer of BALL VALVES
Size Range from ½” to 56” & Pressure
Class 150# to 2500#.
CNC VTLs & Plant Overview
40” 900# LF2 Material
Major Achievements NSSL Italia……

48” 600# TMBV (LF2,3pc construction) to Siekman
Econosto.

12” 1500# TMBV to Qatar Petroleum

Recent order for 18” 1500# Ball Valve order for
HIPPS application for South Pars ,IRAN under SIL2
certification.

24” 300# Cryo. TMBV to Ras Gas through CAEL
(Chiyoda Alamana Group, QATAR)
24” 300# Cryo.
48” 600# LF2
12” 1500#.
Major Achievements NSSL Italia……

32” 900# TMBV (A105N) A/c Golden Group,
Germany

Current order from MCR Transmark for ½” to 30”
1500# Valves both in LF2/SS 316 material qty 283
no’s.

20” to 36” 300# LF2 TMBV for Petronas SOGT
(offshore) project ,Malaysia through SAMSUNG
48” 600# LF2
16” 2500# A105

163 Nos of 2” to 6” 2500# ,Inconel 625
cladded Ball valves to JCF Fluid Flow FZE.

10” 600# Ball Valves to KJO ,Al-Khafji
S.A.

16” 2500# TMBV (LF2) to Golden Group,
Germany .
Ball Valves Side Entry, Top-Entry, Spilt body, Fully Welded
Recent Supply of 20” 600# Pn.Act.
Recent Supply of 30” 600# TOP Entry Pn.Act.
ECONO Valves Division, Chennai
Manufacturing of “ECONO” Brand PLUG
VALVES Size Range from ½” to 24” &
Pressure Class 150# to 1500#.
Approved with All Refineries in India.
Internationally PDO Oman, Saudi
Aramco, KNPC,etc.
ISO 9001 : 2008
API 6D Monogram
Major Achievements for Plug Valves….
1) 1500# Plug Valves to ONGC.
2) Supplied size up to 24” Class 150 Valve to CPCL, Chennai.
3) Supplied 8” 900# MOV Plug valves to Saudi Aramco.
4)Supplied upto 8” 900# Plug Valve with Inconel 625 cladding
to Saudi Aramco.
5) Supplied 6” 900# WCC Phen-Epoxy Coating Plug Valves to Saudi
Aramco.
ECONO VALVES DIVISION, Chennai
PLUG VALVES
Valve Division, Nagpur ,India.
Manufacturing “NECO” brand Gate, Globe,
Check and Ball valves.
Size Range from ½” to 80” & Pressure
Class 150# to 2500#.
Material: CS/AS/SS/Duplex/Super Duplex
ISO 9001 : 2008
API Spec Q1
API 6D Monogram
CE Marking
ATEX Certification
OHSAS 18001:2007 certification
ISO 14001:2004 certification
EXPANSION
NSSL’s new Green Field Valve Manufacturing Plant
with an investment of 32mn USD.
NEW PLANT OVERVIEW
CAPACITY
-Increased in Manufacturing Capacity(from 25000 no’s to 100000 Valves PA)
-Imported CNC VTLs from YOU-JI,HWACHEON,DOOSAN & DALIAN.
-First time in India we brought the combination of Linear & Segmental
Production.
-Separate manufacturing bays for sizes 2” to 4”, 6” to 12”, 14” to 24” &
26” & above size.
- Kone Cranes from 1Ton to 10 Ton Capacity
- Latest Technology Test Beds
NEW PLANT OVERVIEW
NEW PLANT OVERVIEW
NEW PLANT OVERVIEW
 LINE 2” to 4”
NEW PLANT OVERVIEW
 LINE 6” to 12”
NEW PLANT OVERVIEW
 LINE 14” to Above.
NEW PLANT OVERVIEW
 VTL’s to cover sizes upto 48” size.
NEW PLANT OVERVIEW
 CNC VTL’s to cover sizes upto 24” size.
NEW PLANT OVERVIEW
 Welding Section
PLASMA ARC WELDING
SUB-ARC WELDING
MIG
WELDING
NEW PLANT OVERVIEW
 Modern Test Benches
Fast Track Projects:API 6D Valves 16 No’s for M/s SOCAR ARORA,UAE –Phase I Project
.
Major achievements from NSSL India……
1.
First Indian Company to Manufacture and Test Cryogenic Valves – in house. Supplied more than
2500 nos Cryogenic Valves since inception upto sizes 28”.
2.
Seismic Loading Test & Impact Hammer Tested Valves for KAIGA Nuclear
Power Project of NPCIL
3. Recent order from NPCIL for Kakrapara & Rajastan Atomic power plant for 1.5mn USD.
4
20” 300# Super Duplex St. Steel & Special 5A & 6A Grade valves to Saudi Aramco.
5. 56” 600# Swing Check Valve. Design developed for Daeleman, France.
6. 40” 150# SWCH Valve of Super Duplex 5A Grade for De-Salination Plant A/c VA Tech.
7. 80” Fabricated Gate Valve supplied to AD Hydro Power ,Manali India.
8. Supplied 2568 nos Duplex Stainless Steel Valves to Khurais Crude Oil project of Saudi Aramco
A/c Snamprogetti in record 4 months time.
9. 12” 2500# Gate and Globe Valves for BHEL & BHPVL . Recent Order for 18” & 16” GTV 2500#.
10. 16” 2500# Globe Valve for Golden Group, Germany supplied in record 8 weeks time.
11. FBE(Fusion Bonded Epoxy Coating) coated Valves to Saudi Aramco.
12. Up to 24” 600 # Valve for Saline Water Conversion Corporation (SWCC ,SA)
Specialization in Higher Sizes & Higher Class.
Higher Sizes in recent years,
Sr .No
Higher
Sizes
Type
1
80"
Gate
2
3
4
5
6
56"
48"
46"
44"
42"
SWCH
Gate
Gate MOV
Gate
Gate
7
40"
Gate & SWCH L&T,Siemens,VA Tech,Tata Projects,CPCL etc.
8
36"
Reliance,EIL,KAFCOGate & SWCH Kuwait,Toyo,BHEL,Jacobs,HPCL,BPCL,Uhde,IOCL,etc.
9
10
11
12
13
14
34"
32"
30"
28"
26"
24"
Gate & SWCH
Gate & SWCH
Toyo,BHEL,Jacobs,HPCL,BPCL,Uhde ,IOCL,Essar
Gate & SWCH Oil,Chemanol Methanol,Saudi Arabia,Punj Lyods,EIL,Saudi
Gate & SWCH Petrotech,etc.
Gate & SWCH
Gate & SWCH
Customers
AD Hydro Power,Manali
Dailemen France(Valve under Production)
BHEL,EIL,HPCL
EIL,BORL
EIL,BORL-Kochi,Bina
Essar,EIL,BORL
80” Gate Valve at AD-HYDRO POWER PROJECT
No limit for Size…..
CAPTIVE STEEL FOUNDRY
• PRODUCES CAST CARBON STEEL, ALLOY STEEL,
STAINLESS STEEL,DUPLEX AND SUPER DUPLEX
GRADE CASTINGS.
• CAN PRODUCE 300 MT PER MONTH.
• ELECTRIC HEAT TREATMENT FURNACE – 10MT
CAPACITY EACH.
. WATER QUENCHING OIL FIRED FURNACE - 5MT.
• IN HOUSE PATTERN SHOP.
• WELL EQUIPPED LABORATORIES INCLUDING
SPECTROMETER.
• IN HOUSE NDE- FACILITIES ( IRIDIUM 192&
COBALT 60) WITH REFERENCE RADIOGRAPHS,
(ASTM E-186 for 51mm to 114mm & ASTM E-280 for
115mm to 305mm)
CASTINGS MADE BY OUR FOUNDRY IN INDIA
10” 2500#
28” 900 Spl Class
CASTINGS MADE BY OUR FOUNDRY FOR BHEL - TRICHY
 20” 2850# Spl. Class :-4.9T
 22” 2750# Spl. Class :-6.5T
 22” 3000# Spl.Class :-6.8T
 14” 3500# Spl.Class :-2.2T
 28”
900# Spl.Class :-3.4T
 18” 2500# Spl.Class :-3.3T
20” 2850#
Orders so far High Pressure Class……
Supplied more than 3500 valves under high pressure
Category from 900# to 2500#.
1. 16” 2500# (A105) Globe Valve for Golden Group,
Germany.
2. 12” 2500# WC9 Globe Order from BHEL, Hyderabad
3. 12” 2500# MOV Gate Order from BHPVL,Vizag for
JSPL power project at Angul,Orissa.
3.
4.
12” 2500# 4 nos,10”2500# 4 nos,10” 1500# 13 Nos
for 270 MW Power plant a/c Abhijeet Infrastructure
6” 2500# Globe Valve to Dept. of Automic Energy.
5. 10” 1500# MOV Main Steam Stop Gate Valve for 25
MW BS Ispat Power Plant
16” 2500# Globe (A105)
Construction
6. 10” 2500# Gate Valve through EIL to
IOCL Panipat.
10” 2500# Gate
12” 2500# MOV Gate
Special Service Valves Manufactured …
1.Hydrogen Service
2.Sour Gas –NACE Services
3.Chlorine Services
4.Nuclear Application.
5.Cryogenic Service
6.Inconnel Cladding
7.FBE Coating
8.Belzona Coating
9.Fugitive Emission Std.
Valves.
36” 150# API 6D Gate
Seismic Test Valves
CRYOGENIC-TESTING FACILITY
•SINCE 1992-First Indian Company to
Manufacture and Test Cryogenic Valves – in
house
•Supplied more than 2500 nos Cryogenic
Valves since inception upto sizes 28” .
•CRYOGENIC TESTING
((-)46 Deg. C & (-) 196 Deg.C)
• Facility to conduct Cryogenic
testing for Gate,Globe,Check & Ball
Valves
CRYOGENIC-TESTING FACILITY
• Supplied Sizes from ½” to 28” .
•Clientele includes
Ras Gas Qatar(Upto 28”)
Reliance,GAIL,IOCL,Stewerds & Llyods,
IOTL, HPL, etc.
•CRYOGENIC TESTING
For Cold Box & Non Cold Box application.
•Cryo-Testing In presence of TPI agencies,
 Llyods (LRA)
 EIL
 PDIL
 BVIS etc.
APPROVAL LETTERS
Experience Overseas……
MAJOR CUSTOMERS :
END USERS.
1) SAUDI ARAMCO – Saudi Arabia
2) Ras Gas & Qatar Petroleum through Chiyoda Almana Group(CAEL) - Qatar
3) Kuwait National Petroleum Company (KNPC) - Kuwait
4) Kuwait Aviation Fuel Co. (KAFCO)-Kuwait
5) Kuwait Oil Company (KOC)-Kuwait
6) Oman Refinery.-Oman
7) Konkola Copper Mines plc-Zambia
8) Dubai Petroleum Company – UAE
9) ADMA-OPCO-UAE
10)ORYX-Qatar
11)DOLPHIN ENERGY-Qatar
12)Meghadi Ash Plant-Kenya
13)Total Refinery –Mauritius
14)Indian Oil Tanking –Mauritius
15)Indo Jordan Chemicals Co.-Jordan
16)Saline Water Conversion Corporation (SWCC)-Saudi Arabia… etc.
Experience Overseas……
MAJOR CUSTOMERS :
EPC Consultants.
1) SAIPEM S.p.A.-Italy
2) CHIYODA-Japan
3) TOYO Engineering -Japan .
4) Samsung-Korea
5) Jacobs
6) Siemens Via.
7) Technip-Qatar
8) L&T-UAE
9) Punj Llyods-Qatar & UAE.
10)Consolidated Contractors Company , Oman ,Kuwait& Abu Dhabi.
11)Process Valves Corporation – South Africa
12)Dubai Petroleum Company – UAE
13)Econosto Mideast BV-Dubai & Netherlands .
14)PJ Valves-UK
15)Saudi Electricity Supply Co –Saudi Arabia . etc.
Indian Customer List.…
Refinery: All Refineries in India (IOCL, HPCL, BPCL, HMEL,Reliance, Essar,
NOCL)
Power:
BHEL, NTPC, Essar Power, Reliance, Alstom, Avant Garde,
Thermax,DFPS.etc.
Steel :
SAIL, RINL, Essar, JSPL, IISCO, ISPAT, Navbharat, Sterlite,etc.
Oil & Natural Gas
: ONGC, GAIL, Reliance, Gujarat Gas, Oil India.etc
Water Desalination : CMWSSB, Reliance, VATech Wabagh, Doshi Ion,etc.
Fertilizer: GNFC, GSFC, FACT, RCF, NFL, IGFL, IFFCO, Kribhco, Zuari.etc.
Paper: ITC, TNPL, HPCL, BILT, Sirpur Paper Mills.etc.
and many more sectors…..
Extensive in-house qualification facilities

Helium Leak Tests

Cryogenic Tests

Fire Tests

Seismic Tests

Fugitive emission
PMI Machine
NSSL “Power Valves”
Design front:1. Design Available, Pressure sealed:a) Gate Valve till 24” 2500# ,
b) Globe Valve till 16” 2500# ,
c) Swing Check upto 12” 2500 #
2. This year our target to complete design,
prototype, stress analysis,upto14” 3500#.
Pr-Sealed Gate Valve Construction
Design Parameters
Concurrent Engineering Principle
Parametric Design Approach
• Solid works Premium 2011
-Solid works Simulation Premium- FEA
-Solid works Flow Simulation - CFD
Stress Plot
Displacement Plot
3D View
 3D Design Environment – Solid Works Professional & Solid Works Simulation
Solid Works Model
SOLIDWORKS SIMULATION
Stress plot
Finite Element Analysis of Valve Bodies
safe criteria:
avg stress < material yeild strength
failure criteria:
avg stress > material yeild strength
Design Validation…..
• Proven design in existence from last 22 years for Gate , Globe, Check ,Ball &
Plug valves
• Recently our design has been endorsed by Certifying Authority M/s DNV,Norway


It has verified under European Conformity EC 97-23 Module B1+F
It is one of the stringent design qualification all over world.
• All of our designs are IBR approved.
SOURCING OF STEEL CASTINGS
FOUNDRY
SELECTION
& APPROVAL
1) ISO Certification
2) Spectrometer
3) Traceability
4) NDE & Welding
procedures
5) Inspection &
calibration facilities.
METHODING /
SAMPLE
CASTINGS
1) Patterns provided
/ inspected by NSSL
2) Radiography
check on samples
BULK
CASTINGS
PROCUREMENT
1) Periodic audit
2) Audit
Radiography
3) 100% pressure
test at NSSL
Receiving Inspection Process Flow
Activity
Responsibility
Buyer / Stores
Ref. Doc
Receipt of Materials / Components
from NSSL approved Sources
Internal
Register
Preparing GRN & Handed Over to QC
Random Inspection
as per
Sampling Scheme
QC – Receiving
Inspection Team
Concessional
Accepted
QC – Receiving
Inspection Team
/ Buyer
Rejected
GRN
Form .
Procedure
QMP-07&
WI/QA/02
Accepted
Deviation
Process
Procedure
Posting in SAP
Machining Rej
Return to
Scrap Yard
Casting, BOF Rej
Return to Suppliers
QMP-07&
WI/QA/02
IT Backbone
 SAP system implemented from 2008
 Customized to our process
 All The Plants are networked
 All activities from Order to Despatch are thru SAP
 All Quality Documents are in the System
 Download Test Certificates, Invoices
 Logistics and Field Support
Corporate Social Responsibility(CSR)
SOCIAL FRONT :
Neco is doing different types of welfare activities for the various villages situated
at near by areas of their units such as:
Health Care
•
Raipur (6 villages),

Raigarh (16 villages),

Bhanupratappur (5 villages),
Water reserve development

Naraianpur (2 villages),
Village Development

Hazaribagh (7 villages)
Socio-cultural Activities
Drinking Water Facility
Corporate Social Responsibility(CSR)
ENVOIRMENT FRONT :
Tree Plantation
•Plantation completed of about 400000 of trees in an
around the industrial areas so far.
•Road side Tree Plantation/Maintenance in
collaboration with Local Municipal Corporations.
•Launching of Vriksha Mitra Abhiyan, educating
children about the importance of tree plantation and
distributing about 10,000 saplings per year for
plantation by the children in and around their areas.
NSSL Ltd. is equipped to provide
reliable flow-control solutions
We look forward to closer co-operation
in the future.