High Performance Manufactured Homes

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High Performance Manufactured Homes

Active UES Proposal Presentation to the Regional Technical Forum

April 17, 2012

Project Sponsor:

Bonneville Power Administration

Presentation by:

Ben Larson, Ecotope and

Tom Hewes, Northwest Energy Works

UES Analysis by: B. Larson

RTF Staff Review by: A. Hadley

Presentation by: B. Larson, T. Hewes

Measure Summary

• Measure name: High Performance Manufactured Homes

(HPMH)

• Measure sponsor: Bonneville Power Administration

• Measure description:

– Construction of and installation of lighting and appliances in new, manufactured homes in accordance with the High

Performance Manufactured Home Specification Measure type:

UES

• Requesting Status: Approved

• Change in measure status: Yes (proposed  active)

• Change in measure savings: No

• Change in measure cost effectiveness: No

• Other or follow-on work for RTF: No

2

Background: NEEM Program

(Northwest Energy Efficient Manufactured Home)

• Built on a 25 year history of partnership with regional utilities

• Support the promotion of energy efficient manufactured homes

• NEEM is a joint energy efficiency program between the regions utilities and the regional manufactured home industry

– The region’s 10 HUD (Manufactured home) and Modular (factory-built to local code) prefab builders build to NEEM specs

– NEEM is supported by 74+ utilities in the PNW and California

– NEEM has a set of factory quality management procedures and inspections

– Northwest Energy Works (NEW), NEEM central administrator

Problem Statements: Motivating a new Program

• NW has been focused on manufactured housing market for over two-decades

• Over 155,000 or 68% of all new manufactured homes built since 1989 have constructed to high efficiency standards

• Despite a $1000 per home corporate tax credit for

Energy Star, little market transformation has occurred outside PNW

• Market transformation progress in the PNW is sliding due to market pressure from outside the region

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The HPMH Project

• HPMH development funded by Bonneville Power

Administration

– Goals of the project are to get deep energy savings in this housing sector

– Program to be integrated into the existing NEEM infrastructure

• Proposed Approach

– Develop a specification to address all aspects of home energy use

– Provide a forum for regional equipment initiatives

– Develop a new market for manufactured homes

– Provide large, cost-effective, electric savings

5

Baseline in the Absence of NEEM

• NEEM participation dropped significantly at the end of MAP, and Energy

Star participation elsewhere in the country has rather minimal market share in the absence of incentives.

• Therefore, the baseline is likely to contain no

EnergyStar houses and only contain current market (non-NEEM) standard practice

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Uo Baseline Specifications

• Uo is the coefficient of heat transmission for the entire structure

– (Btu/hr-ft 2 -°F)

– Conductivity per square foot of building envelope

– Not including infiltration and ventilation

• “HUD+” is the current NW baseline based on current market research by WSU and NEW

Northwest Specific Uo Values

Type Comments

HUD Federal Maximum

“HUD+” Northwest Baseline

NEEM

HPMH

Northwest Energy Efficient Manufactured Home

High Performance Manufactured Home (Super NEEM)

Uo

0.079

0.065

0.054

0.040

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Manufactured Homes Specifications Overview

Component

Envelope

Ceiling

Wall

Window U-Value

Glazing %

Door

Floor

Infiltration

Ventilation

Uo

HVAC

Heating System

Cooling System

Supply Duct Leakage

Return Duct Leakage

DHW

Water Heater

Shower Head

Lighting

LPD

Appliances

Dishwasher

Refrigerator

Units

R-Value

R-Value

U-Value

% of CFA

U-Value

R-Value

ACH 50

Exhaust Fan

Btu/hr-ft

2

-°F

EF gpm

W/ft 2

Baseline

"HUD+"

R22

R11 -- R21

0.4

12%

0.2

R19

4.8

Market Base

0.065

Electric FAF

% system flow none

12.5%

% system flow None - Interior

0.9 EF

2.5

1.4

Market Base

Market Base

NEEM

R38

R21

0.34

12%

0.2

R33

3.9

EnergyStar

0.054

Electric FAF none

5%

None - Interior

0.93 EF

2.5

1.4

Market Base

Market Base

HPMH

"Super NEEM"

R45

R21 + R5 Foam

Sheathing

0.22

12%

0.2

R38

3.0

EnergyStar

0.040

DHP HSPF 10 &

Wall Heaters

DHP SEER 20

No Ducts

No Ducts

HPWH

1.75

0.6

EnergyStar

EnergyStar 8

UES Analysis Summary

Refer to Measure Workbook

Analysis Approach (1)

• Lighting calculated with LPD method

• Appliance savings from existing RTF measures

• Calibrated SEEM runs for estimating

– heating, cooling, ventilation, and DHW

• DHW energy use

– Parallel analysis to HPWH presented in 2011

Analysis Approach (2)

• Heating, cooling, ventilation, and DHW energy use calculated with SEEM

DHP Modeling methodology from NEEA Ductless Heat Pump Impact

& Process Evaluation: Field Metering Report

• Field findings: DHP heats differing house fraction based on climate

– HZ1: 74%, HZ2: 63%, HZ3: 45%

• Calibrated SEEM to pre/post DHP installation periods at 91 houses

– Unique simulations created for each house based on detailed audits

Note: energy uses here not reflective of DHP program savings – they are only applicable here as a calibration exercise

Method

Pre-Installation Billing Data

Pre-Installation SEEM 66.8

° F Setpoint

Post-Installation Metered Data

Post-Installation SEEM 69.5

° F Setpoint

Heating Energy Use (kWh/yr)

Mean SD

9347

9331

6484

6466

3892

4135

3894

3151

N

91

91

91

91

HPWH Modeling based on SEEM simulated annual crawl space temperature profile and HPWH COP map

• HPWH installed in sound-attenuated, buffered closet which draws air from crawl space and exhausts outdoors 11

Measure Cost, Life, and Sunset Criteria

• Total Package Cost 2006 $s: $9,205

– See workbook “CostSummary” & “CostData” tabs

• Measure Life: ~36-39 years

– Shell:

– DHP:

– Ventilation Fan:

– DHW:

– Lights:

45 years

20 years

20 years

15 years

7.6 years

– Appliances:

• Sunset Criteria:

16 years

– Measure shall sunset at the end of 2013, at which time the lighting savings UES component of the measure shall be reevaluated against the changing federal lighting standards.

12

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Results

Manufactered Home Annual Energy Savings (Prototype Weighted)

12 000

10 000

8 000

6 000

4 000

2 000

0

CZ1 CZ2 CZ3 CZ1 CZ2 CZ3 CZ1 CZ2 CZ3

HZ1 HZ1 HZ1 HZ2 HZ2 HZ2 HZ3 HZ3 HZ3

HPMH to Baseline 7 970 7 867 7 703 10 021 9 924 9 765 10 932 10 844 10 699

B/C Ratio for HPMH over Baseline

3,0

2,0

1,0

0,0

CZ1

HZ1

CZ2

HZ1

CZ3

HZ1

CZ1

HZ2

CZ2

HZ2

CZ3

HZ2

CZ1

HZ3

CZ2

HZ3

CZ3

HZ3

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Energy Use, Savings, and B/C Ratio

Climates

Heating Cooling

HZ2

HZ2

HZ3

HZ3

HZ3

HZ1

HZ1

HZ1

HZ2

CZ1

CZ2

CZ3

CZ1

CZ2

CZ3

CZ1

CZ2

CZ3

Total Annual Energy Use (kWh/yr)

HPMH

Baseline

"HUD+"

NEEM "Super

NEEM"

15,836

15,836

12,957

12,957

7,867

7,969

15,836

19,597

19,597

19,597

12,957

15,567

15,567

15,567

8,133

9,576

9,673

9,832

22,558

22,558

22,558

17,570

17,570

17,570

11,626

11,714

11,859

Savings

(kWh/yr)

HPMH to

Baseline

7,970

7,867

7,703

10,021

9,924

9,765

10,932

10,844

10,699

B/C

Ratio

(yrs)

Measure

Life

2.1

2.1

2.4

2.4

2.3

1.7

1.7

1.7

2.2

38

38

39

39

39

36

36

36

38

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Manufactured Home Total Energy Use (Prototype Weighted)

24 000

22 000

20 000

18 000

16 000

14 000

12 000

10 000

8 000

6 000

4 000

2 000

0

CZ1

HZ1

CZ2

HZ1

CZ3

HZ1

CZ1

HZ2

CZ2

HZ2

CZ3

HZ2

CZ1

HZ3

CZ2

HZ3

Baseline

"HUD+"

NEEM

HPMH

"Super NEEM"

CZ3

HZ3

15 836 15 836 15 836 19 597 19 597 19 597 22 558 22 558 22 558

12 957 12 957 12 957 15 567 15 567 15 567 17 570 17 570 17 570

7 867 7 969 8 133 9 576 9 673 9 832 11 626 11 714 11 859

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Energy Use by Load

House Energy Use By Category

• Significant reductions in space heating, water heating, and lighting over both “HUD+” baseline and NEEM.

– Big savings from

• wall sheathing,

• triple-glazed windows,

• DHPs,

• HPWH, and

• lighting improvements

24000

22000

20000

18000

16000

14000

12000

10000

8000

6000

4000

2000

0

CZ2

HZ1

CZ2

HZ2

CZ2

HZ3

HVAC

DHW

Lights

MELs

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Motion for Approval

“I _________ move that the RTF approve the

UES for High Performance Manufactured

Homes with provisional status which will sunset at the end of 2013.”

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• Northwest Energy Works

Tom Hewes tom@northwestenergyworks.com

888.370.3277 x101

Brady Peaks brady@northwestenergyworks.com

888.370.3277 x102

Contacts

• Bonneville Power Administration

Mark Johnson mejohnson@bpa.gov

503.230.7669

• Ecotope

Ben Larson ben@ecotope.com

206.322.3753 x207

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