E-CAB - Clean Sky

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Clean Sky Green Regional Aircraft

General Overview

Clean Sky Event

Toulouse 1rst February 2011

prepared by

Rocco PINTO

(Alenia Aeronautica)

Clean Sky - General Technical Organization

Vehicle ITD

Eco-design

For Airframe and Systems

Leaders: Dassault Aviation

& Fraunhofer Institute

Smart Fixed-Wing

Aircraft

Leaders: Airbus

& SAAB

Green Regional

Aircraft

Leaders: Alenia

& EADS CASA

Green

Rotorcraft

Leaders: Eurocopter

& AgustaWestland

Sustainable and

Green Engines

Leaders: Rolls-

Royce & Safran

Clean Sky Technology Evaluator

Systems for Green

Operations

Leaders: Liebherr

& Thales

ITD: Integrated Technology Demonstrator

Clean Sky Info Day – Toulouse 1rst February 2011

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GRA Team : ITD Leaders

ALENIA AERONAUTICA

EADS - CASA

ALENIA AERONAUTICA affiliates:

 Alenia Aermacchi

Alenia Sia

 Alenia Improvement

SuperJet International

 Fraunhofer-Gesellschaft

LIEBHERR

ROLLS – ROYCE

SAFRAN

THALES

ROLLS ROYCE affiliate:

 Rolls Royce Deutschland

SAFRAN affiliates:

 Snecma

Messier-Dowty

 Hispano-Suiza

THALES AVIONICS affiliate:

Thales Avionics Electrical System 3

Clean Sky Info Day – Toulouse 1rst February 2011

GRA Team : Associates

 AIR GREEN Cluster

 with following members:

 Piaggio, Italy, single-voice Cluster's representative

 Polo delle S&T, Univ. Naples, Italy

 Centro Sviluppo Materiali (CSM), Italy

 IMAST, Italy (technological district)

 FoxBit, Italy

 Sicamb, Italy

 Politech. Turin, Italy

Univ.

Bologna/Forlì, Italy

 Univ. Pisa, Italy

 ATR

 CIRA PLUS Cluster

 with following members:

 CIRA, Italy, single voice Cluster's representative

 Dema, Italy

Aerosoft, Italy

 INCAS, Romania

 Elsis, Lithuania

A sizeable amount of activities are reserved to

Call for Proposals open to

European Institutions and

Industry: we expect to reach about 53 additional partners

 HELLENIC AEROSPACE INDUSTRY

 ONERA

For end of this year, we foresee about 85 participants involved in GRA!!

Clean Sky Info Day – Toulouse 1rst February 2011

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GRA ITD - Headquarters members : Map

Rolls Royce

London

Vilnius

Cira Plus – (Elsis )

Liebherr

Atr

Eads-Casa

C-130

Madrid

Safran

Thales

Paris & Neuilly

Onera compatible loading system

Chatillon

Toulouse

Fraunhofer

Munc hen

AirGreen ( Poli To)

Turin Bologna

AirGreen

(Piaggio, CSM,

Sicamb )

Cira Plus – (Incas)

AirGreen (UniBo)

AirGreen (UniPI)

Pisa

Romea

Naples

Alenia Aeronutica

Air Green (Imast, Foxbit, UniNa)

Cira Plus - (Cira/Dema/Aerosoft )

Foggi a

Bucharest

Schimatari

Landing gear b for unprepared strips

To ulouse uilt

16 cockpit

Hellenic Aerospace provide excellent visibility

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Clean Sky Info Day – Toulouse 1rst February 2011

GRA Overview

GRA program was launched on 1 st September 2008 (GRA Kick-Off: October, 7 th - 8 th

2008), and will allow future regional aircraft to obtain weight reduction, aerodynamics efficiency and an higher level of operative performance w.r.t

. “year 2000” technology level.

In order to achieve these so challenging results, the aircraft will be entirely revisited in all of its aspects. In fact GRA consists of five technological domains: Low Weight

Configuration (LWC), Low Noise Configuration (LNC), All Electric Aircraft (AEA), Mission

& Trajectory Management (MTM) and New Configuration (NC).

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Clean Sky Info Day – Toulouse 1rst February 2011

Green Regional Aircraft ITD – WBS – 2° Level

The Green Regional Aircraft ITD: Technical organization

-------------------------------

SAGE ITD

-------------------------------

Low Weight Configuration

(ED for Airframe)

Low Noise Configuration

Enabling Technologies

GRA 2.1

LNC Requirements

& Architectures

Alenia

GRA 2.2

LNC Enabling

Technologies

Alenia

GRA 2.3

LNC / LC

Application Studies

All Electrical Aircraft

GRA 1.4

Application studies for LWC

HAI

LWC Definition of

Demonstration

GRA 2.4

Definition of LNC / LC

Demonstration

Alenia

GRA 2.5

LNC Demo wing preparation & test

Alenia

LNC Demo Landing Gear

Preparation & Test

Safran

GRA 2.7

LNC Analysis &

Final Reporting

Air Green

GRA 3.5

Demonstration

Preparation

& test for AEA

ATR

GRA 4

Mission & Trajectory

Management

Alenia

Simulator Dem. for MTM

GRA 4.5

Demonstration

Preparation & test for MTM

Alenia

Start activities : within 2010

Start activities : after 2010 Start activities T0= 1 st September 2008

Clean Sky Info Day – Toulouse 1rst February 2011

GRA 5.1

NC A/C high level

GRA 5.5

Demonstration

Preparation & test for

NC

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GRA ITD – 5 Technological Domains

Innovative structures (Low Weight

Configuration)

 Lower weight

 Lower maintenance costs through multifunctional composites, advanced metallic materials, structure health monitoring

Innovative systems (All Electrical

Aircraft)

Lower fuel consumption through

Bleed less architectures, Limited hydraulics,

Energy management

New aircraft configurations (NC)

Lower fuel consumption

NOx & CO

2 reduction through

Integration of Advanced turboprops, Open Rotors,

Advanced turbofan

Advanced aerodynamics (Low Noise

Configuration)

Improved aerodynamic efficiency

Drag reduction

Lower Airframe external noise through innovative solutions for wing and high lift devices and landing gears

Evaluation of new avionics architecture in MTM domain for

Fuel & noise reduction

Lower Maintenance costs through

Upgraded capabilities for MTM

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Clean Sky Info Day – Toulouse 1rst February 2011

Low Weight Configurations

Enabling Technology

Multifunctional Layer

A multifunctional single layer is a structure in which different materials are integrated - in order to assure several functions in a way that is impossible to identify them as separate layers

Lightning strike Protection

Noise Damping

WEIGHT REDUCTION

Flame Smoke and Toxicity resistance

Self-healing

Impact resistance

Structural property

A multifunctional multi-layer is a structure in which different materials are integrated, in order to absolve several functions

WEIGHT REDUCTION

GRA-LWC

Multifunctional Multilayer

Technologies

Environment barrier

Self-healing

Carbon nanotube strengthened epoxy resin for increased compression and interlaminar shear strength in composites

(fuselage and wing)

Nanomaterials

Nanotubes

Sensors:

Fiber Optic Bragg Grating

(FOBG)

Conductive

Structural property

BRAGG

GRATING

FIBER OPTIC

TERMINATION

Flame resistant

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Damping

Clean Sky Info Day – Toulouse 1rst February 2011

Cobonded J-spar with embedded

FOBG sensors

Low Noise Configurations

Load Control

 Low Noise Configuration

Low noise aircraft configuration , consisting of the innovative solutions of the wing high lift devices and of the landing gear installation enabling the generation of less aerodynamic noise while performing their other basic functions at a high level of efficiency.

Innovative Technologies:

 Active Load Control concepts for Load alleviation and highly-efficient aerodynamics

 Passive flow control Technologies

HLD Low Noise Technologies

MLG & NLG Low Noise Technologies

 Laminar flow concept

 Load Control Technology

Wing advanced load control concepts aimed at improving aerodynamic efficiency and alleviate loads over the entire flight envelope will be addressed.

Clean Sky Info Day – Toulouse 1rst February 2011

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Low Noise Configurations

Passive Flow Control

Advanced concepts, based on passive flow control devices, aimed at reducing skin friction on NLF wings at cruising flight conditions will be pursued.

Following technologies will be considered:

 micro-riblets in the turbulent flow region to reduce turbulent skin friction

 innovative surface treatments (micro-roughness) to delay laminar-turbulent flow transition

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Clean Sky Info Day – Toulouse 1rst February 2011

Low Noise Configurations

Airframe Low Noise

HLD Low Noise Technologies

 HLD passive low-noise treatments (porous materials, brush-like devices) to reduce noise emissions due to flap side edge vortices and slat upper TE vortex shedding

 HLD low-noise design (conventional and gapless solutions) based on multi-element wing camber aerodynamic optimisation and innovative kinematics to reduce noise induced by slots & tracks

 HLD advanced low-noise concepts (morphing structures, smart actuation)

 HLD highly-efficient, low-noise design through active (synthetic jets) flow control

MLG & NLG Low Noise Technologies

MLG and NLG low-noise configurations addressing mature and innovative concepts

(gear strut and wheel pack optimised shaping, vortex flow control, etc.)

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Clean Sky Info Day – Toulouse 1rst February 2011

Low Noise Configurations

Natural Laminar Flow

 A Natural Laminar Flow (NLF) Wing will be designed as baseline configuration for the further technology development integrating loads control, passive flow control and HLD low-noise concepts

 The NLF wing will be sized to be compliant with a next-generation, 130 pax

A/C at M=0.74 cruising flight condition

CFD mesh

TURBULENT

TRANSITION

Clean Sky Info Day – Toulouse 1rst February 2011

UPPER

LOWER 14

All Electrical Aircraft

Main objectives of AEA is to demonstrate the feasibility of on-board systems new technologies and architectures enabling the application of the All-

Electric approach for a Regional airplane which aims:

 to completely delete the Pneumatic and Hydraulic power

 to enhance the Electrical power

 to apply new technologies which optimise the energy usage (Electrical and

Thermal Energy Management)

 thus contributing to Specific Fuel Consumption reduction (estimated around 2-3%, based on previous preliminary studies )

Main function/systems affected by AEA concept:

Electrical Power Generation & Distribution

 Power electronics

 Electrical engine starting

 Electrically powered cooling/heating and compression (ECS, Ice Protection, equipment cooling)

Electro-mechanical Actuation (EMA)

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Clean Sky Info Day – Toulouse 1rst February 2011

All Electrical Aircraft

Alternating Current

Generator

AEA Electrical Energy Management In Flight Demo

XX kVA EXT XX kVA

SGO/GRA

AC BUS 1 AC BUS 2

Alternating Current

Generator

ATRU

A/C ACTUAL

LOADS

ELECTRICAL POWER CENTER

Electro-mechanical actuators (EMA)

Innovative Wing

Ice Protection

System (WIPS)

Other Simulated Electrical

Loads (TBD

)

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Electrical ECS (E-ECS)

Clean Sky Info Day – Toulouse 1rst February 2011

Simulated Counter Loads

Mission & Trajectory Management

 Integration and validation of new optimised missions and trajectories by using of a flight simulator

 The architecture and advanced functions of avionics utilising the technical solutions studied in other Clean Sky ITD’s for the advanced flight guidance and flight management functions

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Clean Sky Info Day – Toulouse 1rst February 2011

New Configurations

 Next generation of Regional A/C will be strongly affected by the “ Green

Requirements ”;

 New aircraft, systems architectures and advanced configurations might be necessary to accomplishing such requirements;

 Moreover integration of new technologies, propulsion in particular, will affect the overall A/C sizing;

 Careful assessment is required to evaluate eco benefits, and overall competitivity as well;

Clean Sky Info Day – Toulouse 1rst February 2011

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The GRA Clean Sky JTI Eco Assessment Process

REFERENCE AIRCRAFT (2 A/C)

Assessment of general architecture and performance of a turboprop (TP) and

turbofan (TF) reference configurations as expression of the current regional A/C technology (year 2000) supported by ATR (customers point of view) and by

SAFRAN and ROLLS ROYCE (powerplant point of view)

GREEN AIRCRAFT (2 A/C)

To define and study general architecture and performance of a Green TP and a TF or Open Rotor (OR) A/C s in accordance with a selected, optimised A/C configuration that matches other domains objectives (LNC, LW, All electric, MTM)

Outputs (GRA Aircraft Models) to Technology Evaluators (TE)

To provide technical details, requirements and specifications of the Reference

19 and Green A/C to Technology Evaluators.

Clean Sky Info Day – Toulouse 1rst February 2011

GRA – Different engine options

 Define architecture and performance of the following propulsion system

Turbofan Turboprop Open rotor

 Provide engine performance, noise, mass and dimension data to support green aircraft definition loops

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Clean Sky Info Day – Toulouse 1rst February 2011

GRA - DEMONSTRATIONS

Demonstration

 Advanced technologies will be assessed through a cost effective mix of ground and flight tests covering the technical solutions of integration of airframe, systems and engines at aircraft level.

 In this respect, full scale structural ground tests, large scale aerodynamic and aero-acoustics wind tunnel tests, and flight simulators have been considered .

 With reference to the generic regional aircraft type, the following Demonstrators will be produced:

Cockpit

Flight Demonstration Ground Demonstration

Clean Sky Info Day – Toulouse 1rst February 2011

Aerodynamic and

Aeroacoustic WT test

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GRA ITD – Master Plan

Basic CS-GRA MPP

Reference Top-Down Schedule based on high level assumptions

Clean Sky Info Day – Toulouse 1rst February 2011

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Provisional list of Topics for Call 8

Identification

JTI-CS-GRA

JTI-CS-GRA-01

JTI-CS-2011-1-GRA-01-035

JTI-CS-2011-1-GRA-01-036

JTI-CS-2011-1-GRA-01-037

JTI-CS-GRA-02

JTI-CS-2011-1-GRA-02-015

JTI-CS-2011-1-GRA-02-016

JTI-CS-GRA-03

JTI-CS-GRA-04

JTI-CS-GRA-05

JTI-CS-2011-1-GRA-05-006

ITD - AREA - TOPIC

Clean Sky - Green Regional Aircraft

Area-01 - Low weight configurations

Smart maintenance technologies

Development of methodology for selection and integration of sensors in fuselage stiffened panels. Testing

Advanced fuselage and wing structure based on innovative alumiunium lithium alloy - numerical trade off study

Area-02 - Low noise configurations

Advanced concepts for trailing edge morphing wings - Design and Manufacturing of test rig and test samples -

Novel nose wheel evolution for noise reduction

Area-03 - All electric aircraft

Area-04 - Mission and trajectory Management

Area-05 - New configurations

Regional Airlines Market Survey to upgrade Requirements for " Future Regional Aircraft”.

topics VALUE

6 1.230.000

770.000

220.000

100.000

450.000

460.000

210.000

250.000

100.000

100.000

MAX FUND

922.500

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Clean Sky Info Day – Toulouse 1rst February 2011

GRA ITD – Master Plan

© 2011 by the CleanSky Leading Partners: Airbus, AgustaWestland, Alenia

Aeronautica, Dassault Aviation, EADS-CASA, Eurocopter, Fraunhofer

Institute, Liebherr Aerospace, Rolls-Royce, Saab AB, Safran Thales and the

European Commission.

Permission to copy, store electronically, or disseminate this presentation is hereby granted freely provided the source is recognized. No rights to modify the presentation are granted.

Clean Sky Info Day – Toulouse 1rst February 2011

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