Engineering Redefined Totally Integrated Automation Portal with SIMATIC STEP 7 V11 and SIMATIC WinCC V11 © Siemens AG 2010. All Rights Reserved. Trends in automation Improving customer processes – reducing time-to-market. Overview Manufacturing Automation Intuitive Process Automation Efficient Proven Product Engineering Market Requirements Product Development Production Engineering Production Planning Engineering Commissioning Production Time-to-market Time-to-market Page 3 V1.0 © Siemens AG 2010. All Rights Reserved. I IA AS How can seamless integration decrease time to market?. Yesterday Process: Overview Intuitive Today serial, tool-supported serial Tomorrow parallel Market Requirements Product Development Production Planning Production Engineering Commissioning Production Efficient Proven time time Production Planning CAD Idea Product Development time Engineering Product Production Commissioning Engineering Engineering Service Market Requirements Production In the future up to 50% faster time to market is possible! Page 4 V1.0 © Siemens AG 2010. All Rights Reserved. I IA AS Our long-term vision The Digital Plant for manufacturing and process industry! Page 5 5 V1.0 05/2010 IA AS © Siemens AG 2010. All Rights Reserved. I IA AS © Siemens AG, 2010. All Rights Reserved First Phase – Production Engineering Overview TIA Intuitive Efficient Production Planning CAD Proven Idea Product Development Product Engineering Engineering Production Engineering Commissioning Service Market Requirements Production Focus on the Production Process Integration Page 6 V1.0 © Siemens AG 2010. All Rights Reserved. I IA AS What are the requirements for Production Engineering Process? Overview Intuitive Efficient Proven High degree of HMI Equipment availability PC-based Integrated system diagnostics Powerful onlineController functionality Embedded High level of Investment protection Reusable components Compatible libraries Safety Quick Start-up Short commissioning phase Integrated simulation Easy to use, Easy to learn Short Motion Control Development cycles & Drives Design and Configuration Page 7 V1.0 Integrating the Compact PLC engineering Wireless software Standard Distributed Configuration Drives I/Os with graphics Task-oriented engineering Safety Fast editor access PROFIBUS Efficient Engineering Switching AS-Interface Efficient error detection/location Task-focussed for quick solutions Installation and Commissioning Operation Maintenance Modernization and Upgrade © Siemens AG 2010. All Rights Reserved. I IA AS Are all integration methods equal? Overview Intuitive Efficient Proven Even if individual software packages are ideally interconnected, there are limits to their continuity and integration. Only a common working environment – an engineering framework – can achieve complete integration and continuity of the individual products. Individual engineering systems Page 8 V1.0 Engineering systems embedded in one framework TIA Portal © Siemens AG 2010. All Rights Reserved. I IA AS Totally Integrated Automation Portal Overview Intuitive Efficient The Totally Integrated Automation Portal (TIA Portal) engineering framework is the central connection between the individual products Individual engineering systems Proven Centralized engineering framework A common user interface concept for all automation tasks with common services (e.g. configuration, communication, diagnostics) Embedded in a framework Automatic data and project consistency Simple configuration of connections Integrated system diagnostic tools Powerful libraries across all automation objects Page 9 V1.0 © Siemens AG 2010. All Rights Reserved. I IA AS A centralized engineering framework for full integration and consistency Overview Intuitive The Totally Integrated Automation Portal provides the work environment for end-toend engineering with SIMATIC STEP 7 and SIMATIC WinCC. Efficient Proven Siemens Totally Integrated Automation Portal Totally Integrated Automation Portal STEP 7 V11 SIMATIC Controllers WinCC V11 SIMATIC HMI You purchase STEP 7, WinCC - and experience the Page 10 V1.0 *StartDrive will be available with V11 StartDrive V11* SINAMICS TIA Portal © Siemens AG 2010. All Rights Reserved. I IA AS SP2 Engineering Redefined Intuitive – Efficient – Proven Overview Intuitive Intuitive: Easy to learn – Easy to use with taskoriented, intelligent and intuitive editors End-to-end engineering Totally Integrated Automation Portal Efficient Proven Efficient: Efficient engineering with an end-to-end engineering framework for all automation tasks Proven: Reuse existing automation solutions and integrate future software products in the TIA Portal engineering framework Page 11 V1.0 Control HMI Networks Drives … Totally Integrated Automation Portal Usability Interoperability & openness Solid foundation for future innovations © Siemens AG 2010. All Rights Reserved. I IA AS Easy to learn – Easy to use with task-oriented, intelligent and intuitive editors Quick start with task-oriented navigation Overview Is there a way to get started quickly? Intuitive Efficient Proven The Portal view in the TIA Portal offers A task-oriented view A short getting-started section for solving automation tasks Well-organized screen displays for easy start Get started online without a project Change editors with just a few mouse clicks Page 13 V1.0 © Siemens AG 2010. All Rights Reserved. I IA AS Identical layout in all editors Overview How can I find my way through the TIA Portal Framework? Intuitive Efficient Proven Identical screen layouts make it easy to work in different editors All editors in the TIA Portal have the same basic layout An overview of the complete project structure is always available Features and information are always at the same location Dynamic adaptation to selected editors Work environment can be easily customized The cross-reference list provides a project-wide overview of where variables and objects are used Page 14 V1.0 © Siemens AG 2010. All Rights Reserved. I IA AS Drag and Configure Overview Is it difficult to configure controller and HMI communications? Intuitive Efficient Proven Intelligent Drag & Drop between editors Dragging a controller variable, e.g. from a variables table, a programming editor or a device view into the HMI image automatically creates: Connection HMI variable I/O field Consistent data throughout the project Changes to variables are immediately implemented in all editors throughout the project Page 15 V1.0 “Run” © Siemens AG 2010. All Rights Reserved. I IA AS Process visualization Simple engineering even for complex applications Overview Is intricate process visualization inherently difficult to learn? Intuitive Efficient Proven By integrating SCADA in the TIA Portal the user benefits from its excellent usability Large data volumes such as variables or alarms can be generated quickly or imported easily Everything at a glance with an objectoriented approach, e.g. edit alarms directly at the process variable End-to-end engineering from Basic Panel to SCADA One engineering process for a great variety of HMI tasks Page 16 V1.0 © Siemens AG 2010. All Rights Reserved. I IA AS Efficient engineering with an end-to-end engineering framework for all automation tasks Well-organized network view Overview Is there a clear overall view of all resources? Intuitive Efficient Proven Device and network view features Combined view of all network resources and network components Configuration of individual stations in full graphics Multi-line view of all components in a project Resources are networked through connecting the communication interfaces by mouse click Well-organized presentation even of large projects Option of using several controllers, HMI devices and PC stations for each project Process of integrating AS-i devices is identical to PROFIBUS/PROFINET Page 18 V1.0 © Siemens AG 2010. All Rights Reserved. I IA AS Efficient programming for fast and flexible solutions Overview Is there an easy way to program complex processes? Intuitive Efficient Proven Powerful programming editors 5 programming languages with top usability and maximum functionality New for S7-1200: SCL as a 3rd programming language C++/C# for WinAC integration Standards-compliant, reusable program code IEC 61131 commands available Flexible program structure Technological plant structure also in the user program via object-based structured programming Quick troubleshooting High degree of reusability High degree of modularity Page 19 V1.0 © Siemens AG 2010. All Rights Reserved. I IA AS Intuitive programming in high-level language with SCL Overview Is it difficult to program in a high-level language? Intuitive Efficient Proven Solve complex tasks quickly and intuitively with SCL. Clear and well-organized Opening and closing loops, comments, etc. Freely settable bookmarks Clear online presentation of current values Breakpoints and step-by-step execution make it easier to locate programming errors Deactivate code areas with a single click Insert commands with Drag & Drop (e.g. a single click for a complete FOR…NEXT loop) Page 20 V1.0 © Siemens AG 2010. All Rights Reserved. I IA AS Seamless integration of Safety in STEP 7 Overview (Available with V11 SP2) Do I need an additional engineering system for machine Safety? Intuitive Efficient Proven Safety is an integral part One engineering process for standard and safetyrelated programs User interface concept is identical to that for standard programs, i.e. generation and downloading are the same LAD and FBD programming languages Integrated, certified library for all common safety functions Support for safety program validation Page 21 V1.0 © Siemens AG 2010. All Rights Reserved. I IA AS Optimizing cost and reusing know-how Overview Can I only store programs in a library? Intuitive Efficient Proven Comprehensive library concept for all automation components Create, store and reuse any project parts, e.g.: Programming modules Variables HMI images Configured modules Complete stations Within a project with the local library or across projects with global libraries Global library Project library Numerous pre-engineered library objects available Page 22 V1.0 © Siemens AG 2010. All Rights Reserved. I IA AS Easy monitoring of plant and components in the program Overview How do I get Diagnostic Information? Intuitive Efficient Proven Automatic system diagnosis through "system error notification" Notifications are generated automatically based on the hardware configuration and made available to the HMI Easy analysis of available information in the user program Customizable event texts that appear, for instance, on a control device Page 23 V1.0 © Siemens AG 2010. All Rights Reserved. I IA AS Proven Reuse existing automation solutions and integrate future software products in the TIA Portal engineering framework SIMATIC STEP 7 V11 End-to-end engineering for all SIMATIC controllers Overview Do I need different engineering systems for different controllers? Intuitive Proven Engineering edition Efficient STEP 7 Professional STEP 7 Basic Devices S7 1200, Basic Panels Page 25 V1.0 S7 300, S7 400, WinAC*, ET 200 CPU Optional: STEP 7 Safety © Siemens AG 2010. All Rights Reserved. * WinAC Support will start with V11 SP1 I IA AS SIMATIC WinCC V11 End-to-end engineering from Panel to SCADA Overview Do I need different engineering systems for different HMI applications? Intuitive Proven Engineering edition Efficient WinCC Professional WinCC Advanced WinCC Comfort WinCC Basic Comfort Panels, Mobile Panels Panel PC SCADA Devices Basic Panels Page 26 V1.0 © Siemens AG 2010. All Rights Reserved. I IA AS Totally Integrated Automation Portal Intuitive – Efficient – Proven Overview Intuitive Intuitive: Easy to learn – Easy to use with taskoriented, intelligent and intuitive editors End-to-end engineering Totally Integrated Automation Portal Efficient Proven Efficient: Efficient engineering with an end-to-end engineering framework for all automation tasks Proven: Reuse existing automation solutions and integrate future software products in the TIA Portal engineering framework Your Benefit : Simplify the entire production lifecycle with one integrated engineering framework. Page 27 V1.0 Control HMI Networks Drives … Totally Integrated Automation Portal Usability Interoperability & openness Solid foundation for future innovations © Siemens AG 2010. All Rights Reserved. I IA AS Thank you for your attention! © Siemens AG 2010. All Rights Reserved.