Autolaunch Company Presentation
Magna Group Structure
CTTS Group
John Petroni
(Executive VP)
Eddie Hickey
(Vice President)
Aldo Van Gelder
(V.P. Finance)
Date
Author
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CTTS Group Structure
CTTS Group
John Petroni
(Executive VP)
Eddie Hickey
(Vice President)
Aldo Van Gelder
(V.P. Finance)
Date
CHRISTY
INDUSTRIES
U.S.A.
(Ritch Judkins)
MASSIV
AUTOMATED
SYSTEMS
CANADA
(Tom Dermody)
MASSIV
DIE-FORM
CANADA
(Mick O‘Neill)
MASSIV
ADVANCED
TECHNOLOGY
CANADA
(Oliver Byrne)
AUTOLAUNCH
IRELAND
(Eddie Hickey)
TIANJIN TOOLING
CHINA
(Hans Szlavik)
Development
Simulation &
Prototype
Medium to
Large Size
Closures &
Structural
Underbody
Assembly Lines
Stamping Dies
Large Class“A“
& Underbody
Parts
Small Size
Medium Size
Progressive
& Transfer
Tooling
Stamping Dies
Medium to
Large Class“A“
& Underbody
Parts
Stamping Dies
Medium to Large
Class “A“ &
Underbody Parts
Author
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Global Launch Support
CHRISTY
INDUSTRIES
U.S.A.
TIANJIN
TOOLING
CHINA
MTTSG
GERMANY
MASSIV
AUTOMATED
SYSTEMS
CANADA
Date
MASSIV
DIE-FORM
CANADA
Author
MASSIV
ADVANCED
TECHNOLOGY
GROUP
CANADA
AUTOLAUNCH
IRELAND
Disclosure or duplication without consent is prohibited
4
Autolaunch Location
• Logistically located near to the main ports:
Rosslare – 80 km
Waterford – 70 km
Dublin – 100 km
• Dublin International Airport – 90km (M9 motorway)
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Author
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About Autolaunch
 Autolaunch Ltd. was founded in 2002,
 The location provides a keen, well-educated and
skilled labour force.
 The Carlow area has a long established die
manufacturing culture, spanning more then 35
years
Company Size
 2002 Plant size 4,500 sqm
 2009 Expansion plant size 7,000 sqm
 2011 Expansion plant size 10,500 sqm
 Current employees: 190
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Author
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Autolaunch’s Systems
ISO 9001
 ISO 14001
OHSAS 18001
Magna Employee Charter
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Author
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Manufacturing Capabilities
Processes:
• Cold Forming
• Hot Forming
• Superplastic Forming
Materials:
•
•
•
•
Drawing Steel
High strength DP600 and DP920
Aluminium (6000 and 5000 series)
Laser Welded Steel
Parts:
• Outer Closures
• Inner Structural Parts
• Superplastic Forming Parts
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Author
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Engineering Process
Customer Data
Autolaunch/
Christy Industries
Autolaunch
Draw & Process Development
Design & Build
Autoform
Pam Stamp
Dyna form
Ls-Dyna
Ansa
Date
Author
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Catia V5
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Manufacturing Processes
Machine Shop
 17 - CNC Milling Machines
- Bed sizes ranging up to 5m x 2.55m -
 32 - Machinists
 4 - Apprentices Machinists
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Author
Tool Shop
 2 – 40 Ton Cranes
 70 – Skilled Toolmakers
 11 - Apprentices Toolmakers
(Irish Tool & Die Program)
Disclosure or duplication without consent is prohibited
Try-Out
 11 - Presses (600T to 2300T)
- Bolster sizes ranging up to 4.9m x 2.7m  2 – 40 Ton Cranes
 Try-Out Specialists
 Commissioning in Customer’s
Home-Line
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Quality
 2 - Oryzo CMM (X-5.0 Y-2.5 Z-1.5)
 1 – ITP Gantry CMM
 1 – Brown & Sharpe Manual CMM
 1 - Brown & Sharpe CMM (X-5.9 Y-1.5 Z-2.5)
Software: PC Demis, Catia V5 Direct translator
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Author
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Customers
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Author
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Experience: Underbody Body & Structure Parts
Front Cross-Member
B Pillar Inner Panel
High Strength Steel – DP920
Reinforcement Bracket
8mm Steel
Underbody Rocker Panel
High Strength Steel – DP600
Rear Cross-Member
Bumper Bracket
12mm Steel
Date
Author
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Experience: Hot Forming Parts
B Pillar
Reinforcement
A463
Rear Door
Reinforcement
A463
A Pillar
A463
Reinforcement
Side Rail
B Pillar
A463
A463
Moon Roof
A463
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Author
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Experience: Cold Forming - Aluminum
Hood Outer
Door Outer Rear L/R
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Author
Hood Inner
Roof Outer
Disclosure or duplication without consent is prohibited
Door Outer Front L/R
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History: Cold Forming - Aluminum
Fender RH / LH
Hood Inner
Liftgate Outer Upper/Lower
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Author
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Hood Outer
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History: Cold Forming - Aluminum
Hood Inner
SPF Process
Door Inners
SPF Process – Door Outers
Fenders
Hood Outer
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Author
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Experience: Cold Forming - Steel
Decklid Inner
Hood Outer
Laser Brazed
Laser Brazed
Hood Inner
Decklid Outer
Date
Author
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Super Plastic Forming in Autolaunch
Overview
 Industry SPF Leader
 3 years of Serial Production Experience
 Expanding current plant capacity to meet increasing customer demand
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Author
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Super Plastic Forming (SPF)
How it Works
 Super Plastic Forming is a unique hot forming process
for aluminum sheet material.
 Air at high pressure is blown at controlled speeds to form
desired shapes & geometries
 The material is stretched for up to 1000%
Benefits of SPF
 It reduces overall vehicle weight
 In some cases it eliminates sub-assemblies
 It reduces CAPEX on program launches
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Current SPF Production
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Author
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Current SPF Production
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Author
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Innovation Technology & Skill
Contact Info
Andreas Witt
Sales Manager External
Michael Hickey
Assistant General Manager
Eddie Hickey
General Manager
John Fleming
Sales Manager Internal
Sales Office Ingolstadt
Friedrichshofener Str. 1F
85049 Ingolstadt
Germany
Bagenalstown Ind Park
Royal Oak Road
Bagenalstown
County Carlow
Ireland
Bagenalstown Ind Park
Royal Oak Road
Bagenalstown
County Carlow
Ireland
Bagenalstown Ind Park
Royal Oak Road
Bagenalstown
County Carlow
Ireland
Phone : + 353 (0)59 972 0371
Mobile: +353 (0)86 600 6748
Phone : + 353 (0)59 972 0370
Mobile: +353 (0)87 797 8804
Phone : + 353 (0)59 977 4103
Mobile: +353 (0)87 221 0250
Email: mhickey@cosma.com
Email: ehickey@cosma.com
Email: jfleming@cosma.com
Phone: +49-841-95109-11
Mobile: +49-173-1863022
Email: awitt@cosma.com
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Author
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