SAE INTERNATIONAL SAE Aerospace Standards Success Stories KEY PRINCIPLES OF THE SAE AEROSPACE STANDARDS PROGRAM SAE has a proven track record, with more than 8,400 standards published to date. SAE’s standards are recognized internationally on their own merits. SAE has high-level support from a variety of key aerospace companies, organisations, and government agencies. Project initiation Published Standard SAE has a proven consensus process for the development of aerospace standards. SAE Technical Committees contain a wealth of industry experience and expertise for a variety of aerospace systems, components, and materials. SAE INTERNATIONAL SAE AEROSPACE COUNCIL Global Strategy and Oversight Agusta Westland Airbus Airbus Group All Nippon Airways A4A AVIC BAE Systems The Boeing Company Bell Helicopter Bombardier Aerospace CAPE CIRA COMAC European Aviation Safety Agency Embraer Federal Aviation Administration SAE INTERNATIONAL Fed Ex GE Company Honeywell Aerospace Lockheed Martin Lufthansa Technik NASA NAVAIR Northrop Grumman PATS Aircraft Pratt & Whitney Rolls-Royce United Aircraft Corporation U.S. Department of Defense Wichita State University 3 SAE ORGANIZATIONAL STRUCTURE: COUNCIL LEVEL SAE Board of Directors Performance Review Institute Staff ATM Engineering Technical Engineering Membership Foundation Sections Publications Meetings Standards Education Services Board of Board Board Board Board Board Board Trustees IVHM Aerospace Council Aero General Projects Aerospace Council Systems Groups Airport & Ground Support Aircraft Aero Electronics & Electrical Systems Aero Mech & Fluids Systems Aero Propulsion Reliability, Maint, Support, Logistics Avionics Systems Technical Standards Committees SAE INTERNATIONAL Systems & Process Aerospace Materials ONE FORUM, ONE STANDARD SAE INTERNATIONAL 5 SAE AEROSPACE COUNCIL ORGANISATION CHART http://www.sae.org/standardsdev/aerospace/2014_aerochart.pdf SAE INTERNATIONAL SAE STANDARDS SUCCESS STORIES Aerospace Materials Counterfeit Parts Avoidance Crash Investigation SAE INTERNATIONAL Environmental Standards Aerospace Quality Systems Aircraft/Systems Design & Development 7 SAE STANDARDS SUCCESS STORIES – QUALITY Details Number: AS9100C Title: Quality Management Systems – Requirements for Aviation, Space and Defense Organizations Technical Committee: SAE G-14/International Aerospace Quality Group First Published: 1999; Current Revision: C (2009) Rationale Impact • • • Other points of Interest • Develop a requirements standard for quality • management systems addressing the requirements • of the aerospace and defence industries • Satisfy “other party” supplier quality requirements 15,089 facilities accredited to AS91XX standards in 73 countries in OASIS database SAE INTERNATIONAL The globally utilized QMS standard for aerospace & defence Basis for quality assurance accreditation required for design & manufacturing supplier contracts Major industry managed quality accreditation scheme • • Based on ISO9001 QMS Quality requirements standards for maintenance organisations (AS9110) and distributors (AS9120) Suite of supporting standards, guidance and training material developed by IAQG SAE-hosted OASIS Database shows all facilities currently accredited to the IAQG standards SAE STANDARDS SUCCESS STORIES – COUNTERFEIT Details Number: AS5553A Title: Fraudulent/Counterfeit Electronic Parts; Avoidance, Detection, Mitigation and Disposition Technical Committee: SAE G-19CI Counterfeit Electronic Parts Impact • • • • First Published: 2009: Current Revision: A (2013) Rationale • Provide a risk-based set of requirements for all organisations that procure and/or integrate electronic parts • Other points of Interest • To be flowed down entire global supply chain using EEE parts Revision led by European industry experts and military agencies SAE INTERNATIONAL Adopted by NASA and US Department of Defense Wide global acceptance Revised to address and meet global requirements, considerations and needs Applies to aerospace and any high-reliability sector • AS5553 has led to a suite of standards addressing fraudulent/counterfeit parts, including • AS6081 for unauthorized distributors • ARP6178 supplier risk checklist • AS6174 for non-EEE materiel • AS6462 verification criteria to AS5553 Activity is underway to establish a formal audit & accreditation scheme to AS5553 SAE STANDARDS SUCCESS STORIES – AIRCRAFT DESIGN Details Number: ARP4754A Title: Guidelines for Development of Civil Aircraft and Systems Impact • Technical Committee: SAE S-18 Aircraft & Systems Development And Safety Assessment Committee Referenced across EASA and FAA regulations including EASA CS-25 AMC 25.1309 System Design and Analysis First Published: 1996; Current Revision: A (2010) Rationale Other points of Interest • Address the development of aircraft systems taking • into account the overall aircraft operating environment and functions. • Provide guidance on the validation of requirements and verification of the design implementation for certification and product assurance SAE INTERNATIONAL Globally recognized and used guidance for aircraft and systems development and certification • • Counterpart document is ARP4761 which provides guidance on and tools for performing the safety assessment for certification of civil aircraft ARP4754A Developed jointly with EUROCAE WG-63 Gap Analysis on suitability of ARP4754A to meet Safely Management Systems performed SAE STANDARDS SUCCESS STORIES – FDR LOCATION Details Number: AS8045A Title: Minimum Performance Standard for Underwater Locating Devices (Acoustic) Technical Committee: SAE A-4ULD (Aircraft Instruments – ULD) Impact • • • Revision requested by FAA via tasking letter Includes an increase of the minimum operating life from 30 days to 90 days and updates to the environmental testing Range increased from 1km to 40km First Published: 1988; Current Revision: A (2011) Rationale Other points of Interest • Provides minimum performance standards for Aircraft OEMs, device manufacturers, regulatory Underwater Locator Devices utilized in finding flight • agencies and accident investigator input into data recorders, cockpit voice recorders or aircraft. standard • Expected reference in regulation in 2013 Input from Accident Investigation Agencies BEA – France AAIB – UK NTSB – USA SAE INTERNATIONAL SAE STANDARDS SUCCESS STORIES – MATERIALS Details Impact Number: AMS2750E • First industry standard to bring together individual company requirements and processes for pyrometry of metals The cornerstone of the Nadcap AC7102 Heat Treatment accreditation Title: Pyrometry Technical Committee: SAE AMS B Finishes Processes And Fluids Committee First Published: 1980 Current Revision: E (2012) Rationale • • 1,008 facilities accredited to Nadcap Heat Treatment in 38 countries and 4 continents The specification covers pyrometric requirements for thermal processing equipment used for heat treatment. Covers temperature sensors, instrumentation, thermal processing equipment, system accuracy tests, and temperature uniformity surveys. SAE INTERNATIONAL • Other points of Interest • • • Maturity increases with each revision Developed in SAE AMEC (Aerospace Materials Engineering Committee) for complex metallic processes AS2750/1 Pyrometry for Composites underway SAE STANDARDS SUCCESS STORIES – ENVIRONMENT Details Number: AS6271 Title: Halocarbon Clean Agent Hand-Held Fire Extinguisher Impact • Standard requested by EASA via formal tasking letter • Intent to be referenced in EASA ETSO Technical Committee: SAE S-9 Cabin Safety Provisions Committee Addresses Annex VII of Regulation (EC) 2037/2000 and ICAO Assembly Resolutions A36-12, 33-1 on mandated replacement of halon First Published: 2013 Rationale Other points of Interest • Establishes minimum requirements for halocarbon clean agent hand-held fire extinguishers carried on board civil aircraft. • • The requirements include: design, performance, environmental and occupant safety concerns. Developed in dedicated Fire Extinguishing task group features expertise from: • EASA • FAA • Global suppliers, OEMs and MROs • AS6272 Automatic Fire Extinguisher for Trash Receptacles in progress SAE INTERNATIONAL